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Basic data Standard ID | GB/T 3667.1-2016 (GB/T3667.1-2016) | Description (Translated English) | AC motor capacitors -- Part 1: General -- Performance, testing and rating -- Safety requirements -- Guide for installation and operation | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | K42 | Classification of International Standard | 31.060.70 | Word Count Estimation | 27,244 | Date of Issue | 2016-02-24 | Date of Implementation | 2016-09-01 | Older Standard (superseded by this standard) | GB/T 3667.1-2005 | Regulation (derived from) | National Standard Announcement No | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China |
GB/T 3667.1-2016: AC motor capacitors -- Part 1: General -- Performance, testing and rating -- Safety requirements -- Guide for installation and operation ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
AC motor capacitors - Part 1. General - Performance, testing and rating - Safety requirements - Guide for installation and operation
ICS 31.060.70
K42
National Standards of People's Republic of China
Replace GB/T 3667.1-2005
AC motor capacitor
Part 1. General performance, test and rating
Safety requirements installation and operation guidelines
ACmotorcapacitors-Part 1. General-Performance, testingandrating-
(IEC 60252-1.2013, IDT)
Published on.2016-02-24
2016-09-01 implementation
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China
China National Standardization Administration issued
Content
Foreword III
1 Scope and purpose 1
2 Normative references 1
3 Terms and Definitions 2
4 Conditions of use 5
4.1 Normal use conditions 5
4.2 Priority Capacitance Bias 5
5 Quality requirements and test 5
5.1 Test requirements 5
5.2 Test Type 5
5.3 Type test 6
5.4 Routine test 7
5.5 Loss tangent measurement 8
5.6 Visual inspection 8
5.7 Voltage test between terminals
5.8 Voltage test between the terminal and the outer casing 8
5.9 Capacitance Measurement 8
5.10 Size Check 8
5.11 Mechanical test 9
5.12 Sealing test 10
5.13 Durability test 10
5.14 Damp heat test 11
5.15 Self-healing test 12
5.16 Destruction Test 12
5.17 Heat, fire and scratch resistance 16
6 overload 16
6.1 Maximum allowable voltage 16
6.2 Maximum allowable current 17
6.3 Maximum allowable reactive capacity 17
7 Safety requirements 17
7.1 Creepage distance and clearance 17
7.2 Terminals and connecting cables 18
7.3 Ground connection 18
7.4 Discharge device 18
8 logo 18
9 Installation and Operation Guide 19
9.1 General 19
9.2 Selection of rated voltage 19
9.3 Verifying capacitor temperature 19
9.4 Test transient value 20
9.5 Leakage current 20
Appendix A (Normative) Test Voltage 21
Reference 22
Figure 1 Destruction test 12
Figure 2 Test equipment for DC processing 13
Figure 3 Test equipment for AC damage test 13
Figure 4 replaces the line 14 of the tunable inductor L of Figure 3.
Figure 5 Test equipment 14 for simultaneous DC and AC tests
Table 1 Type test list 7
Table 2 Test voltage 8
Table 3 Torque 9
Table 4 Durability test conditions 11
Table 5 Minimum creepage distance and clearance 17
Foreword
This part is drafted in accordance with the rules given in GB/T 1.1-2009.
GB/T 3667 "AC Motor Capacitor" is divided into two parts.
--- Part 1. General performance, test and rating safety requirements Installation and operation guidelines;
--- Part 2. Motor starting capacitors.
This part is the first part of GB/T 3667.
This part replaces GB/T 3667.1-2005 "AC motor capacitors - Part 1. General performance, test and rating
Guide to installation and operation of all requirements.
Compared with GB/T 3667.1-2005, the main technical changes except editorial changes are as follows.
