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GB 13746-2008 English PDF

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GB 13746-2008: Safety and hygiene code for working with lead
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GB 13746: Evolution and historical versions

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GB 13746-2008English209 Add to Cart 3 days [Need to translate] Safety and hygiene code for working with lead Valid GB 13746-2008
GB 13746-1992English359 Add to Cart 3 days [Need to translate] Safety and hygiene code for working with lead Obsolete GB 13746-1992

PDF similar to GB 13746-2008


Standard similar to GB 13746-2008

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Basic data

Standard ID GB 13746-2008 (GB13746-2008)
Description (Translated English) Safety and hygiene code for working with lead
Sector / Industry National Standard
Classification of Chinese Standard C72
Classification of International Standard 13.100
Word Count Estimation 9,981
Date of Issue 2008-12-23
Date of Implementation 2009-12-01
Older Standard (superseded by this standard) GB 13746-1992
Regulation (derived from) Announcement of Newly Approved National Standards No. 21 of 2008 (No. 134 overall)
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary This Chinese standard specifies the safety and health of working with lead technical and management requirements. This standard applies to lead smelting, lead salt production, production of lead-acid batteries, cable production and paints, plastics, glass, ceramics, shipbuilding and other industries involved in lead exposure.

GB 13746-2008: Safety and hygiene code for working with lead

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety and hygiene code for working with lead ICS 13.100 C72 National Standards of People's Republic of China Replacing GB 13746-1992 Lead job safety and health regulations Posted 2008-12-23 2009-12-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Foreword

All the technical contents of this standard is mandatory. This standard replaces GB 13746-1992 "lead job safety and health regulations." This standard compared with GB 13746-1992 amended as follows. --- The Chapter 1, "subject matter and scope" to "" and delete obsolete stereotype from the scope of the standard Brush work, an increase of paints, plastics, glass, ceramics, shipbuilding and other lead-related jobs; --- The Chapter 2, "Normative references" to "normative references"; --- To Chapter 3, "term" to "Terms and Definitions", on the "lead" the definition has been modified and improved, delete the words "molten lead Job" fixed Justice, an increase of "working with lead" is defined; --- Increase in Chapter 4, "General Requirements" for the location and layout, electrical safety, mechanical safety, noise, technology and other aspects of the security guard Health and technical requirements; --- Original standard Chapter 5, "ventilation purification" was renamed "ventilation and purification equipment", and modify some provisions of the original standard And adjusted as Chapter 7 of this standard; --- Original standard Chapter 6, "Health and Safety Management" in the storage and transportation of the contents of this standard as Chapter 6, "Storage and transport", and Original standard relevant content accordingly amended and supplemented; --- Original standard Chapter 6, "Health and Safety Management" was renamed "management" to delete the specific requirements of internal operations, an increase of occupation Safety and health management organizations, safety and health management systems and content of occupational health surveillance, personal protection and public health requirements into Line supplementary part of the chapter as Chapter 8 of the standard content. This standard was proposed by the State Administration of Work Safety. This standard produced by the National Standardization Technical Committee on Security. This standard is drafted by. Beijing Labor Protection Institute of Science. Participated in the drafting of this standard. Jiaozuo Oriental Gold & Lead Co., Ltd., Yangzhou Hengtong Environmental Protection Technology Co., Ltd. The main drafters of this standard. Wu Fang Gu, Zhang Yizheng, to the pillars, Lu Lin, Liu Yan, Huang Yandi, Zhang Xiaohu, Wang Fu, Lu Yu Wen. This standard replaces the standards previously issued as follows. --- GB 13746-1992. Lead job safety and health regulations

1 Scope

This standard specifies the technical and administrative requirements lead job safety and health. This standard applies to the smelting of lead, lead salt production, the production of lead-acid batteries, cables and production of paints, plastics, glass, ceramics, shipbuilding and other Jobs involving lead the industry.

2 Normative references

The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard. GB 2894 Safety Signs and use guidelines GB 5083 production equipment with safety and health General GB 13733 Toxic workplace air sampling specification GB 15603 commonly used hazardous chemicals stored General GB/T 16180 identifying employees the ability to work related injuries and occupational disability rating GB/T 16758 hood classification and technical conditions GB/T 17398 smelting of lead dust and poison regulations GB 19891 Safety of machinery designed hygiene requirements GB 50016 architectural design code for fire protection GB 50019 Heating, ventilation and air conditioning design GB 50052 power supply and distribution system design specifications GB 50055 Universal power distribution equipment design specifications GB 50187 for General graphic design specification AQ/T 9002 production units of production safety accident emergency response plan guidelines

3 Terms and Definitions

The following terms and definitions apply to this standard. 3.1 Metallic lead, more than 10% of lead alloys containing lead, lead salts, and inorganic lead compounds, but no other organic lead compounds. 3.2 In the lead, lead alloys, lead or lead compounds sinter deposit mix, reduction, melting, casting, hot and cold processing, regeneration, physico-chemical treatment and storage Operation of industry, including those engaged in cleaning operation leaded device internal operations and lead the workplace.

