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GB/T 27544-2011 English PDF

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GB/T 27544-2011: Industrial trucks -- Electrical requirements
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PDF similar to GB/T 27544-2011


Standard similar to GB/T 27544-2011

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Basic data

Standard ID GB/T 27544-2011 (GB/T27544-2011)
Description (Translated English) Industrial trucks -- Electrical requirements
Sector / Industry National Standard (Recommended)
Classification of Chinese Standard J83
Classification of International Standard 53.060
Word Count Estimation 21,229
Date of Issue 2011-11-21
Date of Implementation 2012-05-01
Quoted Standard GB 5226.1-2008; GB/T 16856.1-2008; ISO 1044; ISO 12100-2; ISO 13849-1; EN 50272-3; IEC 60384-14; IEC 60529; IEC 60947-5-1
Adopted Standard ISO 20898-2008, IDT
Regulation (derived from) Announcement of Newly Approved National Standards No. 18 of 2011
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This standard specifies the design and manufacture of self-propelled industrial trucks (including with door frame) and a telescopic boom terrain forklift (see GB/T 6104-2005 in 3. 1. 3. 1. 8) and not more than 20000N Rated traction of the tractor electrical requirements. This standard applies to the battery voltage meet ISO 1044 vehicles while the main power supply of the vehicle with additional requirements, see GB 5226. 1-2008. This standard does not apply to: use in potentially explosive atmospheres vehicles, and electromagnetic compatibility related issues. This standard is no longer repeat the rules associated with the technical methods and materials used in the vehicle manufacturing industry requirements. Above refer to ISO 12100-2.

GB/T 27544-2011: Industrial trucks -- Electrical requirements

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Industrial trucks. Electrical requirements ICS 53.060 J83 National Standards of People's Republic of China Electrical requirements for industrial vehicles (ISO 20898.2008, IDT) Issued on. 2011-11-21 2012-05-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Table of Contents

Introduction Ⅲ 1 Scope 1 2 Normative references 1 3 Terms and definitions 4 3 danger list 5 Requirements 5 5.1 Electrical requirements for electric vehicles 5 5.1.1 traction batteries 5 5.1.2 battery cable 5 5.1.3 battery connector 6 5.1.4 battery charging 6 5.1.5 Battery emergency shut-off (off) requires 6 5.1.6 Structural Design 7 5.1.7 nominal DC voltage exceeds 120V vehicles 7 5.1.8 wire and wire 7 5.1.9 electric shock protection [direct contact and indirect contact (spaced)] 7 5.1.10 lamps and holders 8 5.1.11 chain loose and damaged 8 5.1.12 Low voltage 8 5.1.13 overcurrent protection element 8 5.1.14 Control System - General 8 5.1.15 control system - Run 8 5.1.16 control system - loading and unloading operations 9 5.1.17 Control System - Steering 9 5.1.18 contactor 9 5.1.19 Vehicle Testing 9 Electric vehicle internal combustion claim 9 5.2 5.2.1 Battery 9 5.2.2 Circuit Protection 9 5.2.3 Control System 9 5.2.4 wire and wire 9 5.2.5 electric shock protection [direct contact and indirect contact (spaced)] 10 Verify that the vehicle battery 10 6 6.1 Insulation resistance test (routine test) 10 6.2 Type tests 10 6.2.1 abnormal operation 10 10 6.2.2 Temperature 6.2.3 Arc Test 11 6.2.4 Media dielectric strength test 11 6.2.5 Test the battery connector 11 6.2.6 Test 12 contacts 7 information 13 7.1 identifies the basic requirements of the electric vehicle 13 7.1.1 wires, cables and terminal 13 7.1.2 Battery connector 13 7.1.3 battery 13 7.1.4 maintenance, charging and handling 14 7.1.5 battery compartment and electrical housing 14 7.1.6 Electrical 14 7.1.7 security check 14 7.2 charging region 14 14 7.2.1 Charging car 14 7.2.2 Charging the designated area 7.3 identifies the basic requirements of an internal combustion vehicle 14 7.3.1 wires, cables and terminal 14 7.3.2 Electrical 14 7.3.3 security check 14 References 15

