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HJ 1066-2019: Technical specification for application and issuance of pollutant permit Printing industry
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Technical specification for application and issuance of pollutant permit Printing industry
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HJ 1066-2019
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Standard similar to HJ 1066-2019 HJ 1060 HJ 1061 HJ 1059 Basic data | Standard ID | HJ 1066-2019 (HJ1066-2019) | | Description (Translated English) | Technical specification for application and issuance of pollutant permit Printing industry | | Sector / Industry | Environmental Protection Industry Standard | | Word Count Estimation | 69,642 | | Date of Issue | 2019-12-10 | | Date of Implementation | 2019-12-10 | | Issuing agency(ies) | Ministry of Ecology and Environment | HJ 1066-2019: Technical specification for application and issuance of pollutant permit Printing industry
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
(Sewage Permit Application and Issuance Technical Specifications)
National Standards of People's Republic of China
Technical Specifications for Sewage Permit Application and Issuance
Printing industry
Technical specification for application and issuance of pollutant permit
Printing industry
2019-12-10 Release
2019-12-10 Implementation
Released by the Ministry of Ecology and Environment
Contents
Foreword ... ii
1 Scope ... 1
2 Normative references ... 1
3 Terms and definitions ... 2
4 Reporting requirements for basic information of sewage units ... 3
5 Corresponding discharge ports and methods for determining permitted discharge limits in the production and discharge sectors ... 15
6 Possible technical requirements for pollution prevention ... 16
7 Self-monitoring management requirements ... 19
8 Requirements for Compiling Environmental Management Ledger and Pollutant Emission Permit Report ... 22
9 Accounting method for actual emissions ... 26
10 Compliance Determination Method ... 26
Appendix A (Informative) Possible technical parameters for pollution prevention ... 29
Appendix B (Informative) Reference Table of Environmental Management Ledger Records (Key Management) ... 31
Appendix C (Informative) Reference Table of Environmental Management Ledger Records (Simplified Management) ... 38
Appendix D (Informative) Summary of Pollutant Permit Implementation ... 41
Appendix E (Informative) Form of Annual Implementation Report of Sewage Permit (Key Management) ... 44
Appendix F (Informative) Form of Annual Implementation Report of Sewage Permit (Simplified Management) ... 58
Appendix G (informative) Recommended method for calculating actual emissions ... 62
Foreword
In order to implement the "Environmental Protection Law of the People's Republic of China"
Water Pollution Control Law, Soil Pollution Control Law of the People's Republic of China, and other laws and regulations;
Notice on the Implementation Plan of the Emission Permit System (State Office of the People's Republic of China No..2016 ﹞ 81) "Administrative Measures for Emission Permits (Trial)" (Order of the Ministry of Environmental Protection
No. 48) and "List of Classified Management of Pollutant Discharge Permits for Fixed Pollution Sources", improve the technical support system for pollution permits, and guide and regulate the printing industry
The pollutant discharge unit shall apply for and issue a discharge permit to develop this standard.
This standard specifies the basic requirements for the application and issuance of pollutant discharge permits for the printing industry's pollutant discharge units, the determination of permitted emission limits,
Compliance determination methods and environmental management requirements such as self-monitoring, environmental management ledger, and pollution permit execution reports, proposed the printing industry
Feasible technical requirements for pollution prevention.
Appendices A to G of this standard are informative appendices.
This standard is issued for the first time.
This standard was formulated by the Department of Environmental Impact Assessment and Emission Management, and the Regulations and Standards Department of the Ministry of Ecology and Environment.
The main drafters of this standard. East China University of Science and Technology, Shanghai Environmental Monitoring Center, Beijing Quanhua Environmental Technology Standards Research Center, China
National Daily Chemical Industry Ink Branch.
This standard was approved by the Ministry of Ecology and Environment on December 10,.2019.
This standard will be implemented as of December 10,.2019.
This standard is explained by the Ministry of Ecology and Environment.
Sewage Permit Application and Issuance Technical Specifications Printing Industry
1 Scope
This standard specifies the basic requirements for the application and issuance of pollutant discharge permits for the printing industry's pollutant discharge units, the determination of permitted emission limits,
Technical methods for compliance determination and environmental management requirements such as self-monitoring, environmental management ledger, and pollution permit execution report, proposed pollution
Technical requirements for prevention and treatment.
