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GB/T 19892.3-2022: Batch control - Part 3: General and site recipe models and representation
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Batch control - Part 3: General and site recipe models and representation
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GB/T 19892.3-2022
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Basic data | Standard ID | GB/T 19892.3-2022 (GB/T19892.3-2022) | | Description (Translated English) | Batch control - Part 3: General and site recipe models and representation | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | N10 | | Classification of International Standard | 25.040 | | Word Count Estimation | 58,587 | | Date of Issue | 2022-10-14 | | Date of Implementation | 2023-05-01 | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | GB/T 19892.3-2022: Batch control - Part 3: General and site recipe models and representation---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Batch control -- Part 3.General and site recipe models and representation
ICS 25.040
CCSN10
National Standards of People's Republic of China
Batch Control Part 3.Generic and Field Prescriptions
model and presentation
(IEC 61512-3.2008, IDT)
Published on 2022-10-12
2023-05-01 Implementation
State Administration for Market Regulation
Released by the National Standardization Administration
directory
Preface VII
Introduction VIII
1 Scope 1
2 Normative references 1
3 Terms, Definitions and Abbreviations 1
3.1 Terms and Definitions 1
3.2 Abbreviations 2
4 Prescription Description 2
4.1 Type of prescription 2
4.2 Generic and Field Prescription Description 2
4.2.1 Manufacturing Information 2
4.2.2 Multiple Site Definition 2
4.2.3 Expansion and compression of prescription type hierarchy 3
4.3 Device-independent prescriptions3
4.3.1 Device-independent prescription subtype 3
4.3.2 Device-independent prescribing activities3
4.3.3 Inputs for trials or pre-production 3
4.3.4 Output from trials or pre-production 4
4.3.5 Device-independent prescription control5
4.3.6 Device-Independent Prescription Definition 5
4.3.7 Device-Independent Prescription Variants 5
4.3.8 Sources of scheduling information 5
4.3.9 Device-independent prescription and commercial information5
4.3.10 Device-independent prescription for capability comparison 6
4.3.11 Device-Independent Prescriptions as Facility Design Specifications 6
4.4 Generic prescription 6
4.4.1 Enterprise Scope Definition 6
4.4.2 Purpose of the generic prescription7
4.4.3 Generic Prescribing Information7
4.5 On-site prescription 7
4.5.1 Site-Specific Prescriptions7
4.5.2 Field Prescription Definition 8
4.5.3 On-site Prescribing Policy8
4.6 Product family and product class 8
4.6.1 Product Definition 8
4.6.2 Product Family 8
4.6.3 Product class 9
5 Device-independent prescription content9
5.1 Prescribing Information 9
5.2 Prescription Lifecycle Status 9
5.3 Prescription head 9
5.4 Prescription formula 9
5.5 Prescription Process 9
5.5.1 Process Model 9
5.5.2 Process hierarchy 10
5.5.3 The ideal process for manufacturing 10
5.5.4 Process segment 10
5.5.5 Process operation 10
5.5.6 Process actions 11
5.5.7 Definition of installation requirements 11
5.5.8 Process Segment Guidelines 11
5.5.9 Process Operation Guide 12
5.5.10 Process Action Guidelines 12
5.5.11 Process Action Type 13
5.6 Device Requirements 16
5.6.1 Requirements for the final manufacturing unit 16
5.6.2 Device selection 16
5.6.3 Constraining the target device 16
5.6.4 Management Device Requirements Definition 16
5.7 Other information 16
5.8 Lifecycle states 17
6 Object model for device-independent prescriptions 17
6.1 Overview 17
6.2 Modeling techniques 17
6.3 Object Model 17
6.4 Object Relation 18
6.5 Object Model Elements 19
6.5.1 Properties 19
6.5.2 Device-independent recipes 19
6.5.3 Installation requirements 19
6.5.4 Device requirement element 19
6.5.5 Device Requirements Library 19
6.5.6 Generic prescription 19
6.5.7 Material Definition 19
6.5.8 Material Definition Library 20
6.5.9 Other information 20
6.5.10 Percent input 20
6.5.11 Percentage output 20
6.5.12 Process procedure 20
6.5.13 Process actions 20
6.5.14 Process elements 20
6.5.15 Process element library 20
6.5.16 Process element linking 20
6.5.17 Process element specification 20
6.5.18 Process input 20
6.5.19 Process operation 21
6.5.20 Process output 21
6.5.21 Process parameters 21
6.5.22 Process segment 21
6.5.23 On-site prescription 21
7 Device-independent prescription representation 21
7.1 Process program diagram 21
7.2 Process Program Diagram Notes 22
7.2.1 Symbols and Links 22
7.2.2 Process program diagram symbols 22