--- Added the definition of "spacer capacitor" (see 3.6);
--- Revised the definition of "discharge device for capacitors" (see 3.7, 1.3.6 of the.2005 edition);
--- Revised the definition of "operating level", and added the concept of "probability life" with reference to statistical theory (see 3.9,.2005 version 1.3.8);
--- Modified the definition of "safety protection level" (see 3.22,.2005 version 1.3.21);
--- Change the "lead wire" to "insulated wire lead terminal";
--- Revised the requirements of the "destruction test" (see 5.16, version 2.16 of the.2005 version);
--- Added the phrase "the operation above the rated voltage will shorten the life expectancy of the capacitor" in the "maximum allowable voltage".
(see 6.1);
--- In the "flag" mainly added some instructions for small-capacity capacitors (see Chapter 8).
This part uses the translation method equivalent to IEC 60252-1.2013 "AC motor capacitors Part 1. General performance, test
And installation safety and safety guidelines for safety requirements (English version).
The documents of our country that have a consistent correspondence with the international documents referenced in this part are as follows.
GB -T 2423 (All parts) Environmental testing of electric and electronic products - Part 2. Test methods [IEC 60068-2 (All
section)];
--- GB/T 2423.3-2006 Environmental testing of electric and electronic products - Part 2. Test method test Cab. constant damp heat test
Inspection (IEC 60068-2-78.2001, IDT);
GB/T 2423.10-2008 Environmental testing for electric and electronic products - Part 2. Test method test Fc. Vibration (sinusoidal)
(IEC 60068-2-6.1995, IDT);
GB/T 2423.28-2005 Environmental testing for electric and electronic products - Part 2. Test methods Test T. Soldering
(IEC 60068-2-20.1979, IDT);
--- GB/T 2423.60-2008 Environmental testing of electric and electronic products - Part 2. Test method test U. lead-out and
Body mount strength (IEC 60068-2-21.2006, IDT);
---GB/T 2691-1994 Symbol codes for resistors and capacitors (IEC 60062.1992, IDT);
---GB/T 4207-2012 Determination of the electrical tracking resistance index and the electrical tracking index of solid insulating materials (IEC 60112.
2009, IDT);
--- GB/T 5169.10-2006 Electrical and electronic products - Fire hazard testing - Part 10. Glowing wire/hot wire basic test
Glowing wire device and general test method (IEC 60695-2-10.2000, IDT);
--- GB/T 5169.11-2006 Electrical and electronic products - Fire hazard testing - Part 11. Glowing wire/hot wire basic test
Glow flammability test method for finished products (IEC 60695-2-11.2000, IDT);
--- GB/T 11918.1-2014 Plugs and couplers for industrial use - Part 1. General requirements [IEC 60309-1.2012
(ed.4.2), MOD].
This section has errata for some editorial errors in IEC 60252-1.2013.
--- Checked, IEC 60252-1.2013 normative reference document "ISO 4046.2002 paper, cardboard, pulp and related terms
(Paper, board, pulpsand relatedterms-Vocabulary)" is incorrect, should be "ISO 4046-4.2002 paper, paper
Board, pulp and related terminology paper and board grades and processed products (Paper, board, pulpsandrelated
Terms-Vocabulary-Paperandboardgradesandconvertedproducts)";
--- After verification, IEC 60252-1.2013 5.15.5.2 "in accordance with ISO 4046.2002 6.86" is incorrect, should be "in accordance with ISO 4046-
4. 4.187 in.2002";
--- After verification, "5.16.1" in 5.15.5.3 of IEC 60252-1.2013 is incorrect and should be "5.16.2".
For ease of use, this section has made the following editorial changes.
--- According to the requirements of GB/T 1.1-2009, some arrangements and writing formats have been modified;
--- Replace the comma "," as a decimal point in the original IEC standard with a decimal point ".";
--- Removed the preface to IEC 60252-1.2013;
--- Replace the word "this standard" of IEC 60252-1.2013 with "this part";
--- Deleted Table 2b and related contents of IEC 60252-1.2013, and modified Table 2a to Table 2;
--- According to the national conditions, some of the graphical symbols in Figure 5 of IEC 60252-1.2013 have been modified;
--- Change some expressions applicable to international standards to those applicable to Chinese standards.