This standard is applicable to guide the printing industry sewage discharge unit to fill in the national sewage license management information platform (hereinafter referred to as the sewage license platform).
Reporting relevant application information is applicable to guide the issuing authority to review and determine the permit requirements of the pollutant discharge unit of the pollutant discharge unit.
This standard applies to the emission permit management of air pollutants and water pollutants discharged by the pollutant discharge units of the printing industry.
Production facilities and discharge outlets that implement the “Boiler Air Pollutant Emission Standard” (GB 13271) in the pollutant discharge units of the printing industry are applicable
In "Sewage Permit Application and Issuance of Technical Specifications for Boilers" (HJ 953).
Printing industry sewage units that do not make provisions in this standard but discharge industrial waste water, waste gas or toxic and hazardous pollutants prescribed by the state
Other pollution-producing facilities and discharge outlets are implemented in accordance with the General Rules for the Application of Pollutant Discharge Permits and Technical Specifications (HJ 942).
2 Normative references
The content of this standard refers to the following documents or the clauses therein. For undated references, the valid version is applicable to this standard.
GB 8978 Integrated Wastewater Discharge Standard
GB 13271 Boiler Air Pollutant Emission Standard
GB 16297 comprehensive emission standards for air pollutants
GB 37822 Volatile Organic Compounds Emission Control Standard
GB/T 4754-2017 National Economic Industry Classification
GB/T 16157 Determination of particulate matter and sampling methods of gaseous pollutants in exhaust gas from fixed pollution sources and amendments
Classification and technical conditions of GB/T 16158 exhaust hood
HJ 75 Technical Specifications for Continuous Monitoring of Flue Gas (SO2, NOX, Particulate Matter) Emissions from Stationary Pollution Sources
HJ 493 Technical Requirements for Preservation and Management of Water Sampling Samples
HJ 494 Water Quality Sampling Technical Guide
HJ 495 Water Quality Sampling Scheme Design Technical Regulations
HJ 608 Sewage unit coding rules
HJ 732 Sampling air bag method for volatile organic compounds in fixed source exhaust gas
HJ 819 Technical Guidelines for Self-monitoring of Sewage Units
HJ 942 General Rules for Application and Issuance of Sewage Permits
HJ 944 General Regulations on Technical Specifications for Environmental Management Ledgers and Pollutant Permits of Pollutant Discharge Units
HJ 953 Application for Sewage Permit and Issuance of Technical Specifications
HJ/T 55 Technical guidelines for fugitive emissions monitoring of air pollutants
HJ/T 91 Technical specifications for surface water and sewage monitoring
HJ/T 373 Technical Specifications for Monitoring Quality Assurance and Quality Control of Fixed Pollution Sources (Trial)
HJ/T 397 Fixed source exhaust gas monitoring technical specifications
AQ/T 4274 Technical Specifications for Detection and Evaluation of Controlled Wind Speed in Local Exhaust Facilities
"Circular of the State Council on Printing and Distributing the Three-Year Action Plan to Win the Blue Sky Defense War" (Guo Fa [2018] No. 22)
Catalogue of Classified Management of Pollutant Discharge Permits for Fixed Pollution Sources
"Administrative Measures on Pollutant Discharge Permit (Trial)" (Decree No. 48 of the Ministry of Environmental Protection)
"Technical Requirements for the Standardization of Sewage Outlets (Trial)" (SEPA Environmental Supervision [1996] No. 470)
"Administrative Measures for the Operation of Automatic Monitoring Facilities for Pollution Sources" (Huanfa [2008] No. 6)
Announcement on the Implementation of Special Emission Limits of Air Pollutants (Ministry of Environmental Protection Announcement.2013 No. 14)
"Volatile Organic Compounds (VOCs) Pollution Control Technology Policy" (Announcement No. 31 of.2013 from the Ministry of Environmental Protection)
"Reply Letter on Issues Concerning the Implementation of Special Emission Limits of Air Pollutants" (Environment Office Atmospheric Letter [2016] 1087)
3 terms and definitions
The following terms and definitions apply to this standard.
3.1
Printing
Refers to the copying process of transferring a toner/colorant (such as ink) to a substrate using an analog or digital image carrier.
