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GB 30527-2014 English PDF

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GB 30527-2014: The norm of energy consumption per unit product of polyvinyl chloride resin
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Basic data

Standard ID GB 30527-2014 (GB30527-2014)
Description (Translated English) The norm of energy consumption per unit product of polyvinyl chloride resin
Sector / Industry National Standard
Classification of Chinese Standard F01
Classification of International Standard 27.010
Word Count Estimation 9,967
Date of Issue 4/28/2014
Date of Implementation 1/1/2015
Quoted Standard GB/T 2589; GB/T 5761; GB/T 12497; GB/T 12723; GB/T 13462; GB/T 13466; GB 15592; GB 17167
Regulation (derived from) National Standards Bulletin No. 8, 2014
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Standard specifies the PVC resin unit product energy consumption (the energy) technical requirements limit, the scope of statistics and computational methods, and energy management measures. This Standard applies to PVC resin production enterprise en

GB 30527-2014: The norm of energy consumption per unit product of polyvinyl chloride resin

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The norm of energy consumption per unit product of polyvinyl chloride resin ICS 27.010 F01 National Standards of People's Republic of China PVC resin consumption per unit product energy Issued on. 2014-04-28 2015-01-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Foreword

The standard 4.1 and 4.2 are mandatory, the rest are recommended. This standard was drafted in accordance with GB/T 1.1-2009 given rules. This standard by the National Development and Reform Commission Resource Conservation and Environmental Protection, the Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department proposed. This standard by the National Standardization Technical Committee for Energy and Management (SAC/TC20) China Petroleum and Chemical Industry Association, Centralized. This standard was drafted. China Petroleum and Chemical Industry Association, China Chlor-Alkali Industry Association, Tianjin Bohai Chemical Co., Ltd. of days, days Tianjin Dagu Chemical Co., Ltd., Beijing Eastern Petrochemical Co., Ltd. Chemical Plant, Hebei Shenghua Chemical Co., Ltd., Xinjiang Tianye (Group) Ltd., Xinjiang Zhongtai Chemical Co., Ltd., Shanghai Chlor-Alkali Chemical Co., Ltd., Yibin Tianyuan Group Co., Ltd., Shenyang And Chemical Corporation. The main drafters of this standard. Yang Jianrong, Huang Huajun, the town of Wei, Zhang Xin, Yi, change, Zhu Jianping, Li Yongliang, Sun Weishan, Zhang Lei, Zhou Junhua, Wu Gang, Liang Bin, Chen Hong, Chen Jiang, Tangbi Yong, Wu Bin, SHAN Bao Fan, Wang Huichang. PVC resin consumption per unit product energy

1 Scope

This standard specifies the PVC resin unit product energy consumption (energy for short) technical requirements limit, the scope of statistics and calculation methods, And energy management measures. This standard applies to the calculation of PVC resin production enterprise energy consumption, assessment and control of new energy projects.

2 Normative references

The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document. GB/T 2589 General Principles of comprehensive energy consumption calculation GB/T 5761 suspension general purpose PVC resin GB/T 12497 three-phase asynchronous motor economy GB/T 12723 energy consumption per unit of product preparation General GB/T 13462 Power Transformer Economic Operation GB/T 13466 AC driven fan (pump, air compressor) General economic operation GB 15592 PVC paste resin GB 17167 energy use per unit of energy measuring instruments and General Manager

