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Safety of machinery -- Pressure-sensitive protective devices -- Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
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Safety of machinery -- Pressure-sensitive protective devices -- Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
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Basic data Standard ID | GB/T 17454.2-2017 (GB/T17454.2-2017) | Description (Translated English) | Safety of machinery -- Pressure-sensitive protective devices -- Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars | Sector / Industry | National Standard (Recommended) | Classification of Chinese Standard | J09 | Classification of International Standard | 13.110 | Word Count Estimation | 56,550 | Date of Issue | 2017-05-12 | Date of Implementation | 2017-12-01 | Older Standard (superseded by this standard) | GB/T 17454.2-2008 | Quoted Standard | IEC 60068-2-14; IEC 60068-2-27; IEC 60068-2-78; IEC 60529; IEC 60947-5-1-2003; IEC 61000-4-2; IEC 61000-4-3; IEC 61000-4-4; IEC 61000-4-5; IEC 61000-4-6; IEC 61000-6-2; GB 5226.1-2008; GB/T 7251.1-2013; GB/T 15706-2012; GB/T 16855.1-2008; GB/T 16935.1-200 | Adopted Standard | ISO 1385 6-2-2013, IDT | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | Summary | This standard specifies the general principles and requirements for the design and testing of pressure sensitive and pressure sensitive rods used as safety guards rather than as conventional operating actuators. This standard applies to pressure-sensitive and pressure-sensitive rods with or without external resetting devices for sensing human or human parts exposed to hazards (eg hazards caused by moving parts of the machine). This standard does not apply to: - Determines whether a pressure sensitive or pressure sensitive rod is suitable for a particular safety protection; - Selects the appropriate performance level (PL) for the control system safety related components (SRP/CS), rather than giving the minimum; - determining the size or structure of the sensitive sensitive area or pressure sensitive rods sensitive to sensitive areas associated with any particular application; - a stop device in accordance with GB 5226.1 and only for normal operation of the machine, |
GB/T 17454.2-2017: Safety of machinery -- Pressure-sensitive protective devices -- Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety of machinery - Pressure-sensitive protective devices - Part 2. General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
ICS 13.110
J09
National Standards of People's Republic of China
Replacing GB/T 17454.2-2008
Mechanical safety - Pressure - sensitive protective devices - Part 2.
Design and test of pressure - sensitive edges and pressure - sensitive rods
Part 2. Generalprinciplesfordesignandtestingof
pressure-sensitiveedges andpressure-sensitivebars
(ISO 13856-2..2013, IDT)
2017-05-12 released
2017-12-01 implementation
General Administration of Quality Supervision, Inspection and Quarantine of the People 's Republic of China
China National Standardization Management Committee released
Directory
Preface III
Introduction Ⅴ
1 Scope 1
2 normative reference document 1
3 Terms and definitions 2
4 Design and test requirements 6
4.1 Effective sensitive area 6
4.2 Driving force 8
4.3 Pre-trip 9
4.4 working trip 9
4.5 Super travel 9
4.6 force - the relationship between the trip 9
4.7 Minimum operating speed 11
4.8 Number of actions 12
4.9 Output of sensor 12
4.10 response of the output signal switching device to the driving force
4.11 Reset function 12
4.12 Environmental conditions 13
4.13 Power source changes 14
4.14 Electrical equipment 14
Hydraulic equipment
4.16 Pneumatic equipment 15
4.17 housing 15
Additional cover of the sensor
4.19 into 15
4.20 SRP/CS conforms to the performance level (PL) and category 15 of GB/T 16855.1
4.21 adjustment 16
4.22 sensor fixed and mechanical strength 16
4.23 recovery after deformation 16
4.24 connection 17
Sharp edges, sharp edges and rough surfaces
4.26 Mechanical Features 17
4.27 Suppression and Blocking 17
5 logo 17
6 Selection information and usage information 17
6.1 General requirements 17
6.2 Basic data for correct selection of pressure sensitive and pressure sensitive rods
6.3 Use of information 18
7 Required Verification 20
7.1 General requirements 20
7.2 Sample 20
7.3 Specimen 21