3.2
Printing industry
Refers to production activities such as typesetting, plate making, coating before printing, varnishing, laminating, foiling, and mounting after printing.
3.3
Printing industry pollutant emission unit
Refers to the sewage units engaged in the printing industry.
3.4
Printing ink
Refers to the substance used to print on the substrate in the printing process, mainly composed of binder, pigment, solvent, auxiliary and so on.
3.5
Relief printing
The graphic part of the finger print is higher than the non-graphic part.
3.6
Planographic printing
The printing method of the graphic part and the non-graphic part of the finger printing plate is almost on the same plane.
3.7
Gravure printing
The graphic part of the finger print is lower than the non-graphic part.
3.8
Permeographic printing
A printing method in which the graphic area of the printing plate is leaking ink and the ink is not leaking in the non-graphic area.
3.9
Flexographic printing
Refers to the printing method in which the ink is transferred to the surface of the substrate with an elastic relief printing plate.
3.10
Permitted emission limits
Refers to the maximum discharge concentration (or rate) and amount of pollutants allowed by the pollutant discharge unit as specified in the pollutant discharge permit.
3.11
Special periods
Refers to the pollution control unit ’s pollution control plan based on the environmental quality deadlines or other relevant environmental management documents formulated by the local people ’s government according to law.
Periods with special requirements for the discharge of dyes, including the period of response to severely polluted weather and the period of winter defense.
3.12
Volatile organic compounds (VOCs)
Refers to organic compounds that participate in atmospheric photochemical reactions, or organic compounds determined in accordance with relevant regulations.
This standard uses non-methane total hydrocarbons (expressed as NMHC) as the comprehensive control index of volatile organic compounds emissions. To be related to the printing industry
After the pollutant emission standards are issued and implemented, the regulations will follow.
4 Reporting requirements for basic information of sewage units
4.1 General principles
The pollutant discharge unit shall fill in the corresponding information on the pollutant discharge permit platform in accordance with the requirements of this standard. Local ecological environment not included in the sewage permit platform
If the competent authority in charge of the environment has a requirement to fill in the report or the polluting unit considers it necessary to fill in the report, it may add the content on its own.
Local eco-environmental authorities at or above the city level with districts may increase the need to include
And fill in the “Management Content Added by Local Eco-Environmental Authorities with Verification and Issuance Authority” in the sewage permit platform.
4.2 Basic information of pollutant discharge units
The basic information of the pollutant discharge unit shall be filled in with the name of the unit, whether it needs to be corrected, the type of pollution permit management, postal code, industry category,
Whether it is put into operation and the date of production, the latitude and longitude of the center of the production and operation site, and whether the location is an environmentally sensitive area (such as a key atmospheric control area,
Total phosphorus and total nitrogen control area, etc.), whether it is located in the industrial park and the name of the industrial park to which it belongs, the environmental impact assessment approval document number (recording number),
Local government identification or filing document number of the illegal project, document number of main pollutant total distribution plan, total particulate matter index (t/a),
Total sulfur dioxide (t/a), total nitrogen oxides (t/a), total volatile organics (t/a), total chemical oxygen demand
Indicator (t/a), total ammonia nitrogen indicator (t/a), total indicators of other pollutants involved, etc.
When filling in the industry category, the pollutant discharge unit of the printing industry is selected according to the actual situation.
"2311 Book and Newspaper Printing", "2312 Book Printing", "2319 Packaging and Decoration, and Printing and Printing (C23)"
Other Printing "category.
4.3 Major Products and Capacity
4.3.1 General principles
The pollutant discharge unit shall fill in the name of the main production unit, the name of the main process and the name of the production facility on the pollutant discharge permit platform according to the requirements of this standard
Scale, production facility number, facility parameters, product name, production capacity, unit of measurement, design annual production time and other options.
The following "4.3.2 ~ 4.3.6" are required and "4.3.7" are optional.
4.3.2 Main production units, main processes, production facilities and facility parameters
The contents of the main production units, main processes and production facilities of key management pollutant discharge units are shown in Table 1.
See Table 2 for the names of production units, main processes and production facilities.