3 Terms and Definitions

GB/T 12723 and defined by the following terms and definitions apply to this document. 3.1 PVC resin polyvinylchlorideresin; PVC By the polymerization of vinyl chloride monomer from a thermoplastic polymer. NOTE. Universal and paste with polyvinyl chloride resin. Universal polyvinyl chloride resin refers to a suspension polymerization and bulk polymerization of vinyl chloride monomer is polymerized into poly Vinyl chloride resin. Paste with PVC resin refers to the emulsion and micro-suspension polymerization of vinyl chloride monomer to polyvinyl chloride resin. 3.2 Calcium carbide process PVC resin carbide-basedPVC Calcium carbide as raw material acetylene, acetylene and hydrogen chloride as raw materials to produce vinyl chloride, polyvinyl chloride resin synthesized by polymerization. 3.3 Ethylene PVC resin ethylene-basedPVC Ethylene, chlorine and other raw materials for the production of vinyl chloride, polyvinyl chloride resin synthesized by polymerization. 3.4 Monomer of PVC resin monomer-basedPVC Vinyl chloride monomer as a raw material, polyvinyl chloride resin synthesized by polymerization. 3.5 Joint polyvinyl chloride resin combinationmethodPVC Dichloroethane, calcium carbide as raw material, polyvinyl chloride resin synthesized by polymerization. 3.6 PVC resin product integrated energy thecomprehensiveenergyconsumptionofproductpolyvinylchlorideresin During the reporting period, the border area of PVC resin production for a variety of total energy consumption in the production of actual consumption. Note. The total energy consumption refers to a variety of energy consumption and loss of production system, auxiliary production system and auxiliary production systems and does not include infrastructure, technological transformation And other projects consumption, production and recycling area bounded outwardly amount of energy output. 3.7 Comprehensive energy consumption per unit of product PVC resin comprehensiveenergyconsumptionperunitproductofpolyvinyl chlorideresin Comprehensive energy consumption per unit of production of polyvinyl chloride resin represented, including the comprehensive energy consumption of unit and the polymerized units of vinyl chloride. 3.8 Polyvinyl chloride resin unit comprehensive energy consumption per unit of product comprehensiveenergyconsumptionofperunit productofvinylchlorideunitofpolyvinylchlorideresin Vinyl chloride unit comprehensive energy consumption per unit of production of vinyl chloride represented, not including aggregation, comprehensive energy consumption and drying unit. 3.9 PVC resin polymerization unit comprehensive energy consumption per unit of product comprehensiveenergyconsumptionofperunitproduct ofpolymerizationunitofpolyvinylchlorideresin PVC resin polymerization unit comprehensive energy consumption per unit of production represented, not including the comprehensive energy consumption of vinyl chloride units. 4. Technical Requirements 4.1 PVC resin unit product energy consumption limits Existing PVC resin production enterprises unit energy consumption limit values shall conform to Table 1. Table 1 PVC resin unit product energy consumption limits A product name and production methods General-purpose PVC resin unit Comprehensive energy consumption of products/(kgce/t) Paste-use PVC resin unit Comprehensive energy consumption of products/(kgce/t) Calcium carbide process PVC resin ≤285 ≤500 Ethylene PVC resin ≤640 ≤1150 Monomer of PVC resin ≤230 ≤435 a joint law enforcement in accordance with ethylene index. 4.2 PVC resin unit product energy consumption value access New and renovation and expansion of PVC resin production enterprises access unit energy consumption values should be in accordance with Table 2. Table 2 PVC resin unit product energy consumption value access Product name and production methods General-purpose PVC resin unit Comprehensive energy consumption of products/(kgce/t) Paste-use PVC resin unit Comprehensive energy consumption of products/(kgce/t) Calcium carbide process PVC resin ≤193 ≤450 Ethylene PVC resin ≤620 ≤950 Monomer of PVC resin ≤175 ≤385 4.3 PVC resin unit product energy consumption advanced value PVC resin production enterprises advanced unit product energy consumption values should be consistent with the requirements in Table 3. Table 3 PVC resin unit product energy consumption advanced value Product name and production methods General-purpose PVC resin unit Comprehensive energy consumption of products/(kgce/t) Paste-use PVC resin unit Comprehensive energy consumption of products/(kgce/t) Calcium carbide process PVC resin ≤193 ≤450 Ethylene PVC resin ≤620 ≤950 Monomer of PVC resin ≤175 ≤385