7.2.3 Link types 25
7.2.4 Rules for Effective PPC 27
7.3 Process Hierarchy 27
7.3.1 Process Operation and Process Action Description 27
7.3.2 Table representation 28
7.3.3 Equivalent Views for Diagrams and Tables 29
7.3.4 Non-procedure device-independent prescribing information 31
7.3.5 Device-independent prescription formula 31
7.3.6 Material balance 31
7.3.7 Installation requirements 31
7.3.8 Header and other information 31
8 Conversion of device-independent recipes to master recipes 32
8.1 Sources of information for main prescriptions 32
8.2 Element Mapping 32
8.3 Program Mapping of Sections to Units 32
8.4 Conversion components 33
8.4.1 Main recipe components 33
8.4.2 Conversion components for material transfer 33
8.4.3 Unit startup and shutdown components 33
8.4.4 Alternate Master Recipe Conversion Kit 33
8.5 Conversion tasks 34
8.5.1 Device determination 34
8.5.2 Using non-programmed information in transformations 34
8.5.3 Creating a Master Recipe 34
8.6 Transformation Maps 34
8.6.1 Multiple possible mapping layers 34
8.6.2 Mapping of process actions to main prescription phases 34
8.6.3 Process Action to Master Recipe Action Mapping 35
8.6.4 Process Action to Main Recipe Unit Program Mapping 36
8.6.5 Transformation through process operations 36
8.6.6 Transition through process segments 37
Appendix A (Informative) Advantages of Generic and On-Site Prescribing 39
Appendix B (Informative) Generic and field prescriptions in establishments40
Appendix C (Informative) Usage Questions 44
Reference 47
Figure 1 Example of prescription hierarchy 2
Figure 2 Creation of device-independent recipes in a pilot plant4
Figure 3 Device-independent formulation developed in the pilot plant4
Figure 4 Overlay of field prescription, BOM and BOR information6
Figure 5 Generic recipe in a typical development function7
Figure 6 Device-independent prescription process definition 10
Figure 7 Non-persistent process action 14
Figure 8 Device-Independent Prescription Object Model 18
Figure 9 PPC Example 21 for Segments of Device Independent Prescriptions
Figure 10 Prescription process element symbol 22
Figure 11 Comments for paragraphs or operational elements 23
Figure 12 Device Requirements Indication 23
Figure 13 Example of process comment indication 23
Figure 14 Process input symbol 23
Figure 15 Process input symbol 24 with material identification
Figure 16 Example of process input symbols representing multiple materials24
Figure 17 Process intermediate symbol 24
Figure 18 Unmarked intermediate material symbol 24
Figure 19 Process output symbol 24
Figure 20 Process output symbol 25 with material information
Figure 21 Execution sequence symbol 25
Figure 22 Parallel execution start symbol 25
Figure 23 End of parallel execution 25
Figure 24 Optional parallel execution start symbol 26
Figure 25 Alternate execution paths for optional parallel execution 26
Figure 26 End of optional parallel execution 26
Figure 27 Graphical representation example 28
Figure 28 Sequence order annotation to table representation 29
Figure 29 Process Operation Diagram Example 30
Figure 30 Example of a sequence path diagram 30
Figure 31 Possible mapping of generic recipes to master recipes 33
Figure 32 Transition through Process Action 35
Figure 33 Mapping of one or more operational process actions 35
Figure 34 Mapping of Process Actions to One or More Unit Programs 36
Figure 35 Mapping of process operations to one or more operations 37
Figure 36 Mapping of process segments to one or more process units 38
Figure B.1 Information set in a manufacturing enterprise40
Figure C.1 Typical Overlap Information Between Field Prescriptions, Material Lists, and Resource Lists46
Table 1 Process Action Characteristics 13
Table 2 Example of continuous process action table 14
Table 3 Action example of material addition process 15
Table 4 Example of material removal process action 15
Table 5 Action example of energy addition process 15
Table 6 Example of energy removal process action16
Table 7 Lifecycle states17
Table 8 Process operation and process action form 28
Table 9 Table example for process operation30
Table B.1 Information elements 42
Table B.2 Plan Levels and Prescriptions 43
foreword
This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1.Structure and Drafting Rules of Standardization Documents"
drafted.
This document is part 3 of GB/T 19892 "Batch Control". GB/T 19892 has released the following parts.
--- Part 1.Models and terminology;
--- Part 2.Data structures and language guidelines;
--- Part 3.Generic and field prescription models and representations;
--- Part 4.Batch production records.
