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GB/T 15969.6-2015 English PDF

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GB/T 15969.6-2015: Programmable controllers -- Part 6: Functional safety
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Basic data

Standard ID GB/T 15969.6-2015 (GB/T15969.6-2015)
Description (Translated English) Programmable controllers -- Part 6: Functional safety
Sector / Industry National Standard (Recommended)
Classification of Chinese Standard N18
Classification of International Standard 25.040.40; 35.240.50
Word Count Estimation 76,751
Date of Issue 2015-12-10
Date of Implementation 2016-07-01
Quoted Standard GB 14048.5-2008; GB/T 15969.1-2007; GB/T 15969.2-2008; GB/T 15969.4-2007; GB/T 17626.3-2006; GB/T 17626.5-2008; ISO/IEC Guide 51-1999; IEC Guide 104-2010; IEC/TS 61000-1-2-2008; IEC 61000-4-2-2008; GB/T 17626.2-2006; IEC 61000-4-4-2012; IEC 61000-4-6-2008; IEC 61000-4-8-2009; IEC 61326-3-1-2008; IEC 61326-3-2-2008; IEC 61508-1-2010; GB/T 20438.1-2006; IEC 61508-2-2010; GB/T 20438.2-2006; IEC 61508-3-2010; GB/T 20438.3-2006; IEC 61508-6-2010; GB/T 20438.6-2006; IEC 61784-3-2010; IEC 62443; EN 50205-2002
Adopted Standard IEC 61131-6-2012, IDT
Regulation (derived from) National Standard Announcement 2015 No.38
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This standard specifies requirements for programmable logic controller (PLC) and their associated peripherals, its purpose is logical subsystems for electrical/electronic/programmable electronic (E/E/PE) safety-related systems.

GB/T 15969.6-2015: Programmable controllers -- Part 6: Functional safety

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(Programmable controllers - Part 6. Functional safety) ICS 25.040.40.35.240.50 N18 National Standards of People's Republic of China Programmable controllers - Part 6. Functional safety Programmablecontrolers-Part 6. Functionalsafety (IEC 61131-6.2012, IDT) Issued on. 2015-12-10 2016-07-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Table of Contents

Introduction Ⅲ Introduction Ⅳ 1 Scope 1 2 Normative references 2 3 Terms and definitions 3 4 Compliance with this section 14 5 FS-PLC Safety Lifecycle 14 5.1 Overview 14 5.2 FS-PLC SIL functional safety competency requirements 16 5.3 Quality Management System 17 5.4 FS-PLC Safety lifecycle management 17 6 FS-PLC design requirements specification 21 6.1 Introduction 21 6.2 Design Requirements Specification Content 21 6.3 target failure rate 22 7 FS-PLC design, development and validation plan 24 7.1 Overview 24 Segmentation 24 7.2 Requirements 8 FS-PLC architecture 24 8.1 Overview 24 8.2 architecture and subsystems 25 25 8.3 Data Communications 9 HW design, development and validation planning 25 9.1 General Requirements HW 25 9.2 HW functional safety requirements specification 25 9.3 HW safety validation planning 25 9.4 HW design and development 25 9.5 HW, SW and FS-PLC embedded integrated 39 Operation and maintenance procedures 9.6 HW 40 9.7 HW safety confirmation 41 9.8 HW verification 41 10 FS-PLCSW Design and Development 42 10.1 Overview 42 42 10.2 Requirements 10.3 Classification engineering tool 43 10.4 SW safety validation planning 43 11 FS-PLC Safety Confirmation 43 12 FS-PLC type test 44 12.1 Overview 44 44 12.2 Type Test Requirements 12.3 climatic test requirements 46 12.4 Mechanical test requirements 46 12.5 EMC test requirements 46 13 FS-PLC verified 49 49 13.1 Verification Program 13.2 fault insertion testing requirements 50 13.3 Eligible and 51 factory 14 51 Functional Safety Assessment 14.1 Objective 51 14.2 Assessment Requirements 51 14.3 FS-PLC evaluation information 53 14.4 Independence 53 15 FS-PLC for operation, maintenance and modification procedures 54 15.1 Objective 54 15.2 FS-PLC modify 54 16 FS-PLC manufacturers to provide information to the user 55 16.1 Overview 55 Comply with section 16.2 of this information 55 16.3 file type and content of information 55 16.4 directory information and/or data table 55 16.5 Safety Manual 55 Appendix A (informative) Reliability Calculation 57 Annex B (informative) Typical FS-PLC architecture 58 Appendix C (Informative Appendix) FS-PLC energized Tripping 63 Annex D (informative) failure rate available databases 64 Annex E (informative) Multichannel FS-PLC CCP because estimation method failure rate of 66 References 68