5 statistical coverage and calculation methods

5.1 statistical range 5.1.1 various PVC resin production process, the production system statistics range. a) calcium carbide process PVC resin production systems ranging from calcium carbide, chlorine and hydrogen gas and other raw materials into the process began to PVC tree Fat product storage metering step so far about the composition of the complete process and equipment. b) ethylene PVC resin production system ranging from ethylene, chlorine and other raw materials into the process began to polyvinyl chloride resin Metering storage products related to step up consisting of a complete process and equipment. c) a monomer of PVC resin production system ranging from raw materials such as vinyl chloride into the process begin to count the finished polyvinyl chloride resin The amount of storage-related step up consisting of a complete process and equipment. d) joint of PVC resin comprises from dichloroethane, calcium carbide and other raw materials into the process begin to count the finished polyvinyl chloride resin The amount of storage-related step up consisting of a complete process and equipment. 5.1.2 PVC resin auxiliary production systems for the production process of the system configuration process units, facilities and equipment, including power, Power machine repair, water, gas, steam, heating, refrigeration, instrumentation and plant material grounds, and safety, environmental protection devices. 5.1.3 Subsidiary PVC resin production system for the production system specially configured production control system (factory) and the plant area for the production of service Departments and units, including office, operating room, lounge, dressing room, baths, central control analysis, product testing, equipment maintenance. 5.1.4 PVC resin production precinct by the production system, auxiliary production system and ancillary facilities production system consists of three parts. 5.1.5 PVC resin production system should include the energy consumption of PVC resin production of primary energy actually consumed border area Amount and the amount of secondary energy. Energy working fluid (such as water, oxygen, nitrogen, compressed air, etc.), whether purchased or homegrown statistics should not be able to The source consumption. 5.1.6 are not included in the production of PVC resin production boundary zone business support systems, production systems subsidiary shall consume energy consumption ratio Example apportioned into PVC resin and other production systems. 5.1.7 PVC resin production and recycling of waste heat generated by the district boundary, residual energy and chemical reaction heat, should not be included in the energy consumption. Outside the precinct means for recycling, it should be sent by the actual energy consumption is deducted from this precinct. 5.1.8 various energy should be GB/T 2589 translated into a uniform unit of measurement tons of standard coal. Calorific value of energy to various companies during the reporting period Calorific value measured in the subject. Found no conditions, refer to Appendix A in a variety of standard coal energy off reference coefficients. 5.1.9 energy consumption statistics, accounting should include the various production processes and systems should neither repeat, it should not be undercounted. 5.2 Calculation Method Universal polyvinyl chloride resins, polyvinyl chloride resins used to calculate paste comprehensive energy consumption per unit of product 5.2.1 shall be specified in Table 1 of the production side Method of accounting. 5.2.2 Universal polyvinyl chloride resins, polyvinyl chloride resins used to calculate paste the comprehensive energy consumption per unit of product. 5.2.2.1 Universal polyvinyl chloride resin, paste PVC resin with the type of comprehensive energy consumption per unit of product shall formula (1) or (2) Calculated. Ezh = Elx × P Ejh (1) Ezh = E'lx × P Ejh (2) Where. Ezh --- general-purpose PVC resin during the reporting period, the overall energy consumption by type of paste PVC resin per unit of product, in kilograms standard Per ton of coal (kgce/t); Elx --- vinyl chloride unit comprehensive energy consumption per unit of product calcium carbide process during the reporting period, in kilograms per tonne of coal equivalent (kgce/t); E'lx --- During the reporting period the overall energy consumption per unit of product ethylene vinyl chloride units, in kilograms per tonne of coal equivalent (kgce/t); During the reporting period the number of vinyl chloride P --- Universal polyvinyl chloride resin, polyvinyl chloride resin paste with actual consumption per unit of product, single Bit tonnes per tonne (t/t); During the reporting period the overall energy consumption Ejh --- Universal polyvinyl chloride resin, polyvinyl chloride resin paste with polymerized units per unit of product, in units Kg of standard coal per ton (kgce/t). 