This document is equivalent to IEC 61512-3.2008 "Batch Control Part 3.General and Field Prescription Models and Presentations".
Please note that some content of this document may be patented. The issuing agency of this document assumes no responsibility for identifying patents.
This document is proposed by China Machinery Industry Federation.
This document is under the jurisdiction of the National Technical Committee on Standardization of Industrial Process Measurement Control and Automation (SAC/TC124).
This document is drafted by. Machinery Industry Instrumentation Comprehensive Technology and Economic Research Institute, Fujian Shangrun Precision Instrument Co., Ltd., Qingdao Haier
Industrial Intelligence Research Institute Co., Ltd., Shenyang Institute of Automation, Chinese Academy of Sciences, Electric Power Planning Institute Co., Ltd., Chongqing University of Posts and Telecommunications, Shanghai
Industrial Automation Instrumentation Research Institute, Rockwell (China) Co., Ltd., Beijing Institute of Technology, Yokogawa Electric (China) Co., Ltd., Shanghai Automation
Chemical Instrument Co., Ltd., Phoenix Contact (Nanjing) R&D Engineering Center Co., Ltd., Hangzhou Dianzi University, Wuxi Internet of Things Innovation Center
Heart Co., Ltd.
The main drafters of this document. Lu Tielin, Liu Xiaojing, Ge Jian, Zhang Weijie, Ren Taolin, Zhang Hualiang, Zhang Jinbin, Huang Qingqing, Li Minghua, Gao Jingmei,
Kong Lingqin, Guan Qi, Ye Bingjin, Zhang Long, Shen Jing, Xing Hao, Zhuang Baosen, Dong Jielian, Zhou Zhiyong.
Introduction
GB/T 19892 is a standard for batch process and guide batch control, which consists of four parts.
--- Part 1.Models and terminology. The purpose is to establish the model and terminology to be followed for batch control.
--- Part 2.Data structures and language guidelines. The purpose is to describe the data structures and guidelines of the language.
--- Part 3.General and field prescription models and representations. The purpose is to define additional information for generic and field prescriptions.
--- Part 4.Batch production records. The purpose is to provide a reference model for developing applications for storing and/or exchanging batch production records.
Chapter 4 of this document contains more detailed definitions of general and field prescriptions than those of GB/T 19892.1.Chapter 5 defines the general and
A detailed description of the contents of the prescription on site. Chapter 6 defines the data model for the objects and relationships presented in Chapters 4 and 5.Chapter 7 Use
Tabular and graphical representations that define description methods for generic and field prescriptions that can be used for simple and complex process requirements. Chapter 8
Describes what is translated from the generic or field office to the main prescription. Supplementary information is given in the appendix.
Although this document is primarily for batch processes, it can also be referenced for other types of processes.
Batch Control Part 3.Generic and Field Prescriptions
model and presentation
1 Scope
This document defines a generic and field prescription model for batch control and describes the generic and field prescription model within and between companies
use; representations of generic and field prescriptions, and data models for generic and field prescriptions.
2 Normative references
The contents of the following documents constitute essential provisions of this document through normative references in the text. Among them, dated citations
documents, only the version corresponding to that date applies to this document; for undated references, the latest edition (including all amendments) applies to
this document.
GB/T 2900.56-2008 Electrical terminology automatic control (IEC 60050-351.2006, IDT)
GB/T 19892.1-2005 Batch Control Part 1.Models and Terminology (IEC 61512-1.1997, IDT)
GB/T 19892.2-2007 Batch Control Part 2.Data Structure and Language Guidelines (IEC 61512-2.2001, IDT)
GB/T 20720.1-2006 Enterprise Control System Integration Part 1.Models and Terminology (IEC 62264-1.2003, IDT)
GB/T 20720.2-2006 Enterprise Control System Integration Part 2.Object Model Attributes (IEC 62264-2.2004, IDT)
ISO /IEC 19501 Information Technology Open Distributed Processing Unified Modeling Language (UML) Version 1.4.2 [Information
3 Terms, Definitions and Abbreviations
3.1 Terms and Definitions
GB/T 19892.1-2005, GB/T 19892.2-2007 and GB/T 2900.56-2008 as well as the following terms and definitions
applies to this document.
3.1.1
Device-independent prescription equipment-independentrecipe
A prescription type that defines general requirements for a device, rather than being tailored to a device-specific class or specification.
3.1.2
Part of the master recipe used in the conversion of the complete master recipe from a device-independent location.
3.1.3
Graphical representation of device-independent prescriptions as defined in GB/T 19892.3.
3.1.4
product family
A set of output materials related to a manufacturing process or business strategy.
3.1.5
product grades
A collection of similar output materials with different properties.
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