Table 1 List of the main production units, main processes and production facilities of the key management pollutant discharge units
Main production unit main process production facility facility parameter unit
Prepress processing
Ink adjustment and ink supply system
Ink pump power kW
Mixer power kW
Other other other
Plate making
Exposure machine power kW
Imagesetter power kW
Color proofing machine power kW
Computer plate making machine power kW
Plate making developing machine power kW
Washing machine power kW
Alcohol dampening machine power kW
Dryer power kW
Plate dryer power kW
Punch machine power kW
Other other other
print
Lithography
Sheet-fed printing press capacity/h
Production capacity of web printing machine Zhang/h
Iron printing machine power kW
Other other other
Gravure printing
Sheet-fed gravure printing press capacity/h
Production capacity of web gravure printing machine m/min
Unit gravure printing machine production capacity m/min
Production capacity of satellite gravure printing machine m/min
Other other other
Letterpress (flexo) printing
Production capacity of satellite flexographic printing press m/min
Production capacity of multilayer flexographic printing machine m/min
Unit Flexographic Printing Machine Production Capacity m/min
Other other other
Stencil printing
Production capacity of flat screen printing machine m/min
Production capacity of flat screen printing machine m/min
Production capacity of circular screen printing machine m/min
Production capacity of circular flat screen printing machine m/min
Belt screen printing machine production capacity m/min
Other other other
other
Oven power kW
Production capacity of digital inkjet printer Zhang/h
Other other other
Other processing composite coating
Production capacity of solvent-free laminating machine m/min
Production capacity of dry compound machine m/min
Production capacity of wet compound machine m/min
Production capacity of pre-coated film laminating machine m/min
Production capacity of coating film laminating machine m/min
Coating machine coating width mm
Coating machine production capacity m/min
Calender production capacity m/min
Automatic feed connection coating machine production capacity m/min
Other other other
Continued
Main production unit main process production facility facility parameter unit
Other processing other
Gluing machine power kW
Vacuum aluminizing machine power kW
Power of automatic iron washing machine kW
Paper machine power kW
Adhesive mixer power kW
Other other other
Table 2 List of major production units, main processes and production facilities for simplified management of pollutant discharge units
Main production unit main process production facility facility parameter unit
Prepress processing
Ink adjustment and ink supply system
Ink pump power kW
Mixer power kW
Plate making
Washing machine power kW
Alcohol dampening machine power kW
Dryer power kW
Plate dryer power kW
print
Lithography
Sheet-fed printing press capacity/h
Production capacity of web printing machine Zhang/h
Iron printing machine power kW
Gravure printing
Sheet-fed gravure printing press capacity/h
Production capacity of web gravure printing machine m/min
Unit gravure printing machine production capacity m/min
Production capacity of satellite gravure printing machine m/min
Letterpress (flexo) printing
Production capacity of satellite flexographic printing press m/min
Production capacity of multilayer flexographic printing machine m/min
Unit Flexographic Printing Machine Production Capacity m/min
Stencil printing
Production capacity of flat screen printing machine m/min
Production capacity of flat screen printing machine m/min
Production capacity of circular screen printing machine m/min
Production capacity of circular flat screen printing machine m/min
Belt screen printing machine production capacity m/min
other
Oven power kW
Production capacity of digital inkjet printer Zhang/h
Other processing
Composite coating
Production capacity of solvent-free laminating machine m/min
Production capacity of dry compound machine m/min
Production capacity of wet compound machine m/min
Production capacity of pre-coated film laminating machine m/min
Production capacity of coating film laminating machine m/min
Coating machine coating width mm
Coating machine production capacity m/min
Calender production capacity m/min
Automatic feed connection coating machine production capacity m/min
other
Gluing machine power kW
Power of automatic iron washing machine kW
Paper machine power kW
Adhesive mixer power kW
4.3.3 Production facility number
The polluting unit shall report the internal production facility number. If the polluting unit does not have an internal production facility number, it shall be numbered and reported in accordance with HJ 608.
4.3.4 Product name
Including composite packaging materials, trademarks, labels, boxes, wrapping paper, cartons, advertising, samples, calendars, plastic bags, composite
Bags, wallpapers, building materials printing, paper, cardboard, textile printing, containers and porcelain, can printing, and others.