5.2.2.2 general purpose PVC resin monomer, polyvinyl chloride resin paste with the comprehensive energy consumption per unit of product shall formula (3) Calculated. Ezh = Ejh (3) 5.2.3 Calculation of vinyl chloride by calcium carbide unit comprehensive energy consumption of unit product. (4) Calculation of vinyl chloride by calcium carbide unit comprehensive energy consumption per unit of product shall formula. Elx = [Σ i = 1 (Esc × Ki) Σ i = 1 (Efz × Ki) -Σ i = 1 (Ehs × Ki)]/Plx (4) Where. During the reporting period esc --- vinyl chloride by calcium carbide unit production systems (including broken calcium carbide, acetylene preparation, carbide slurry pressure filtration, hydrogen chloride together Cheng, synthesis of vinyl chloride, vinyl chloride distillation, recycling hydrochloric acid desorption processes) of various energy consuming physical volume, tonnes (t) Or kilowatt (kW · h) or cubic meters (m3); Various energy during the reporting period physical volume efz --- vinyl chloride by calcium carbide production unit auxiliary systems, subsidiary production system consumption units Tons (t) or kilowatt (kW · h) or cubic meters (m3); A certain amount of physical energy for the outer precincts reporting period ehs --- vinyl chloride by calcium carbide production unit system recovery means the use of the unit is Tons (t) or kilowatt (kW · h) or cubic meters (m3); Ki --- off some energy standard coal coefficient, in units of kilograms of standard coal per kWh [kgce/(kW · h)] or kilograms of standard coal per ton (Kgce/t) or kilograms of standard coal per cubic meter (kgce/m3); i --- type of energy; n --- Total energy types; Production of vinyl chloride by calcium carbide Plx --- qualified products during the reporting period, tonnes (t). 5.2.4 ethylene chloride calculating unit comprehensive energy consumption of unit product. (5) Calculation of ethylene vinyl chloride unit comprehensive energy consumption per unit of product shall formula. E'lx = [Σ i = 1 (E'sc × Ki) Σ i = 1 (E'fz × Ki) -Σ i = 1 (E'hs × Ki)]/P'lx (5) Where. e'sc --- reporting period ethylene vinyl chloride unit production systems (direct chlorination, oxychlorination of ethylene, ethylene dichloride distillation, cracking dichloroethane Solution, the rectification, hydrogen chloride recycling, incineration residue) into a variety of physical volume of energy consumption, tonnes (t) or kilowatts When (kW · h) or cubic meters (m3); e'fz --- reporting period ethylene vinyl chloride production unit auxiliary systems, subsidiary production system into a variety of physical volume of energy consumption, single Bit tonnes (t) or kilowatt (kW · h) or cubic meters (m3); A certain amount of physical energy for the outer precincts reporting period e'hs --- ethylene vinyl chloride production unit system recovery means the use of the unit is Tons (t) or kilowatt (kW · h) or cubic meters (m3); Yield ethylene chloride P'lx --- qualified products during the reporting period, tonnes (t). 5.2.5 Universal polyvinyl chloride resin, a calculation unit comprehensive energy consumption per unit of product by type of paste PVC resin polymerization. Universal polyvinyl chloride resin, polyvinyl chloride resin paste with a polymerization unit comprehensive energy consumption per unit of product shall formula (6) calculations. Ejh = [Σ i = 1 (E "sc × Ki) Σ i = 1 (E "fz × Ki) -Σ i = 1 (E "hs × Ki)]/Pjx (6) Where. e "sc --- During the reporting period the polymerization unit production systems (including polymeric, centrifugation, drying, monomer recovery, product packaging and other processes) into each Kinds of physical volume of energy consumption, tonnes (t) or kilowatt (kW · h) or cubic meters (m3); e "fz --- polymerized units, auxiliary production systems during the reporting period, the subsidiary production system into a variety of physical volume of energy consumption, tonnes (t) Or kilowatt (kW · h) or cubic meters (m3); A certain amount of physical energy e "outside hs --- precinct reporting period for the polymerization unit production system recovery apparatus utilized, tonnes (t) or Kilowatt-hour (kW · h) or cubic meters (m3); During the reporting period Pjx --- Universal PVC resin, PVC paste resin production of qualified products, the quality of execution, respectively The provisions of GB/T 5761 and GB 15592, in units of tonnes (t).

