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GB 22361-2008: Piling equipment safety requirements
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Piling equipment safety requirements
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Basic data | Standard ID | GB 22361-2008 (GB22361-2008) | | Description (Translated English) | Piling equipment safety requirements | | Sector / Industry | National Standard | | Classification of Chinese Standard | P97 | | Classification of International Standard | 91.220 | | Word Count Estimation | 31,390 | | Date of Issue | 2008-08-28 | | Date of Implementation | 2009-04-01 | | Quoted Standard | GB/T 2893.1; GB/T 3766; GB 4351.1; GB 5226.1-2002; GB/T 5972; GB 7588; GB/T 7920.6; GB/T 8420; GB/T 8593.1; GB/T 8595; GB 10055; GB/T 13441.1; GB/T 15706.1; GB/T 15706.2; GB/T 16710.3; GB 16754; GB/T 16855.1; GB/T 17299; GB/T 17300; GB/T 17301; GB/T 17771-1999; GB/T 19924-2005; GB/T 19929; GB/T 20953; GB/T 21152; JG/T 81-1999; JG/T 83-1999 | | Adopted Standard | EN 996-1995, NEQ | | Regulation (derived from) | Announcement of Newly Approved National Standards No. 14 of 2008 (total 127) | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard specifies the following purposes piling equipment safety regulations: Use stakes or other longitudinal member for infrastructure, continuous walls or foundation supporting structure of the construction, pile removal, construction of drainage or injection method pile foundation construction. Pile material can be wood, concrete or steel. In addition, the characteristics of the pile may have interlocking, the adjacent pile into one. | GB 22361-2008: Piling equipment safety requirements---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Piling equipment safety requirements
ICS 91.220
P97
National Standards of People's Republic of China
Piling equipment safety regulations
Posted 2008-08-28
2009-04-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Table of Contents
Preface Ⅰ
1 Scope 1
2 Normative references 1
3 Terms and definitions 2
4 safety requirements and measures 3
5 Use the information in the required 10
Verify that 126 security requirements and measures
Appendix A (normative) major hazard directory 13
Appendix B (normative) Equipment for piling and ground pressure stability calculations 15
Annex C (normative) continuous wall construction safety equipment requirements 24
Annex D (normative) for the drop hammer rope clamps selection and installation 26
Figure B. 1 tipping line 15
Figure B. 1 2 loading state (working state, dynamic), load status 2 (working condition, dynamic. walking) 20
Figure B. 3 load state 3 (working conditions, dynamic. load and release, or contact with the ground) 21
Figure B. 4 5 loading state (non-operating state, the static. the erection process) 22
Figure B. 5 6 loading state (non-operating state, the static. put down the pile frame ready for transport) 22
Figure B. 6 Crawler maximum ground pressure is calculated 23
Figure D. Proper arrangement method 261 wire rope clips
Figure D. 2 Rope clip Dimensions 26
Table 1 wire rope safety factor of 4
Table A. 1 13 major hazard directory
Table B. 1 stability and ground pressure used in the calculation of the 16 symbols
Table B. Specification 2 different types of sports values 17
Table B. 3 loading state 18
Table B. Category 4 on the ground or floating boat used 19
Table D. Number and tightening torque of 271 wire rope clips
Foreword
4.21.2 and 4.28 of this standard is recommended. The rest is mandatory.
This standard is not equivalent to the European standard EN996.1995 "piling equipment safety specifications" (includes Amendment A1.1999), the main difference
as follows.
--- Deleted EN996 foreword;
--- Taking into account European standards consistent with the technical content of the case, citing the adoption of international standards equivalent to the latest version of our national
standard;
--- Deleted EN996 informative Appendix E, Appendix F;
--- Adjusted standard text structure.
The Standard Appendix A, Appendix B, Appendix C, Appendix D are normative appendix.
The standard proposed by China Machinery Industry Federation.