7.4 Phase 1 Test - Safety-related data for correct selection, installation, commissioning, operation and maintenance of pressure-sensitive or pressure-sensitive rods 21
7.5 Test No. 2 - Installation direction of the sensor 21
7.6 The third test --- driving force 23
7.7 The fourth test --- force - travel relationship 28
7.8 The fifth test --- the number of operations 28
7.9 Test No. 6 - Sensor output status and output signal switch
7.10 Test No. 7 - Response of output signal switchgear to drive force, reset and power source status 29
7.11 Item 8 - Environmental conditions 29
7.12 Test No. 9 - Change of power source 31
7.13 Test No. 10 - Electrical, hydraulic and pneumatic equipment
7.14 Item 11 Test - Housing 32
7.15 Test No. 12 - Additional cover of the sensor
7.16 Tier 13 Test - Go to 32
7.17 Test No. 14 - PL 32 conforming to GB/T 16855.1
7.18 Item 15 Test - Adjustment 32
7.19 Test No. 16 --- Sensor fixed and mechanical strength 32
7.20 item 17 test --- recovery after deformation 33
7.21 Item 18 Test - Connection 33
7.22 Item 19 Test - sharp, sharp and rough surfaces
7.23 Test No. 20 - Mechanical Characteristics 33
7.24 Item 21 Test - Suppression and Blocking
7.25 Test No. 22 - logo 33
7.26 Test No. 23 - Selection information and use information 33
Appendix A (normative) Timing of pressure-sensitive/pressure-sensitive rods with and without resetting device Figure 34
Appendix B (informative) Operational speed, force and travel - Explanatory notes and recommendations 38
Appendix C (informative) Guidelines for selection of equipment used by machinery manufacturers/users 40
Appendix D (informative) Design Guide 42
Appendix E (informative) Application Guide 45
Appendix F (informative) Guidelines for commissioning and testing after installation
Appendix G (informative) General considerations for systems that meet the requirements of category 2 of GB/T 16855.1 48
Reference 49
Foreword
GB/T 17454 "mechanical safety pressure-sensitive protection device" is divided into three parts.
- Part 1. Design and test of pressure sensitive and pressure sensitive flooring;
- Part 2. Design and test of pressure - sensitive and pressure - sensitive rods;
Part 3. General principles for the design and testing of pressure sensitive buffers, pressure sensitive boards, pressure sensitive lines and similar devices.
This part is part 2 of GB/T 17454.
This part is drafted in accordance with the rules given in GB/T 1.1-2009.
This part of the replacement GB/T 17454.2-2008 "Mechanical safety pressure-sensitive protection device Part 2. Design of pressure-sensitive and pressure-sensitive rods
And test general ". Compared with GB/T 17454.2-2008, in addition to editorial changes, the main technical changes are as follows.
- a requirement to increase the performance level (PL) of the control system (see 4.20,.2008 edition 4.20);
- a test of the performance level (PL) added to the control system (see 7.17, 7.17 of the.2008 edition).
This part uses the translation method equivalent to ISO 13856-2..2013 "Mechanical safety pressure sensitive protection device Part 2. Pressure-sensitive side and pressure
Mineral Design and Test.
In this part of the normative reference to the international documents have a consistent correspondence between the following documents.
GB/T 2423.3-2006 Environmental testing for electric and electronic products - Part 2. Test methods - Test Cab. constant damp heat test
(IEC 60068-2-78..2001, IDT);
Environmental testing for electric and electronic products - Part 2. Test methods - Test Ea and guidance. shocks - GB/T 2423.5-1995
(IEC 60068-2-27. 1987, IDT);
GB/T 2423.10-2008 Environmental testing for electric and electronic products - Part 2. Test methods - Test Fc. Vibration (sinusoidal)
(IEC 60068-2-6..1995, IDT);
- GB/T 2423.22-2012 Environmental tests - Part 2. Test methods - Test N. Temperature change (IEC 60068-2-14.
2009, IDT);
GB/T 3766-2015 General rules and safety requirements for hydraulic drive systems and their components (ISO 4413..2010,
MOD);
Protection class (IP code) (IEC 60529..2001, IDT); GB/T 4208-2008;
General technical requirements for pneumatic systems (ISO 4414..1998, IDT) GB/T 7932-2003;
Low - voltage switchgear and controlgear - Part 5-1. Control circuit electrical and switching elements - GB/T 14048.5-2008.
Electromechanical control circuit appliances (IEC 60947-5-1..2003, MOD);
Safety parts for safety control systems - Part 2. Confirmation (ISO 13849-2.