6 and energy management measures

6.1 basic management of energy-saving 6.1.1 The enterprise should review the comprehensive energy consumption of PVC monomer, comprehensive energy consumption per unit of product assessment, establishment of energy accountability. 6.1.2 Enterprises should be required to establish energy consumption statistics system, the establishment of the energy consumption test data, energy calculation and assessment of the results of paper files, and text Member for controlled management. 6.1.3 The energy business should be equipped with measuring instruments according to the requirements of GB 17167 and the establishment of energy measurement management system. 6.2 Energy Saving Technology Management 6.2.1 Economic Operation Enterprises should make the production of generic equipment to achieve economic operation status of the motor of economic operation and management shall comply with GB/T 12497; and Economic operation and management fans, pumps and air compressors shall comply with GB/T 13466; the economic operation of power transformers management Shall comply with GB/T 13462 of. A variety of network maintenance and management should be strengthened. The use of large polymerization tank reactor, the reaction off-gas recovery unit Home, distributed control systems (DCS) and cleaner production and other energy-saving measures. 6.2.2 energy-consuming equipment Enterprises should improve the energy efficiency of the motor system common equipment with energy efficient equipment upgrades out of high energy-consuming equipment. Substation and distribution should be used Low pressure centralized compensation method, the use of compensation capacitors to improve power factor. 6.2.3 Lighting System Enterprises should improve the energy efficiency of lighting systems, electric light and ballast should be used to achieve the energy efficiency of the relevant energy efficiency standards for products and services.

Appendix A

(Informative) A variety of standard coal energy conversion coefficient table reference Various energy conversion coal reference coefficients in Table A.1. Table A.1 various energy conversion of standard coal reference coefficients The average calorific energy name off of standard coal coefficient Coal 20908kJ/kg (5000kcal/kg) 0.7143kgce/kg Coal washing 26344kJ/kg (6300kcal/kg) 0.9000kgce/kg Other coal washing a) washing coal 8363kJ/kg (2000kcal/kg) 0.2857kgce/kg b) Slime 8363kJ/kg ~ 12545kJ/kg (2000kcal/kg ~ 3000kcal/kg) 0.2857kgce/kg ~ 0.4286kgce/kg Coke 28435kJ/kg (6800kcal/kg) 0.9714kgce/kg Residue 41816kJ/kg (10000kcal/kg) 1.4286kgce/kg Water 28.43MJ/t (6800kcal/t) 0.9714kgce/t Steam (low pressure) 3763.44MJ/t (9 × 105kcal/t) 0.1286kgce/kg Gas oil 38931kJ/m3 (9310kcal/m3) 1.3300kgce/m3 Gas Field 35544kJ/m3 (8500kcal/m3) 1.2143kgce/m3 Coal mine gas 14636kJ/m3 ~ 16726kJ/m3 (3500kcal/m3 ~ 4000kcal/m3) 0.5000kgce/m3 ~ 0.5714kgce/m3 Coke oven gas 16726kJ/m3 ~ 17081kJ/m3 (4000kcal/m3 ~ 4300kcal/m3) 0.5714kgce/m3 ~ 0.6143kgce/m3 other gas a) producer gas 5227kJ/m3 (1250kcal/m3) 0.1786kgce/m3 b) coke gas 16308kJ/m3 (3900kcal/m3) 0.5571kgce/m3 c) the gas pressure in the vaporizer 15054kJ/m3 (3600kcal/m3) 0.5143kgce/m3 d) water gas 10454kJ/m3 (2500kcal/m3) 0.3571kgce/m3 Hydrogen 10802kJ/Nm3 (2580kcal/Nm3) 0.3686kgce/m3 Thermal (equiv.) - 0.03412kgce/MJ (0.14286kgce/103kcal) Electricity (eq) 3601kJ/(kW · h) [860kcal/(kW · h)] 0.1229kgce/(kW · h)

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