4.3.5 Production capacity and measurement unit
The production capacity of the pollutant discharge unit is the designed production capacity of the main products, excluding the production capacity eliminated or banned by the national or local government. No design
For capacity data, the actual output average over the past three years is used. Capacity and output measurement units are t/a, 10,000 m2/a, or 10,000 units/a.
4.3.6 Design annual production time
Fill in according to the annual production time determined by the environmental impact assessment documents and approval opinions or the local government's identification or filing documents of illegal projects
The unit of measurement is h/a. If there is no relevant document or the annual production time is not specified in the document, the average annual production time in the past three years shall be used as the report.
4.3.7 Other
If the pollutant discharge unit needs to explain, it can fill in the report.
4.4 Main raw materials and fuels
4.4.1 General principles
The main raw and auxiliary materials and fuels should be filled in with the types of raw and auxiliary materials and fuels, the designed annual consumption and the unit of measurement;
Composition and proportion; fuel composition, including sulfur content, ash, volatile matter, low calorific value, and others. The following "4.4.2 ~ 4.4.4" are required,
"4.4.5" is optional.
The principle of determining the amount of solvent-based ink (including thinner) and the amount of adhesive (including thinner) used in the sewage unit per year is as follows.
For three years, it is determined according to the maximum usage of solvent-based inks (including thinners) and adhesives (including thinners) in the past three years;
Years but less than three years shall be determined based on the maximum annual usage during the commissioning period; those not commissioned or commissioned for less than one year shall be determined according to the designed annual usage.
4.4.2 Raw and auxiliary materials and fuel types
The types of raw materials include printing substrates used in the production process. paper, cardboard, plastic, sheet metal (profiles), various containers,
other.
The types of auxiliary materials include the main auxiliary materials in the production process and chemicals added during the pollution control process. plastic printing inks, plastic surface printing
Inks, paper gravure printing inks, flexographic printing inks, screen printing inks, metal printing inks, commercial web printing inks, sheet paper
Lithographic printing ink, adhesive, thinner, cleaning solvent, fountain solution, varnish, solvent-based coating, water-based coating, powder coating, catalyst
Agents, adsorbents, flocculants, and others.
Fuel types include. fuel coal, natural gas, biomass fuel, and others.
4.4.3 Design annual consumption and measurement unit
The designed annual consumption is the annual consumption of raw and auxiliary materials and fuels that match the production capacity.
Design annual consumption measurement unit is m3/a or t/a.
4.4.4 Toxic and harmful components and proportion in raw and auxiliary materials
Toxic and harmful components and their proportions in raw and auxiliary materials include. volatile organic compounds such as inks, thinners, cleaning solvents and adhesives, benzene
Content (benzene, toluene, xylene, etc.) content, heavy metal content in the ink and the density of each raw material
4.4.5 Other
If the pollutant discharge unit needs to explain, it can fill in the report.
4.5 Production and discharge links, pollutants and pollution prevention facilities
4.5.1 General principles
Pollutant discharge units shall report information on the production and discharge links, pollutants, and pollution prevention facilities of waste gas and wastewater.
Exhaust gas includes the name of the production and discharge link corresponding to the production facility, pollutant items, emission forms (organized, unorganized), pollution prevention
Facility name and technology, whether it is a feasible technology, organized discharge port number and name, discharge port type, and whether the discharge port setting meets the requirements
Wait.
Wastewater includes wastewater category, pollutant project, name and process of pollution prevention facility, whether it is feasible technology, discharge destination, discharge regulations
Law, discharge port number and name, discharge port type, whether the discharge port settings meet the requirements, etc.
4.5.2 Exhaust gas
4.5.2.1 Main pollution-producing links of waste gas, pollutant items, emission forms, and pollution prevention facilities
Fill in the name of the key pollution management unit's waste gas production links, pollutant items, emission forms, pollution prevention facilities and types of emission outlets.
The contents are shown in Table 3. Simplify the management of the waste gas production units of pollutant discharge units.
The contents of the report are shown in Table 4. The waste gas pollutant project of the printing industry's pollutant discharge unit is determined in accordance with GB 16297.
After the implementation, follow its regulations. Where local pollutant emission standards have stricter requirements, they shall be determined in accordance with local emission standards.
Table 3 List of pollution-producing links, pollutant items, emission forms, and pollution prevention and control facilities of key waste gas dis...
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