Foreword

This standard was drafted in accordance with GB/T 1.1-2009 given rules. This standard uses the translation method identical with ISO 20898.2008 "industrial vehicle electrical requirements." Correspondence between the consistency of the standards of international documents and normative references of the following documents. GB 4208 housing protection (IP Code) (GB 4208-2008, IEC 60529.2001, IDT) GB/T 14472 Fixed capacitors for use in electronic equipment - Part 14. Sectional specification. electromagnetic interference suppression and power supply connected to the main network Then fixed capacitor (GB/T 14472-1998, idt IEC 60384-14.1993) GB/T 15706.2 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (GB/T 15706.2-2007, ISO 12100-2.2003, IDT) GB/T 16855.1 machinery safety control system relating to safety components - Part 1. General principles for design (GB/T 16855.1- 2008, ISO 13849-1.2006, IDT) GB/T 17938 Industrial vehicle electric vehicle traction lead-acid battery Preferred voltages (GB/T 17938- 1999, idt ISO 1044.1993) The standard proposed by China Machinery Industry Federation. This standard by the National Standardization Technical Committee Vehicle (SAC/TC332) centralized. This standard is drafted by. Hangzhou Forklift Group Co., Ltd., Beijing Materials Handling Design and Research Institute. Participated in the drafting of this standard. Guangxi Liugong Machinery Co., Ltd., Zhejiang Connaught Machinery Co., Ltd., Ningbo Ruyi shares have Ltd., Xiamen, Xiamen Engineering Machinery Company Limited. The main drafters of this standard. Yuxiang Qin, Xu Zhengyu, Wang Xiaofeng, east of Shao Ming Guosheng, Zhao Yan wood, Li Wei Ping. Electrical requirements for industrial vehicles

1 Scope

This standard specifies the design and manufacture of self-propelled industrial vehicles (including with mast) and telescopic sport utility truck (see GB/T 6104- 2005 3.1.3.1.8) and not greater than the rated traction tractor electrical requirements of 20000N. This standard applies to the battery voltage of the vehicle in line with ISO 1044, and the additional requirements of the vehicle with the main power supply, see GB 5226.1-2008. This standard does not apply to. --- Vehicles in use in potentially explosive atmospheres; --- And EMC related issues. This standard will not repeat the relevant rules and technical methods and materials used in vehicle manufacturing industry requirements. Above can Reference ISO 12100-2.

2 Normative references

The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document. GB 5226.1-2008 Safety of machinery - Electrical machinery and electrical equipment - Part 1. General requirements (IEC 60204-1.2005, IDT) GB/T 16856.1-2008 Safety of machinery - Risk assessment - Part 1. Principles (ISO 14121-1.2007, IDT) ISO 1044 industrial vehicle electric vehicle traction lead-acid batteries Preferred voltages (Industrialtrucks-Lead- acidtractionbatteriesforelectrictrucks-Preferredvoltages) ISO 12100-2 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (Safetyofmachinery-Basic concepts, generalprinciplesfordesign-Part 2. Technicalprinciples) ISO 13849-1 Safety of machinery - Safety-related control system components - Part 1. General principles for design (Safetyofmachinery- Safety-relatedpartsofcontrolsystems-Part 1. Generalprinciplesfordesign) EN50272-3 Safety requirements for secondary batteries and battery installations Part 3. Traction batteries (Safetyrequirements forsecondarybatteriesandbatteryinstalations-Part 3. Tractionbatteries) IEC 60384-14 Fixed capacitors for use in electronic equipment - Part 14. Sectional specification. Fixed electromagnetic interference suppression capacitors (Fixedcapacitorsforuseinelectronicequipment-Part 14. Sectionalspecification. Fixedcapacitorsfor electromagneticinterferencesuppressionandconnectiontothesupplymains) IEC 60529 protection provided by enclosures (IP code) (Degreesofprotectionprovidedbyenclosures (IPCode)) IEC 60947-5-1 Low-voltage switchgear and control equipment Part 5-1. Control circuit devices and switching elements - Electromechanical control circuit Circuit device (Low-voltageswitchgearandcontrolgear-Part 5-1. Controlcircuitdevicesandswitchingele- ments-Electromechanicalcontrolcircuitdevices)

3 Terms and Definitions

The following terms and definitions apply to this document.

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