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GB/T 18159-2019 PDF English

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GB/T 18159-2019: Specifications of amusement rides coaster category
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GB/T 18159: Evolution and historical versions

Standard IDContents [version]USDSTEP2[PDF] deliveryName of Chinese StandardStatus
GB/T 18159-2019English255 Add to Cart 0-9 seconds. Auto-delivery Specifications of amusement rides coaster category Valid
GB/T 18159-2008English85 Add to Cart 0-9 seconds. Auto-delivery Specifications of amusement rides coaster category Obsolete
GB 18159-2000English479 Add to Cart 4 days Specifications of amusement rides space gyro category Obsolete

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GB/T 18159-2019: Specifications of amusement rides coaster category

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GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 97.200.40 Y 57 Replacing GB/T 18159-2008 Specifications of amusement rides coaster category Issued on. DECEMBER 31, 2019 Implemented on. DECEMBER 31, 2019 Issued by. State Administration for Market Regulation; Standardization Administration of the People's Republic of China.

Table of Contents

Foreword... 3 1 Scope... 5 2 Normative references... 5 3 Terms and definitions... 7 4 General rules... 8 5 Technical requirements... 9 5.1 Basic requirements... 9 5.2 Machinery and structure... 13 5.3 Riding system... 17 5.4 Electrical system and control system... 18 5.5 Emergency rescue system... 21 5.6 Surface protection... 21 5.7 Whole equipment... 21 6 Inspection, testing and test requirements... 22 6.1 Basic requirements... 22 6.2 Mechanical structure... 24 6.3 Riding system... 24 6.4 Electrical system and control system... 25 6.5 Emergency rescue system... 26 6.6 Surface protection testing... 27 6.7 Whole equipment... 27 7 Accompanying documents, marks, packaging, transportation and storage 30 7.1 Accompanying documents, marks... 30 7.2 Packaging, transportation and storage... 30 Annex A (informative) Examples of common heavy shafts (pin shafts) and important welds... 32

1 Scope

This Standard specifies general rules, technical requirements, inspection, testing and test requirements, accompanying documents, marks, packaging, transportation and storage for amusement rides coaster category. This Standard is applicable to amusement rides coaster category.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB/T 191, Packaging and storage marks GB/T 755-2008, Rotating electrical machines - Rating and performance GB/T 1032, Test procedures for three-phase induction motors GB/T 1447, Fiber-reinforced plastics composites - Determination of tensile properties GB/T 1449, Test method for flexural properties of glass fiber-reinforced plastics GB/T 1451, Test method for the Charpy impact resistance of glass fiber- reinforced plastics GB/T 3805-2008, Extra-low voltage (ELV) - Limit values GB 4706.1, Household and Similar Electrical Appliances - Safety - Part 1. General Requirements GB/T 5226.1, Electrical safety of machinery - Electrical equipment of machines - Part 1.General requirements GB 8408-2018, Large-scale amusement device safety code GB/T 8923 (all parts), Mapping requirements for the natural disaster remote sensing thematic maps

3 Terms and definitions

For the purposes of this document, the terms and definitions defined in GB/T 20306 as well as the followings apply. 3.1 single train roller coaster series the amusement rides coaster category designed as that the operating condition is that there is a single train or a group of trains running on the same track 3.2 multi train roller coaster series the amusement rides coaster category designed as that there are two groups or more groups of single train or trains running on the same track 3.6 launch coaster the amusement rides coaster category that enables the passenger device to obtain a large initial kinetic energy in a short time through external power driving 3.7 non-continuous rail roller coaster the amusement rides coaster category that, after the passenger device leaves the platform and maintenance area, during the running process, the normal operation of the vehicle body on the track is realized through local movement and rotation of the track 3.10 wheel set travel wheels, side guide wheels, bottom wheels supporting the vehicle body as well as related force-bearing structural parts such as connected wheels and shafts 3.11 single point of failure the failure of a part, structural connection point or electrical component on the amusement rides will cause the entire equipment to fail or seriously endanger the safety of passengers

4 General rules

4.1 The design, manufacture, installation, modification, repair, test and inspection, marks, packaging, transportation and storage of amusement rides coaster category shall meet the relevant regulations of GB 8408 and the relevant requirements of this Standard. 4.2 The common types and main technical parameters of amusement rides coaster category shall be selected according to Table 1.