Foreword

GB/T 15969 "Programmable Controller" contains the following sections. --- Part 1. General information; --- Part 2. Equipment requirements and tests; --- Part 3. Programming languages; --- Part 4. user guidelines; --- Part 5. Communications; --- Part 6. Functional safety; --- Part 7. Fuzzy control programming; --- Part 8. Programming language application and implementation guidance. This section GB/T 15969 Part 6. This section drafted in accordance with the rules of GB/T 1.1-2009 and GB/T 20000.2-2009 given. This section uses the translation method is equivalent to using IEC 61131-6.2012 "Programmable controllers - Part 6. Functional safety." For ease of use, this section made the following editorial changes. --- Remove the preface international standards, according to GB/T 1.1-2009 re-write the foreword to this section; --- Body, who appears "IEC 61131-6" were changed to place this section; --- Within the full range of punctuation column items to regulate; --- In order to keep with the IEC 61131-6.2012 conformance, body, reservations are not dated references. Consistency correspondence between this part of international documents and normative references of our files are as follows. --- GB/T 17626.2-2006 Electromagnetic compatibility - Testing and measurement techniques - Electrostatic discharge immunity test (IEC 61000-4-2. 2001, IDT) Functional safety - Part 1 --- GB/T 20438.1-2006 electrical/electronic/programmable electronic safety-related systems. generally Seek (IEC 61508-1.1998, IDT) --- Functional safety GB/T 20438.2-2006 electrical/electronic/programmable electronic safety-related systems - Part 2. Electrical / Requirements for electronic/programmable electronic safety-related systems (IEC 61508-2.2000, IDT) Functional safety --- GB/T 20438.3-2006 electrical/electronic/programmable electronic safety-related systems - Part 3. Software To Seek (IEC 61508-3.1998, IDT) --- Functional safety GB/T 20438.6-2006 electrical/electronic/programmable electronic safety-related systems - Part 6. GB/T 20438.2 and GB/T 20438.3 application guide (IEC 61508-6.2000, IDT) Please note that some of the content of this document may involve patents. Release mechanism of the present document does not assume responsibility for the identification of these patents. This part is proposed by China Machinery Industry Federation. This part of the country's industrial process control and automation Standardization Technical Committee (SAC/TC124) centralized measurement. This section is drafted. Machinery Industrial Instrumentation Technology and Economy Institute, Beijing Institute of Machinery Industry Automation, Zhejiang University, Zhejiang Control Technology Group Co., Ltd., when Beijing and advantage systems engineering Co., Rockwell Automation (China) Co., Ltd., Beijing State Power Zhishen Control Technology Co., Ltd., China Academy of Railway Sciences, Chongqing Sichuan Instrument Automation Co., Ltd., Jiang Su Tianfu products and services have Limited Beijing Branch, the CAS Shenyang Institute of Automation, Shanghai Automation Instrumentation Co., Ltd. and Southwest University. The main drafters of this section. Wang Chunxi, high mirror Mei, Wang Shuo, Sun Jie Xiang, Shi Xueling, Xiongwen Ze, Roan, Zhouyou Zheng, FENG Dong-qin, Tianyu Cong, Zhang Ping, Hua Rong, XU Ai-dong, Chen Xuejun, Zhao Yong, Wei-hua package, Qiu Kun, Liu Feng.