Please note that some of the contents of this document may involve patents. The issuing organization of this document is not responsible for identifying these patents.
This part was proposed by China Electrical Equipment Industry Association.
This part is under the jurisdiction of the National Power Capacitor Standardization Technical Committee (SAC/TC45).
This section drafted by. Xi'an High Voltage Electric Apparatus Research Institute Co., Ltd., Zibo Laibao Power Capacitor Co., Ltd., Zhejiang Jiushe Electric
Gas Co., Ltd., Xiamen Farah Electronics Co., Ltd., Xi'an Xidian Power Capacitor Co., Ltd., Ningbo Xinrong Electric Technology Co., Ltd.
Co., Ltd., Anhui Tongfeng Electronics Co., Ltd., Shanghai Haoyue Electric Co., Ltd., Foshan Shunde Shengye Electric Co., Ltd., Guilin
Power Capacitor Co., Ltd., Shenzhen Sanhe Power Technology Co., Ltd., Guangdong Fengming Electronic Technology Co., Ltd., Zhiyue Group Co., Ltd.
Company, Rheinland Technology (Shanghai) Co., Ltd., Ningguo Yuhua Electric Co., Ltd., Henan Huazhongxing Technology Electronics Co., Ltd. (794 Factory).
The main drafters of this section. Zhang Aili, Fang Jinlan, Zhao Xin, Yuan Aoqi, Ma Feng, Wu Qun, Zhao Kegai, Huang Shunda, Chen Caiming, Liu Jing, Bao Junhua,
He Manchao, Lu Wei, Xu Feng, Chen Yu, Yu Xiaomu, Yang Yuyan, Zhang Yanzhu, Zhang Jinbo, Wang Yuxi, Wang Peibo, Shi Bing, Chen Zhongyou, Liu Lei.
The previous versions of the standards replaced by this section are.
---GB 3667-1983, GB/T 3667-1993, GB 3667-1997, GB/T 3667.1-2005.
AC motor capacitor
Part 1. General performance, test and rating
Safety requirements installation and operation guidelines
1 Scope and purpose
This section applies to motor capacitors intended to be connected to asynchronous motor windings powered by single-phase systems with frequencies of 100 Hz and below.
And a capacitor connected to a three-phase asynchronous motor to enable such a motor to be powered by a single phase system.
This section applies to capacitors that are impregnated or not impregnated. These capacitors are made of paper, plastic film or a combination of both as a medium, using metal
Or metal foil electrode, rated voltage is 660V and below.
Motor starting capacitors will be included in GB/T 3667.2.
Note. This section does not apply to the following capacitors.
--- Self-healing shunt capacitors for AC power systems with nominal voltages of 1000V and below (see IEC 60831-1);
--- Non-self-healing shunt capacitors for AC power systems with nominal voltages of 1000V and below (see IEC 60931-1);
--- Shunt capacitors for AC power systems with a nominal voltage above 1000V (see IEC 60871-1);
--- Capacitors for induction heating devices operating at a frequency of 50 kHz (see IEC 60110-1);
--- series capacitors (see IEC 60143);
---Coupling capacitors and capacitor dividers (see IEC 60358);
--- Capacitors for power electronic circuits (see IEC 61071);
--- Small AC capacitors for fluorescent and discharge lamps (see IEC 61048);
--- Capacitors for suppressing radio interference;
--- Capacitors intended to be used as components in various electrical equipment;
--- Capacitor to be used under an AC voltage superimposed with a DC voltage.
The purpose of this section is.
a) Describe uniform rules regarding performance, testing and rating.
b) Explain specific security rules.
c) Provide installation and operation guidelines.
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article.
Pieces. For undated references, the latest edition (including all amendments) applies to this document.