5 Technical requirements

5.1 Basic requirements 5.1.1 The design documents of amusement rides coaster category shall at least include design instructions, design calculations, operation and maintenance instructions, risk assessment reports, design verification outlines and a full set of design drawings that comply with relevant national standards. 5.1.2 The design of amusement rides coaster category shall meet the requirements of GB/T 15706. 5.1.3 Risk assessment shall be carried out in accordance with GB/T 34371 in the design stage of amusement rides coaster category. 5.1.4 The adult load value of amusement rides coaster category shall not be less than 750N. 5.1.5 The vehicle body needs to be checked for strength and stiffness under normal working conditions at full load. The impact coefficient k1 is selected according to Table 2 based on the maximum speed of roller coaster. 5.1.7 Dynamic calculation shall be carried out in the design of amusement rides coaster category. It shall calculate the speed and acceleration experienced by passengers. The values shall meet requirements. 5.1.11 The design index of steel structural components and their connections shall meet the requirements of "Design Index" in GB 50017. 5.1.12 The structural design of track and support shall meet the requirements of GB 50017.When using wooden structure, it shall also meet the requirements of GB 50005.The construction quality of wooden structure shall meet the requirements of GB 50206. 5.1.13 For roller coaster that the track height is greater than 20m, the track and support shall be calculated separately for maximum wind load combination and seismic load combination. 5.1.17 For the vehicle connector redundant insurance structure, the impact factor is not less than 2, and the safety factor is not less than 2. 5.1.18 The uniform load of the personnel activity area shall be taken as follows. 5.1.19 For amusement rides coaster category, when the steel track of roller coaster adopts round pipe, the track wall thickness shall not be less than 4mm. When the track uses welded pipe, the elongation at break of the material shall be greater than 40%. There shall be no cracking defects in the weld after the track is formed. 5.2.11 For roller coaster and launch coaster that are towed along a slope or vertically upward, when there is a safety risk or the speed of the vehicle is uncontrollable, there shall be a device to prevent the vehicle from going backward. 5.2.12 For the train system that is composed of multi trains, if a non-reverse device is required, a redundant non-reverse device shall be installed. 5.2.13 When using compressed air as the power source of the brake device, the risk of compressed air leakage shall be considered.

6 Inspection, testing and test requirements

6.1 Basic requirements 6.1.1 The manufacturer and installer shall formulate specific inspection plans based on relevant standards, design documents, manufacturing processes and equipment characteristics. The inspection plan shall include inspection, testing and test of machinery and structures, loading systems, electrical control systems, emergency rescue systems, and complete machines. 6.1.2 Each product shall be inspected, detected and tested according to the inspection plan after installation and commissioning. It can only be delivered for use after all inspection items are accepted. 6.2.4 Non-reverse test Load according to design rating. Lift the vehicle (or the first section of the vehicle) to near the highest point of the lifting section, the middle section of the lifting section, and the lower section. Test each anti-reverse method separately. The reverse speed of the vehicle (group) shall meet the design requirements. Repeat the test not less than 3 times. 6.3 Riding system 6.3.1 Interlocking test of safety lever For amusement rides coaster category with safety lever testing, when the safety lever has not reached a safe position, the vehicle shall not leave the platform. 6.3.5 Manual opening test of safety lever According to the test method specified in design, simulate the case that safety lever is in the failure of automatic opening device, the safety lever shall be opened manually. Test each set of safety levers not less than 3 times. 6.3.6 Load test of braided type sliding equipment Hoist 7500N of load to the braided type sliding equipment. Leave it still for 5min. Visually inspect it. The sliding equipment shall not be damaged. 6.5 Emergency rescue system 6.5.1 The emergency rescue inspection shall at least include the rescue devices under various foreseeable working conditions in the plan, the effectiveness and timeliness of rescue measures. 6.5.2 Under full load conditions, respectively trigger emergency stop function or power-off function in lifting section and sliding section. Simulate emergency rescue. All passengers shall be rescued to a safe area within 1h. 6.7.6.3 The test method shall meet the following requirements. 6.7.6.4 The stress value shall meet the following requirements. 6.7.6.5 Safety criterion of stress value.

7 Accompanying documents, marks, packaging, transportation and storage

7.1 Accompanying documents, marks 7.1.1 The following random documents shall be included at least before product delivery. They shall be placed in the control cabinet packaging box or the host packaging box. 7.1.2 Amusement rides coaster category shall be equipped with nameplates in prominent positions. 7.2 Packaging, transportation and storage 7.2.1 The packaging of products and their parts and components of amusement rides coaster category shall meet the relevant regulations of GB/T 191 and GB/T 13384. 7.2.2 In disintegration transportation, the joints of disassembled parts shall have clear corresponding permanent marks and numbers. Wire connectors shall be numbered. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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