2012, IDT);
Electromagnetic compatibility (EMC) - Test and measurement techniques - Electrostatic discharge immunity test (IEC 61000-4-2.
2001, IDT);
GB/T 17626.3-2006 Electromagnetic compatibility test and measurement technology Radio frequency electromagnetic field radiation immunity test
(IEC 61000-4-3..2002, IDT);
GB/T 17626.4-2008 Electromagnetic compatibility test and measurement technology Electrical fast transient burst immunity test
(IEC 61000-4-4..2004, IDT);
GB/T 17626.5-2008 Electromagnetic compatibility test and measurement technology Surge (impact) immunity test (IEC 61000-4-
5..2005, IDT);
GB/T 17626.6-2008 Electromagnetic compatibility test and measurement techniques Radio frequency field sensing conducted disturbance immunity
(IEC 61000-4-6..2006, IDT);
GB/T 17799.2-2003 Electromagnetic compatibility - General standards - Immunity test in industrial environments (IEC 61000-6-2.
1999, IDT).
This part of the National Machinery Safety Standardization Technical Committee (SAC/TC208) proposed and centralized.
This part of the drafting unit. China Testing and Certification Group Co., Ltd., the State Machine Tool Quality Supervision and Inspection Center, in the machine to promote productivity
Center, Nanjing Forestry University Institute of optical and electrical engineering, Nanjing Light Machine Packaging Machinery Co., Ltd., Omron Automation (China) Co., Ltd.,
Fujian Minling Technology Co., Ltd., Siemens (China) Co., Ltd., China Standardization Research Institute.
This part of the main drafters. Xu Jiang, Liu Zhiyong, Li Liyan, Zhao Qinzhi, Wang Xuezhi, Ju Ronghua, Chen Nengyu, Zhang Xiaofei, Luo Guang,
Chu Weizhong, Zhu Bin, Fu Huiqing, Liu Xia, Luo Youqin, Huang Qing.
This part of the previous version of the standard to replace the release of the situation.
--- GB/T 17454.2-2008.
Introduction
The mechanical safety standards are structured as follows.
- Class A standard (basic safety standard), given the basic concepts, design principles and general characteristics applicable to all machinery;
- Class B standard (general safety standard), a safety feature involving a mechanical or a wider range of safety devices.
● Class B1, specific safety features (eg safety distance, surface temperature, noise) standard;
● B2 class, safety devices (such as two-hand control device, interlock device, pressure-sensitive devices, protective devices) standard.
- Class C standards (mechanical product safety standards) that specify a detailed safety requirement for a particular machine or group of machines.
According to GB/T 15706, this part belongs to class B2 standard.
This section relates in particular to the following trade safety-related stakeholders.
--- machine manufacturer;
--- health and safety institutions.
Other stakeholders affected by the level of mechanical safety are.
--- machine use personnel;
--- machine owner;
--- service provider;
- consumers (for machines intended for use by consumers).
All of these stakeholders are likely to participate in the drafting of this section.
In addition, this part is intended for the standardization of institutions for the drafting of Class C standards.
The requirements specified in this section may be supplemented or modified by Category C standards.
For machines that are designed and manufactured in accordance with Category C standards within the scope of Class C standards, the requirements in Class C standards are preferred.
Many different methods can achieve mechanical safety protection (see GB/T 15076-2012,3.21). These methods include by setting
Physical barrier Prevents access to hazardous areas (eg GB/T 18831 interlocking guards, or GB/T 8196
Fixed protective devices), protective devices (for example. GB/T 19436.1 in line with the protection of electrical equipment, or in line with this part of the pressure-sensitive protective equipment
Set).
Designers of Class C standards and designers of machinery/equipment are considered to be considered when considering the required level of safety through the best route
Use and risk assessment (see GB/T 15076).
The solution required is probably to consider several of these methods, so before deciding which security guards are to be selected,
It is advisable for the suppliers and users of the machinery/equipment to carefully examine the risks and limitations.
Pressure-sensitive and pressure-sensitive rods are "mechanical drive trip device" safety devices. GB/T 15706-2012, 6.3.1 and 6.3.2 are given
The general requirements for such safety guards (and other safety devices).
Pressure-sensitive and pressure-sensitive rods are widely used in extreme loads, electrical, physical and chemical environments. They pass through the interface
And the machine controller connected to ensure that once the pressure-sensitive device is driven, the machine back to a safe state.