GB 4208-2008 Shell protection class (IP code) (IEC 60529.2001, IDT)
ISO 4046-4.2002 Paper, board, pulp and their terminology, paper and board grades and processed products (Paper, board,
pulpsandrelatedterms-Vocabulary-Paperandboardgradesandconvertedproducts)
IEC 60062 resistor and capacitor marking code (Markingcodesforresistorsandcapacitors)
IEC 60068-2 (all parts) Environmental testing - Part 2. Test methods (Environmental testing - Part 2. Tests)
IEC 60068-2-6 Environmental testing - Part 2-6. Test method test Fc. Vibration (sinusoidal) [Environmental
testing-Part 2-6.Tests-TestFc.Vibration(sinusoidal)]
IEC 60068-2-20 Environmental testing - Part 2-20. Test methods Test T. Solderability and soldering heats
Test method for resistance (Environmentaltesting-Part 2-20. Tests-TestT. Testmethodsforsolderability
Andresistancetosolderingheatofdeviceswithleads)
IEC 60068-2-21 Environmental testing - Part 2-21. Test methods Test U. Strength of the terminal and overall mountings (Envi-
ronmentaltesting-Part 2-21. Tests-TestU. Robustnessofterminationsandintegralmountingde-
Vices)
IEC 60068-2-78 Environmental Test Part 2-78. Test Methods Test Cab. Constant Damp Heat Test (Environmental
testing-Part 2-78.Tests-TestCab.Dampheat,steadystate)
IEC 60112 Determination of the electrical tracking resistance of solid insulating materials and the method of measuring the electrical tracking index (Methodforthedetermi-
Nationoftheproofandthecomparativetrackingindicesofsolidinsulatingmaterials)
Sockets and couplers for industrial use - Part 1. General requirements (Plugs, socket-outletsand
couplersforindustrialpurposes-Part 1.Generalrequirements)
IEC 60695-2-10 Fire hazard testing - Part 2-10. Glowing wire/hot wire basic test method Glowing wire device and general test
Method (Firehazardtesting-Part 2-10. Glowing/hot-wirebasedtestmethods-Glow-wireapparatus
Andcommontestprocedure)
IEC 60695-2-11 Fire hazard testing - Part 2-11. Glowing wire/hot wire basic test method
Test method (Firehazardtesting-Part 2-11. Glowing/hot-wirebasedtestmethods-Glowwireflamma-
Bilitytestmethodforendproducts)
3 Terms and definitions
The following terms and definitions apply to this document.
3.1
Motor running capacitor motorrunningcapacitor
A power capacitor used to connect to an auxiliary winding of a motor to assist in starting the motor and improving torque under operating conditions.
Note. Operating capacitors are typically permanently connected to the motor windings and are in the loop during the entire operation of the motor. If the motor is during starting
The capacitor is connected in parallel with the starting capacitor to facilitate the starting of the motor.
3.2
Motor starting capacitor motorstartingcapacitor
A power capacitor that provides an advanced current to a motor auxiliary winding and that is disconnected from the circuit once the motor is operating normally.
3.3
Metal foil capacitor metalfoilcapacitor
A capacitor consisting of a metal foil or a metal strip separated by a dielectric.
3.4
Metallized capacitor metalizedcapacitor
A capacitor whose electrode is a metal layer deposited on a medium.
3.5
Self-healing capacitor self-healingcapacitor
A capacitor whose electrical properties are rapidly and substantially self-recovering after partial breakdown of the medium.
3.6
Membrane Capacitor Thesegmentedfilmcapacitor
a metallized capacitor having a repeating pattern on at least one metallized film coating designed to isolate localized strikes on the dielectric
The part of the capacitor that is worn.
3.7
Capacitor discharge device dischargedeviceofacapacitor
A device that can be mounted inside or outside a capacitor. When the capacitor is disconnected from the grid, it can be pulled out between the terminals for a given period of time.
The voltage is reduced to near zero.
3.8
Continuous operation
An operation that has no time limit during the normal life of the capacitor.