This standard by the national construction machinery and construction equipment Standardization Technical Committee (SAC/TC328) centralized.
This standard is drafted by. Beijing CIB Technology Co., Ltd.
Participated in the drafting of this standard. Beijing Institute of Architectural mechanization, Shanghai Construction Machinery Co., Ltd., Beijing Sany Heavy Machinery Co.
Secretary, Zhejiang Construction Machinery Co., Ltd., Hebei New River New Drilling Ltd., Jiangsu East Construction Machinery Co., Ltd., co-Wendeng
Machinery Co., Ltd., Guangdong Liyuan Hydraulic Machinery Co., Ltd.
The main drafters of this standard. new GUO Chuan, Li Jing, Qi Jianming IN TRADITIONAL Cao summer, Songxiu Ting, Tang Chang, Wang Fengliang, Chen Shujie,
Feng Shihui.
Piling equipment safety regulations
1 Scope
1.1 standard specifies the following purposes piling equipment safety regulations.
--- Using piles or other longitudinal member basis, construction of continuous walls or base support structure;
--- Pile removal;
--- Construction of drainage or pile foundation construction using a spray method.
Pile material can be timber, concrete (precast or infusion site) or steel (steel or rolled steel, etc.). In addition, the pile may have
Interlocking characteristics, so that the adjacent pile into one.
1.2 This standard relates to all significant hazards associated with piling equipment (see Appendix A), in the following cases.
--- Transport equipment;
--- Installation and removal of equipment;
--- Construction equipment and shut-down;
--- Device between the construction site pile position to move;
--- Storage device.
This standard specifies the appropriate technical measures to be taken to eliminate or reduce the risk of significant harm caused.
1.3 Piling apparatus comprising.
a) pile frame
By the chassis (crawler, wheel, rail, floating, walker, take the tube), the column connecting means, column (straight-mounted, suspended,
Swing) or other guide means (guide frame etc.).
b) Shen pile pulling work equipment
That hammer, pile pulling, vibration pile hammer or static pile pile pulling devices.
c) Accessories
Pile caps, pile helmet, pads, send the pile, a pile clamping device (or chuck), hanging pile means, guide means pile enclosures and damping/red dress
Position, power station/generator and manned lifts or platforms.
1.4 This standard also applies to continuous wall construction equipment, safety requirements for continuous wall construction equipment, see Appendix C.
1.5 If the pile frame chassis is used excavator or crane chassis, the chassis in addition shall comply with the criteria, which shall comply with this
Standards body.
If the pile frame construction with a drilling device, in addition to meeting the stability requirements of 4.1, but should also be consistent with other safety of drilling operations
standard.
1.6 When there under deflagration possible environmental work, in addition to complying with this standard, it should also comply with the relevant standards of fuel explosion.
2 Normative references
The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent
Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research
Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard.