Introduction

This section GB/T 15969 Part 6, should be combined with the rest for the programmable logic controller and related peripheral devices read. Function as a safety programmable logic controller (FS-PLC) product standards, this section may be considered covered by the programmable controller And related peripheral devices. If you can not meet the requirements of Part 4 of this chapter, you can not declare compliance with GB/T Part of 615,969. GB/T 15969 Part 1 defines a generic term. More specific terms are defined in each section. For the IEC 61508-1.2010, consistent with 1.1, this section contains the IEC 61508-1, IEC 61508-2 and IEC 61508-3 With programmable controllers and their associated peripherals product-specific requirements related to. IEC 61508 is based on the structure of this part of the principle. However, because some aspects are not directly linked, and therefore require different treatments. To some extent, this is due to the need to deal with hardware, software, firmware, etc. in a separate document. As part of the framework of the IEC 61508-1.2010 Fig. 2, there is renumbered as 1, and it has been adjusted to show FS-PLC for how the overall E/E/PE safety-related system security lifecycle. Although Figure 1 includes a sensor block 10, the logical sub And the final element of the system (e.g., actuators), but from the perspective of IEC 61508-1, herein incorporated by reference to FIG. 3 projecting FS-PLC. Likewise, from the perspective of this section, the implementation phase 1 block 10 only reflects the logic subsystem. Note 1. For clarity, function and safety verification, security management functions and activities related to the functional safety assessment is not shown in the drawings, but these are the overall The, E/E/PE system and the various stages of the life cycle of software security. Within the stage represented by block 11 is not in the scope of this standard. Note 2. Note 3. IEC 61508-2 and IEC 61508-3 relates to block 10 (to achieve), but also relates to the relevant part of block 13, block 14 and programmable electronic box 15 Aspects (hardware and software). Note 4. See IEC 61508-1 Table 1 describes the objectives and scope of the various stages of each block represents. Note 5. The overall operation, maintenance, repair modifications, modifications and decommissioning or disposal of the technical requirements needed to be defined as E/E/PE safety-related systems and components and metadata Piece Supply section supplied. Each stage 1 overall E/E/PE safety-related systems security lifecycle FS-PLC This section includes the range of FS-PLC Safety lifecycle management, functional safety requirements allocation and development plans, with a focus on the whole The implementation phase of the safety lifecycle (block 10). This section assumes FS-PLC as a logic subsystem overall E/E/PE system. FIGS. 1 (block 10) comprising. --- Assign various security features FS-PLC to the FS-PLC hardware, software or firmware, or any combination to go; --- FS-PLC hardware structure; --- FS-PLC level verification and validation; --- FS-PLC modification requirements; --- Operation and maintenance information FS-PLC used by the user; --- FS-PLC manufacturers to provide information to the user. Programmable controllers - Part 6. Functional safety

1 Scope

This section GB/T 15969 requirements for GB/T 15969.1 defined programmable logic controller (PLC) and their associated peripherals Equipment requirements, and its purpose is logical subsystems for electrical/electronic/programmable electronic (E/E/PE) safety-related systems. Subject to this section Programmable logic controller and related peripheral equipment requirements considered to be suitable for E/E/PE safety-related systems, known as functional safety can Programmable logic controller (FS-PLC). FS-PLC typically hardware (HW)/software (SW) subsystem. FS-PLC may also contain software Components, such as pre-defined function blocks. E/E/PE safety-related systems typically comprise sensors, actuators, software, and logical subsystems. This part of the IEC 61508 standard to Product-specific implementation requirements, compliance with this section to conform to IEC 61508 with all applicable requirements for the FS-PLC. IEC 61508 standard Registration system is standard, and is divided into Part principles IEC 61508 standard applications in the FS-PLC provides a product-specific requirements. When used as part of the FS-PLC E/E/PE safety-related systems, this section only deals FS-PLC functional safety and security Ends Integrity requirements. Function of the final application functional safety requirements overall E/E/PE safety-related systems and E/E/PE safety-related systems Within the scope of the definition of security requirements are not contained in this section, but they are entered in this section. For application-specific information, the reader can refer to it His standards, such as GB/T 21109 standard, GB 28526 and GB/T 16855 standard. This section does not include the FS-PLC universal security requirements, such as electric shock and fire hazard and GB/T 15969.2 specified in the relevant requirements. This section applies to Safety Integrity Level (SIL) is not higher than SIL3 capability of FS-PLC. The purpose of this section is. a) Establishment and description FS-PLC safety lifecycle components, and IEC 61508-1 ~ IEC 61508-3 General Safety and Health identified Consistent with the life cycle; b) the establishment and description FS-PLC hardware and software on E/E/PE safety-related systems functional safety and safety integrity requirements Claim; c) the establishment of the FS-PLC evaluation methods, according to this section the following parameters/criteria. 1) FS-PLC can be achieved Safety Integrity Level (SIL) statement; 2) probability of failure on demand (PFD) value; 3) the average frequency of dangerous failure per hour (PFH) values; 4) Safe Failure Fraction (SFF) value; 5) Hardware Fault Tolerance (HFT) value; 6) Diagnostic coverage (DC) value; 7) Verify that the specified FS-PLC manufacturer's safety lifecycle process in place; 8) define the security status; 9) for the prevention and control of systematic failures of measures and technologies; 10) For each failure mode in this part of the process, the functional behavior of state failure. d) establish definitions and identifies the selection and application FS-PLC and related peripheral devices of the main characteristics related. This part is mainly used for FS-PLC manufacturer. User requirements document, this section also contains a key role in FS-PLC users. Some FS-PLC user guide visible GB/T 15969.4.