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GB/T 43656-2024: Test methods for energy consumption during welding processing
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| GB/T 43656-2024 | English | 539 |
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Test methods for energy consumption during welding processing
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GB/T 43656-2024
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Basic data | Standard ID | GB/T 43656-2024 (GB/T43656-2024) | | Description (Translated English) | Test methods for energy consumption during welding processing | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | J33 | | Classification of International Standard | 25.160.01 | | Word Count Estimation | 26,229 | | Date of Issue | 2024-03-15 | | Date of Implementation | 2024-07-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 43656-2024: Test methods for energy consumption during welding processing---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 25.160.01
CCSJ33
National Standards of People's Republic of China
Welding process energy consumption detection method
Released on 2024-03-15
2024-07-01 Implementation
State Administration for Market Regulation
The National Standardization Administration issued
Table of Contents
Preface I
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 General Requirements 2
5 Testing equipment requirements 3
6 Energy consumption detection range and types 3
7 Detection and calculation methods 3
8 Test Report 7
Appendix A (Informative) Conversion coefficient of weld quality and length of qualified weldment for fusion welding unit 8
Appendix B (Informative) Conversion factor of weld quality of qualified pressure welding units 10
Appendix C (Informative) Conversion factor of weld length of qualified friction welding unit weldment 12
Appendix D (Informative) Conversion factor of weld area of qualified welded parts for brazing unit 14
Appendix E (Informative) Example of energy consumption calculation for laser wire welding process 16
Appendix F (Informative) Example of energy consumption calculation for induction brazing process 20
Reference 23
Foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents"
Drafting.
Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.
This document was proposed and coordinated by the National Green Manufacturing Technology Standardization Technical Committee (SAC/TC337).
This document was drafted by. Zhengzhou Machinery Research Institute Co., Ltd., Beijing Boqing Technology Co., Ltd., China Machinery Productivity Promotion Center Co., Ltd.
China Machinery Engineering Institute Group Harbin Welding Research Institute Co., Ltd., CRRC Qingdao Sifang Locomotive and Rolling Stock Co., Ltd., Shenzhen Magnetron Co., Ltd.
Mitt Welding Technology Co., Ltd., Guangdong Xinquanli Laser Intelligent Equipment Co., Ltd., China Welding Association, Hebei Chuangli Electromechanical Technology Co., Ltd.
Company, China National Heavy Duty Truck Group Jinan Power Co., Ltd., Heilongjiang University of Science and Technology, Anhui Boqing Automation Technology Co., Ltd., Shanghai Engineering Technology
University, Shanghai Mocheng Information Technology Co., Ltd., Tianjin Special Equipment Supervision and Inspection Technology Research Institute, Nanchang Hangkong University, Hefei University of Technology
University of Water Resources and Hydropower, North China University of Water Resources and Hydropower, CRRC Nanjing Puzhen Co., Ltd., Nanjing Estun Electric Co., Ltd., Changchun CRRC Railway Vehicle Technology Co., Ltd.
Development Co., Ltd., Hejian Ruichuang Testing Technology Co., Ltd., China Coal Beijing Coal Mine Machinery Co., Ltd., State-owned Sichuan West Machinery Factory, Zhonghuan
United (Beijing) Certification Center Co., Ltd., China Construction Installation Group Co., Ltd.
The main drafters of this document are. Long Weimin, Feng Xiaobing, Sun Tingting, Xu Kai, Han Xiaohui, Yan Qin, Li Haibo, Li Liansheng, Li Xu, Wang Yongdong,
Li Hailong, Fang Naiwen, Qin Jian, Zhang Dianping, Li Haiyi, Zhang Tianli, Wang Zhaochen, Chen Zhigang, Xia Bin, Chen Yuhua, Zhao Ruirong, Wu Pengbo, Wu Yucheng,
Wang Xingxing, Liu Dashuang, Huo Qiaoying, He Zhijun, Ma Qingjun, He Guangzhong, Wei Jing, Wang Liangzhong, Jing Dongqing, Peng Dong, Shan Mingwei, Yan Wenrong, Li Jingxian,
Song Nan.
Welding process energy consumption detection method
1 Scope
This document specifies the general requirements for energy consumption testing during the processing of welding methods such as fusion welding, pressure welding and brazing, as well as the requirements for testing instruments.
Requirements, energy consumption test scope and types, test and calculation methods and test reports.
This document is applicable to the detection of energy consumption during the processing (including no-load and welding) of welding methods such as fusion welding, pressure welding and brazing.
The welding method can be implemented as a reference. The energy consumption test does not include the energy consumed by preheating before welding and heat treatment after welding.
2 Normative references
The contents of the following documents constitute the essential clauses of this document through normative references in this document.
For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to
This document.
GB/T 156 Standard Voltage
GB/T 2589-2020 General rules for comprehensive energy consumption calculation
GB/T 2900.22 Electrical terminology - Electric welding machine
GB/T 3375 Welding terminology
GB 9448 Welding and cutting safety
GB 17167-2006 General rules for the allocation and management of energy metering instruments for energy-consuming units
GB/T 32201 Gas Flow Meter
GB/T 39751-2021 Guidelines for energy consumption detection methods for equipment manufacturing systems
3 Terms and definitions
Terms and definitions defined in GB/T 2589-2020, GB/T 2900.22, GB/T 3375 and GB/T 39751-2021 and the following
Applicable to this document.
3.1
Welding processing weldingprocessing
The welding equipment operator uses the welding equipment to complete the welding process of a certain workpiece.
3.2
No-load condition
The state when the external welding circuit is open.
3.3
welding condition welding condition
The welding equipment is in operation during welding processing.
3.4
No-load power
The input power of the welding equipment when it is in no-load state.
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