GB/T 2893.1 Graphical symbols - Safety colors and safety signs - Part 1. workplaces and public areas for safety signs set
Accounting principles (GB/T 2893.1-2004, ISO 3864-1.2002, MOD)
GB/T 3766 Hydraulic System General technical conditions (GB/T 3766-2001, eqv ISO 4413.1998)
GB 4351.1 portable fire extinguisher first part. performance and structural requirements (GB 4351.1-2005, ISO 7165.1999, Fire
fighting-Portablefireextinguishers-Performanceandconstruction, NEQ)
GB 5226.1-2002 Safety of machinery electrical equipment Part 1. General requirements (IEC 60204-1.2000,
IDT)
GB/T 5972 crane wire rope inspection and scrap of practice (GB/T 5972-2006, ISO 4309.1990, IDT)
GB 7588 elevator manufacturing and installation of safety norms (GB 7588-2003, eqvEN81-1.1998)
GB/T 7920.6 construction machinery and equipment Piling equipment Terminology and commercial specifications (GB/T 7920.6-2005, ISO
11886.2002, MOD)
GB/T 8420 moving machinery physical dimensions of operators and minimum operator space (GB/T 8420-2000, eqv ISO
3411.1995)
GB/T 8593.1 moving machinery - Symbols for operator controls and other displays - Part 1. Common symbols (GB/T 8593.1-
1998, eqv ISO 6405-1.1991)
GB/T 8595 moving machinery handling (GB/T 8595-2001, eqv ISO 10968.1995)
GB 10055 Construction Hoist Safety Regulations
GB/T 13441.1 Mechanical vibration and impact evaluation of human exposure to whole body vibration - Part 1. General requirements
(GB/T 13441.1-2007, ISO 2631-1.1997, IDT)
GB/T 15706.1 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology and methods (GB/T 15706.1-
2007, ISO 12100-1.2003, IDT)
GB/T 15706.2 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (GB/T 15706.2-2007,
ISO 12100-2.2003, IDT)
GB/T 16710.3 machinery - Measurement at the operator position of noise under test conditions
GB 16754 Safety of machinery - Emergency stop design principles (GB 16754-1997, eqv ISO /IEC 13850.1995)
GB/T 16855.1 machinery safety control system relating to safety components - Part 1. General principles for design (GB/T 16855.1-
2005, ISO 13849-1.1999, MOD)
GB/T 17299 moving machinery - minimum entry size (GB/T 17299-1998, idt ISO 2860.1992)
GB/T 17300 moving machinery passage means (GB/T 17300-1998, idt ISO 2867.1994)
GB/T 17301 moving machinery - Operation and maintenance of space down the blunt edges (GB/T 17301-1998, idt ISO 12508.1994)
GB/T 17771-1999 moving machinery - FOPS Laboratory tests and performance requirements (eqv ISO 3449.1992)
GB/T 19924-2005 determine the stability of mobile cranes (ISO 4305.1991, IDT)
Performance requirements and test methods GB/T 19929 moving machinery crawler machine brake system (GB/T 19929-2005,
ISO 10265.1998, MOD)
GB/T 20953 and determination of agricultural and forestry tractors (GB/T 20953-2007 mechanical cab interior material combustion characteristics,
ISO 3795. 1989, Roadvehicles, andtractorsandmachineryforagricultureandforestry-Determination
ofburningbehaviourofinteriormaterials, MOD)
Performance requirements and test methods GB/T 21152 earthmoving machinery tires machines brake system (GB/T 21152-2007,
ISO 3450.1996, IDT)
JG/T 81-1999 moving machinery can be comfortable and scope of the operation area and the operating unit (idt ISO 6682. 1986)
JG/T 83-1999 moving machinery shield and shield definitions and technical requirements (idt ISO 3457. 1986)
3 Terms and Definitions
GB/T 7920.6 and the following terms and definitions apply to this standard.
3.1
Immersion, machines and devices or removal of the pile longitudinal member.
3.2
It contains the column, the column connecting means and the chassis, but does not include heavy lifting Pile work equipment and other devices.
3.3
Pile consists of wood, concrete (precast or infusion site) or steel (steel or rolled steel, etc.). Piles may have an interlocking feature, the phase
Adjacent pile into one.
3.4
And piling machines supported mobile device piling work, columns and the like.
NOTE. The chassis is required for installation of power systems and piling equipment control system that can be modified cranes, earth-moving machinery and other piling in for the purpose of design
Or modification of the machine, such as crawler, wheel, rail, floating, walker, walking tubular chassis.
3.5
Structure for mounting heavy lifting Pile working device.
3.6
For incoming and/or impact, vibration and static pressure pile removal apparatus.
4 safety requirements and measures
Equipment shall comply with the safety requirements and provisions of the following measures. However, this standard does not contain a non-significant hazards associated with the device, the relevant non
A major hazard safety requirements and measures should be consistent with GB/T 15706.1 and GB/T 15706.2 requirements.