3.9
Running level classofoperation
The operating class used to design the capacitor, ie the minimum expected at rated load conditions, rated voltage, specified temperature and rated frequency
Cumulative life.
Note 1. Four levels have been foreseen
Class A - 30000h;
Class B - 10000h;
Class C - 3000h;
Class D - 1000h.
These run levels indicate that the probability of failure during the life of the capacitor does not exceed 3%.
The faults considered are. short circuit, open circuit, liquid leakage, and capacitance change exceeding 10% of the rated tolerance range.
A capacitor can have more than one operating level corresponding to the voltage.
Note 2. The operating level is a statistical value (the law of large numbers). the number of data or even a batch of capacitors automatically converted from a finite amount of data into an overall number of capacitors.
It is impossible. Buyers and manufacturers should agree on the fact that the actual failure rate may be greater than 3%.
3.10
Minimum allowable capacitor operating temperature minimumpermissiblecapacitoroperatingtemperature
At the moment of input, the minimum allowable temperature of the surface of the capacitor casing.
3.11
Maximum allowable capacitor operating temperature maximumpermissiblecapacitoroperatingtemperature
Tc
The maximum allowable temperature of the hottest zone on the surface of the capacitor casing during operation.
3.12
Capacitor rated voltage ratedvoltageofacapacitor
UN
The rms value of the AC voltage used to design the capacitor.
3.13
The rated frequency of the capacitor is ratedfrequencyofacapacitor
fN
The highest frequency used when designing capacitors.
3.14
Capacitor rated capacitance ratedcapacitanceofacapacitor
CN
The value of the capacitor used to design the capacitor.
3.15
Capacitor rated current ratedcurrentofacapacitor
IN
The rms value of the AC current at rated voltage and rated frequency when designing the capacitor.
3.16
Capacitor rated capacity ratedoutputofacapacitor
QN
Reactive power calculated from rated capacitance, rated frequency, and rated voltage (or current).
3.17
Capacitor losscapacororlosses
The active power consumed by the capacitor.
Note. Unless otherwise stated, the loss of a capacitor is understood to include the loss of the fuse and discharge resistor as part of the capacitor.
3.18
Capacitor loss tangenttangentoflossangle(tandelta)ofacapacitor
Tanδ
The ratio of the equivalent series resistance of the capacitor to the capacitive reactance at a specified sinusoidal AC voltage and frequency.
3.19
Capacitive leakage current (only for capacitors in metal housings) capacitiveleakagecurrent(onlyforcapacitorswitha
Metalcase)
When a capacitor is applied with a voltage from an AC power system with a neutral ground, it flows in a conductor connected between the metal casing and the ground.
The current passed.
3.20
Capacitor type typeofcapacitor
When capacitors have similar structures, the same structure, the same rated voltage, the same climate category and the same operating mode
When considered, it is considered to be of the same type. Capacitors of the same type can only differ in their rated capacitance and size. Comparison between the lead terminal and the mounting member
Small differences are allowed.
Note. The same structure includes the same dielectric material, media thickness, and housing type (metal or plastic).
3.21
Capacitor model modelofcapacitor
When the capacitors are of the same structure and have the same functional and dimensional characteristics within the tolerances and are therefore interchangeable, they are considered
The same style.
3.22
Safety rating classofsafetyprotection
The degree of safety protection is indicated by one of the following four codes and is marked on the capacitor.
3.22.1
(S0)Safety Protection Level (S0)classofsafetyprotection
This level of safety indicates that this type of capacitor has no special fault protection.
Note 1. Previously referred to as P0.
3.22.2
(S1) safety protection level (S1) classofsafetyprotection
This safety rating indicates that this type of capacitor is designed to be open or shorted when it fails, and is fire and explosion proof.
protection.
Note 1. Pass or fail is tested by the tests described in 5.16.3 and 5.16.5.
Note 2. Previously referred to as P1.
3.22.3
(S2) safety protection level (S2) classofsafetyprotection
This level of safety protection means that this type of capacitor is designed to be open only when it fails, and is protected against fire and explosion.