This part is limited to the design of pressure sensitive edges and pressure sensitive rods. In this way, the machine manufacturer's risk assessment and/or related Class C criteria (if any)
Indicating that applicable, can be used pressure-sensitive and pressure-sensitive rods.
The pressure-sensitive and pressure-sensitive rods can be mounted on machine fixed or moving parts and can also be installed in the machine to prevent other parts of the machine into or squeeze
Pressure on the obstacle. The design, selection, installation and/or connection of the pressure sensitive side and the pressure sensitive rod to the machine control system makes it possible to apply to the human body or person
The force/pressure of the body part does not exceed a certain limit.
There are many similarities between pressure sensitive edges, pressure sensitive rods, pressure sensitive buffers and similar devices. Table 1 summarizes the two types of pressure covered by this section
Sensitive devices and pressure sensitive buffers (covered by GB/T 17454.3, and gives their application guidelines).
Table 1 Typical characteristics of pressure-sensitive edges, pressure-sensitive rods and pressure-sensitive buffers
Cross section
Pressure - sensitive side pressure - sensitive bar pressure - sensitive buffer
Rules Rules Rules/irregularities
Length/width ratio > 1 any ratio any ratio
Effective localized deformation of the active region and local motion and/or overall movement
Sensing object
Finger finger -
Hand hand
Arm arm arm
Legs and legs
Head and head
Trunk torso trunk
Mechanical safety - Pressure - sensitive protective devices - Part 2.
Design and test of pressure - sensitive edges and pressure - sensitive rods
1 Scope
This part of GB/T 17454 specifies the use of pressure-sensitive and pressure-sensitive rods as safety guards rather than as conventional operating actuators
The general principles and requirements of design and testing.
This section applies to with or without external resetting means for sensing exposure to hazards (eg hazards caused by machine moving parts)
Human or human parts of the pressure-sensitive side and pressure-sensitive rods.
This section does not apply to.
- determine whether the pressure sensitive edge or pressure sensitive rod is suitable for specific safety protection;
- select the appropriate performance level (PL) for the control system safety related components (SRP/CS) instead of giving the minimum value;
- determining the size or structure of sensitive sensitive areas or pressure sensitive rods associated with any particular application;
A stop device that complies with GB 5226.1 and is only used for normal operation of the machine, including a device for emergency shutdown of the machine.
This section gives the information required to be provided by the manufacturer in order to assist in the selection of suitable pressure sensitive and pressure sensitive rods and to apply them correctly.
In the elderly, people with disabilities or children easy to access the use of pressure-sensitive side and pressure-sensitive rods, need to consider additional requirements.
2 normative reference documents
The following documents are indispensable for the application of this document. For dated references, only the dated edition applies to this article
Pieces. For undated references, the latest edition (including all modifications) applies to this document.
GB 5226.1-2008 Mechanical electrical safety - Electrical equipment - Part 1. General technical conditions (IEC 60204-1..2005,
IDT)
GB/T 7251.1-2013 Low voltage switchgear and controlgear - Part 1. General (IEC 61439-1..2011, IDT)
GB/T 15706-2012 General principles of mechanical safety design Risk assessment and risk reduction (ISO 12100..2010, IDT)
GB/T 16855.1-2008 Mechanical safety control systems - Safety components - Part 1. Design general principles (ISO 13849-1.
2006, IDT)
GB/T 16935.1-2008 Insulation coordination of equipment in low voltage systems - Part 1. Principles, requirements and tests (IEC 60664-1.
2007, IDT)
ISO 4413 General rules and safety requirements for hydraulic drive systems and their components (Hydraulicfluidpower-General
rulesandsafetyrequirementsforsystemsandtheircomponents)
General rules and safety requirements for ISO 4414 pneumatic system systems and their components (Pneumaticfluidpower-General
rulesandsafetyrequirementsforsystemsandtheircomponents)
ISO 13849-2 Mechanical safety control systems - Safety components - Part 2. Safety (Safetyofmachinery-Safety-
relatedpartsofcontrolsystems-Part 2. Validation)
IEC 60068-2-6 Environmental tests - Part 2-6. Test method test Fc. Vibration (sinusoidal) [Environmental
testing-Part 2-6. Tests-TestFc. Vibration (sinusoidal)]
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