4.1 Stability
4.1.1 Appendix B stability should be verified. It should be considered to determine the stability angle stability and stability moment two parameters. Piling equipment
Manufacturer/supplier should indicate piling equipment can be used stably under what conditions in the manual, and should be verified before delivery stability calculation
Qualitative.
4.1.2 Machine for stability calculation of the center of gravity and the quality of the parts should be obtained by calculation or weighing.
4.1.3 Each component manufacturer shall provide all necessary parts and the overall stability of the data related to the calculation.
4.2 Ergonomics
Piling equipment ergonomic principles should be designed to minimize driver fatigue and psychological stress and other personnel. Necessary
Consider providing protection for the driver gloves, shoes and other personal protection devices. The minimum size of the entrance and a comfortable operating area and operating device can
And the scope should be consistent GB/T 8420 and JG/T 81-1999 requirements.
4.3 hot surfaces and sharp edges
Personnel may be exposed to hot or cold surfaces shall JG/T 83-1999 requirements in 4.8 with shields to prevent or cover plus
Protection. Sharp edges should be GB/T 17301 requirements inverted obtuse.
4.4 hydraulic and pneumatic hoses or pipes
Hoses and pipes shall comply with the appropriate hydraulic safety standards.
Pipes, hoses and fittings must meet the pressure hose should be marked with its rated working pressure.
The driver may cause damage to the hose pipe or breakable parts should JG/T 83-1999 in 4.9 requirements, install anti
Shield.
4.5 Isolation of the power source
4.5.1 Except as specified in 4.5.3, the application of the cage to isolate all sources of power, and effective heat dissipation. Cage should be
Clearly identified and can be locked.
4.5.2 After the power source is turned off, the device should be piling pipe loads may cause harm to the human body removed.
4.5.3 To maintain the state, to protect information and internal lighting circuits, in a non-hazardous state can keep the power supply. But such
The case should ensure driver safety measures.
4.6 pulley, drum and rope
4.6.1 pulley and reel diameter shall meet the following requirements.
4.6.2 Security laps rope remain on the drum should be at least three times.
4.6.3 reel side to the outer edge of the outermost layer of wire rope distance not less than 2 times the wire rope diameter.
4.6.4 Lateral rope pulley and/or between the roll off angle, for non-rotating or anti-rotating wire rope should not exceed 2.5 °, for which
His wire rope should not exceed 4 °.
4.6.5 rope breaking load of not less than the following safety factor (see Table 1) when multiplied by the lifting rope to withstand the maximum static load or
Maximum hoist wire rope pull.
Table 1 wire rope safety factor
Working conditions Safety Factor
General lifting or pulling piles 3.55
Free drop hammer 3.55
Column and boom lift
Work 3.55
Installation 3.05
Fixed rope
Work 3.0
Installation 2.73
3.0 rope pressure
4.6.6 ends with wire rope wire rope clips are permitted only in the free fall of the hammer. Rope fixture selection and installation shall comply with Appendix
D requirements.
4.7 windlass
4.7.1 Overview
Piling equipment directly involved in the process and not for piling and maintenance hoist lifting platform should meet the requirements of 4.7.2.
4.7.2 Safety Requirements
The first layer of wire rope winch maximum allowed tension of, should be represented on the winch plate.
Hoist shall be equipped with.
--- Working braking system;
--- Parking brake system.
When the winch operating device is not operating or power is interrupted, the parking brake system should be able to automatically load and prevent accidental act of reverse
mobile.
Note. The braking system may use common components, such as hydraulically driven winch load or drop-down control valve control device may use as a working brake.
Each braking system should at least be able to stop the brake rope pull 1.3 times the permissible work load; steady work available drivers brake system
To which the load is decelerated to stop.
It should be fitted with a winch to pull the pile measurement system that should be able to display the actual strain of the pile pulling the rope, and the display device installed in the driver
Easy to see the place. The aforementioned measuring system can be installed force limiters (such as limiting driving torque) method on the hoist instead.