Note 1. Eligibility is tested by the tests to which 5.16.3 and 5.16.5 belong.
Note 2. Previously referred to as P2.
3.22.4
(S3) Safety Protection Level (S3) classofsafetyprotection
The capacitor represented by this safety rating is a diaphragm structure defined in 3.6.
Note. This type of capacitor is required to fail with a small residual capacitance (< 1% CN) and is protected against fire and explosion. Pass or fail with 5.16.4 and 5.16.6
Said test to test.
4 Conditions of use
4.1 Normal use conditions
This section gives requirements for capacitors to be used under the following conditions.
a) Altitude. no more than.2000m.
b) Residual voltage on the capacitor when voltage is applied. should not exceed 10% of the rated voltage (see Note to 7.4).
c) Contamination. Capacitors included in the scope of this section are designed to operate in a slightly polluted atmosphere.
Note. The definition of “light contamination” has not been determined by the IEC . Once the IEC has defined this definition, it will be included in this section.
d) Operating temperature. between -40 ° C and 100 ° C (see 3.10 and 3.11).
The preferred minimum and maximum allowable capacitor operating temperatures are as follows.
---Minimum temperature. -40 ° C, -25 ° C, -10 ° C and 0 ° C;
--- Maximum temperature. 55 ° C, 70 ° C, 85 ° C and 100 ° C.
Capacitors shall be suitable for transport and storage at temperatures as low as -25 ° C or at the lowest operating temperature (whichever is lower), without adversely affecting their quality
Impact.
e) Damp heat severity. between 4 days and 56 days, the priority severity is 21 days.
(Damp heat severity should be selected from the values listed in IEC 60068-2-78, ie. 4 days, 10 days, 21 days, and 56 days).
Capacitors are classified by climate category, and each climate category is expressed in terms of minimum and maximum allowable capacitor operating temperatures and wet heat severity.
That is, 10/70/21 means that the minimum and maximum allowable capacitors operate at -10 ° C and 70 ° C, and the wet heat severity is 21 days.
4.2 Priority capacitance deviation
The preferred capacitance deviation is. ± 5%, ± 10% and ± 15%.
Asymmetric deviations are allowed, but the deviation must not exceed 15%.
5 Quality requirements and tests
5.1 Test requirements
5.1.1 Overview
This clause gives the test requirements for capacitors.
5.1.2 Test conditions
Unless otherwise specified for special tests and measurements, the temperature of the capacitor medium shall be in the range of 15 ° C to 35 ° C and shall be
recording.
For calibration, the reference temperature should be 20 °C.
Note. If the capacitor is placed in a state where no voltage is applied and is placed in this ambient temperature for a sufficient period of time (depending on the size of the capacitor), then
It can be considered that the medium temperature is the same as the ambient temperature.
5.2 Types of tests
The test is divided into two categories.
a) type test;
b) Routine tests.
5.2.1 Type test
Type testing is used to verify the rationality of the capacitor design and its suitability for operation under the conditions specified in this section.
The type test is carried out by the manufacturer and is carried out by an authoritative inspection agency if certification is required.
Type testing can also be carried out under the supervision of an authority that issues certification reports or type approvals.
5.2.2 Routine test
Routine tests shall be performed by the manufacturer for each capacitor prior to delivery. A routine test report should be provided when requested by the purchaser.
5.3 Type test
5.3.1 Test procedure
The samples of each type selected for the type test shall be divided into the groups shown in Table 1.
The capacitor used as the test sample has successfully passed the routine test shown in 5.4.1.
Each test group shall contain a capacitor with an equal number of maximum capacitances and minimum capacitances in the range.
The manufacturer shall provide data on the ratio of the ratio of each capacitor in its range to the total external surface area of the enclosure.
If the ratio exceeds the ratio of the maximum capacitance in the range by 10% or more, the capacitor having the largest unit surface area capacitance is also
Should be tested.
Again, like.
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