Hoist limit device should be fitted. Before lifting arrival terminal limit device should enable the hoist is stopped. For maximum tension is not
Greater than 20kN winch, can be mechanical limit device.
May be used when appropriate position before it reaches the end position lifting device audible or visual alarm system, instead of the previous limit
Means.
Winch free fall movement operations by two independent and simultaneously acting controls. The member must be able to automatically control
Reset.
In order to make impact with the pile piling devices to maintain continuous contact may be one of the following methods.
--- The hoist can be freely retractable rope hanging piling means;
--- Piling means completely disengaged from the suspension rope.
When the winch has a free fall include functions, including a variety of functions, shall be free to install the operation control switch delegated functions.
4.8 Transport and mounting device
4.8.1 In order to secure parts removal, handling and transportation equipment, lifting points should be set, hanging ears, rings and eye bolts or other devices
Set (see 5.2.4).
Piling equipment 4.8.2 can swing the upper part, the mechanical locking device shall be installed or limiter to prevent the transport (such as roads, rail or
Maritime) rotate the upper part.
4.9 Driver position
In addition to piling equipment is not possible or suitable for installation outside the cab of the case, should be installed to ensure that the cab driver from the noise, dust and not
The adverse effects of climate.
In the case of falling objects piling equipment operation, shall be designed and installed falling object protective equipment (FOPS). The FOPS should be consistent
GB/T 17771-1999 in reference Ⅱ.
Piling equipment in all cases shall be equipped with a protective roof. Protective roof shall comply with GB/T 17771-1999 in reference Ⅰ.
Should consider taking precautions to prevent damage caused by the ejecta.
Cab shall meet the following conditions.
--- In case of necessary and feasible, should be equipped with proper ventilation, heating or cooling system;
--- Noise protection shall comply with the requirements of 4.27.1;
--- For floor vibration isolation should meet the requirements of 4.28;
--- Fast method to escape from the cab;
--- If you need to hit the emergency exits open window or wall, it should be set opposite normal exit and hit open with tool;
--- Except where drivers have to stand operation, shall be equipped with a driver's seat. Seats should be able to provide a comfortable, stable working conditions for drivers
Member, and easy to adjust to different weight and height of the driver. Seat should damping device, so that the vibration level to a minimum;
--- Windscreen washer device.
Transparent doors and windows multilayer safety glass or equivalent material shall be made. Cab interior decoration should be fireproof material. its
The linear velocity of flame propagation shall GB/T 20953 test, should be less than 250mm/min.
4.10 Perspective
In the position of the operating personnel and/or the driver's field of vision should be good, that the operator or driver piling equipment in operation, not to self
Or other persons have been dangerous. If necessary, it shall be equipped with visual aids or other measures.
4.11 Lighting
When working in the dark, a work area near the piling apparatus shall be equipped with illumination of not less than 100lx lighting.
When moving in the dark, self-propelled equipment shall be equipped with lighting, the lighting illuminance 7m at the front does not move in the direction of the device
Smaller than 10lx.
4.12 start
To prevent unauthorized starting, should be taken at least one of the following measures.
--- Lockable cab;
--- Can lock the ignition switch;
--- Lockable battery switch.
4.13 manipulation
4.13.1 To ensure the safe operation of the operating system, accurate, fast, control system design and layout should be consistent with GB/T 16855.1 provisions
And meet the following requirements.
a) The main steering device should be in the comfort of the operating area. The main operating device means for the completion of the main functions (such as lifting and
Decreased column, pile, pile pulling heavy work equipment; change column position, tilt, swivel and walking device column).
b) a secondary operating device should be within the normal reach. As for the engine speed control, Shen pile pulling operations, such as operating device.
4.13.2 comfortable operating area and the range and should be consistent with JG/T 81-1999 requirements.
4.13.3 operating force shall comply with GB/T 8595 the requirements.
4.13.4 operating device shall be designed in a way, manufacture and arrangement.
--- Function legible;
--- Manipulation device operation should correspond to the expected control results;
--- May cause harm manipulator arrangement, lock and protect, especially when the driver enters or leaves the position of the driver, should ensure that their
Unexpected action does not occur;
--- Operating device performs various functions, such as the dashboard of a plurality of buttons, the functions of the buttons should be clearly identified.
4.13.5 operating device shall GB/T 8593.1 regulations plus sign, and arranged in a comfortable position is safe, fast arrival.
4.13.6 All major operating device [see 4.13.1a)] shall be automatically released after the reset.
4.14 fall protection
4.14.1 shall be equipped with secure access to the driver's position and the maintenance of regional channel system, channel system should be consistent with GB/T 17299 and
GB/T 17300 requirements.
4.14.2 If the work area, platforms or channels on the water or above ground 2.5m, fall protection equipment should be installed, such as 1m high
Guardrail.
4.14.3 When not install fall protection equipment, work area should be equipped with fixed coupling fitting to connect safety devices.
4.14.4 On more than 3m above the ground, piling equipment or auxiliary equipment vertical channels and ladders, no protective circle should be equipped with energy security
Mounted anti-drop devices fixed coupling head.
4.14.5 upper portion of the work area should be equipped with at least able to withstand the load of 7.5kN anchor ring to connect the seat belt.
4.14.6 Platform and work areas for maintenance to be provided skirting board with a height of not less than 100mm, to prevent tools and parts
come down.
4.15 manned lift or platform
4.15.1 manned operator Lifts
Manned elevator operator should comply with the following requirements.
Manned by a lift operator uses column-oriented car (or hoists, platforms) and other components, and should be installed in the piles and piles pull Shen
Means housing outside the place.
Manned elevator lifting and lowering speeds should not exceed 0.5m/s.
Hoisting rope diameter not less than 8mm, the safety factor of not less than 10.
Pulley and hoist drum pitch diameter of not less than 26 times the diameter of the wire rope.
In addition to the above, manned lift shall comply with GB 10055 dual-use goods in person or by construction elevator GB 7588 concerning
Passenger elevator regulations.
4.15.2 Maintenance Platform
Maintenance platform is removable for maintenance and repair, with the piling equipment.
Note. The use of manned lift operator can also be used for maintenance and repair.
In the design calculations, maintain the total weight should include the weight of the platform and the quality of personnel and material contained in the internet. Each quality staff count by 1kN
Operators; total weight of the platform shall be at least 5kN calculate the total weight of the load factor to be taken 1.25.
Maintenance platform suspended by rope or chain, the safety factor of the suspension rope or chain shall not be less than 10.
By hydraulic suspension, the piston rod should be installed to prevent self-retractable safety lock valve.
For maintaining hoist platforms shall comply with the requirements of 4.7.2, but the rope safety factor should not be less than 10, no freedom under the hoist should
Drop it and install the rope lock device.
Maintenance platform lifting and lowering speeds should not exceed 0.5m/s.
4.15.3 manned platform lift or maintain the channel
Fence and piling equipment on manned lifts, platform maintenance channel shall comply with GB/T 17300. Channel should be equipped with automatic shutdown
Means, if the channel is the door, the door can not be opened outwards.
4.16 vibration pile hammer suspension means
4.16.1 The vibration hammer suspension means effective to isolate the vibration transmitted in the end disc.
4.16.2 The maximum allowable tension (ie pile pulling force) should be clearly visible marked on the vibration pile hammer.
4.16.3 When the elastic component failure or breakage should also be maintained between the vibration exciter and reliable connection system to prevent parts falling.
4.17 pile clamping device
4.17.1 vibrating pile hammer chuck pile clamping force, under any operating conditions shall not be less than 1.2 times the actual vertical exciting force.
4.17.2 Static beat pile extractor biggest pile clamping force should be at least the maximum pr...
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