4 General requirements

4.1 Lead jobs enterprises new construction, renovation or expansion project should be carried out assessment of occupational hazard and safety assessment. Lead job site 4.2 enterprises should comply with the relevant requirements of GB 50016 and GB 50187's. 4.3 has lead fume and dust generating sources should be isolated from other plant workshop, the workshop should be set on the upwind side of the plant annual minimum frequency of wind direction. Lead job shop design and layout should meet the requirements of GB 50187. 4.4 All the installation and use of electrical equipment should comply with the relevant requirements of GB 50052 and GB 50055's. 4.5 All the installation and use of machinery and equipment shall meet the requirements of GB 5083 and GB 19891. 4.6 lead time lead smoke workplace weighted average allowable concentration should not exceed 0.03mg/m3, lead dust time weighted average allowable concentration should Not more than 0.05mg/m3, exhaust gas purification treatment should be carried out. 4.7 Lead continuous operator workplace noise exposure 8h per day, noise level should not exceed 85dB (A). 4.8 Lead production operations should be given priority use of advanced technology and equipment, improve the production process is airtight, mechanization and automation level. 4.9 Lead job shop floor should be easy to clean and lead dust recycling. 4.10 All raw materials and semi-finished storage location should be determined and arranged to collect lead dust container. Lead melting pot near 4.11 and the mouth should be set casting container storage scum. 4.12 Lead workplaces allow wet sweeping production equipment, should be taken to sweep wet, wet wipe method. Wastewater containing lead should focus on treatment, discharge, or Recycling latter purification. 4.13 Lead workplaces should be provided with effective ventilation and provided emergency ventilation facilities.

5 Process Equipment

5.1 Lead Smelting Lead smelting industry process equipment should conform to GB/T 17398 relevant requirements. 5.2 lead-acid batteries 5.2.1 lead melting pot should be set to closed exhaust purification device. Can not sealed, lead liquid should be added to the surface of the cover layer. 5.2.2 cast ball (bar) machine, slicing machine, filling meal table, automatic welding and manual welding stations, assembly workstations and other purification local exhaust ventilation should be set Means. 5.2.3 The ball shall be closed as a whole, and set the dust collection purification device. 5.2.4 lead powder collection and transport equipment should be closed, and its inlet and discharge port should be set up local exhaust purification device. 5.2.5 co-paste operations should be wet, wet methods should be set up outside the local exhaust purification device. 5.2.6 into acid tank should be set up local exhaust purification device. 5.2.7 lead melting pot should be set to automatic temperature control or over-temperature alarm device. 5.2.8 filling over lead powder, lead paste plates, lifting handling should set lead powder collecting device. 5.3 lead salt 5.3.1 lead melting pot should be set to closed exhaust purification device. Can not sealed, lead liquid should be added to the surface of the cover layer. 5.3.2 Barton overall furnace should be closed. 5.3.3 The ball shall be closed as a whole, and set the dust collection purification device. 5.3.4 cast ball (bar) machine, oxidation furnace, mill equipment and receipts should be closed as a whole, into and out of the discharge port should be set up local exhaust purification device. 5.3.5 Fried spent in the water tank should be set lead closures. 5.3.6 reactor, storage tank and the dryer should be closed as a whole. 5.3.7 fluid pump should be leak-free pumps. 5.3.8 Huangdan made directly lead salt technology should be used to collect wet material, feeding. 5.3.9 lead melting pot should be set to automatic temperature control or over-temperature alarm device. 5.3.10 receipts, measuring, packing table should be set up local exhaust ventilation apparatus, except wet receipts. 5.3.11 lead powder collection and transport equipment should be closed, and its inlet and discharge port should be set up local exhaust purification device. 5.4 Lead cable 5.4.1 Pressure machine lead melting pot of lead should be set closed exhaust purification device, the lead should be added to the liquid surface coating. 5.4.2 Pressure lead melting pot of lead machine should be set to automatic temperature control or over-temperature alarm device. 5.4.3 outlet pressure of lead and lead solder points should work to set local exhaust ventilation devices. 5.5 Other 5.5.1 Lead quenching furnace steel surface liquid should be added to the cover layer, wire into and out of the melt should be located at local exhaust purification device. 5.5.2 Wire hardening furnace should be set to automatic temperature control or over-temperature alarm device. 5.5.3 Bearing vehicle bearing batten withdrawal tile furnace, preheating furnace, lead alloy melting furnace, battens equipment, lead alloy machining process and back-watt cold But at the applicator operating point and so should be set local exhaust means; lead alloy melting furnace should be set to automatic temperature control or over-temperature alarm device, should lead liquid surface Plus covering. 5.5.4 manufacture of lead-lined, lead solder, lead-free work surface machining and molten lead, welding, fusing, melt with, spray, steamed and other technology Posts should be set up local exhaust purification device. 5.5.5 Manufacturing lead oxide and lead compounds (such as silicon lead hydrofluoric acid) of equipment should be confined, set exhaust purification device. 5.5.6 The use of lead paint, spray paint drying and firing, glazing, painting, and spraying glaze composition, drawing objects, should be in private job Places, sites should set local exhaust ventilation devices. 5.5.7 Waste lead product maintenance, dismantling and scrapping operations should be provided in the local exhaust system operating point. 5.5.8 When the need to enter the leaded device, containers, or narrow or closed workplaces, workplaces should maintain good ventilation conditions, formulate strict Dense protective measures, and set up the supervisory staff.

6 storage and transport

6.1 Storage 6.1.1 lead, lead alloys, lead compounds, lead, etc. coexist prohibited open dumps, should be stored in a dedicated warehouse. 6.1.2 Treasury should be cool, dry, ventilated, dark fire building and away from residential areas and water sources. 6.1.3 Different types of lead substances should be stored separately, away from heat, power, fire. 6.1.4 should be kept within the Treasury neat, clean, stacking must be safe for the principle, firmly stacked, neat and beautiful. 6.1.5 electrolytic lead residue (anode mud, slag) temporarily stockpiling, use dedicated containers costumes, focus stacking, should not be stacked in the open air, not hard Of ground water or loss of a place to avoid contamination. 6.1.6 Lead powder should be used with special containers for packaging store. 6.1.7 When the packaging is damaged, replace the package before storage, packaging should be carried out in a special place. Scattered on the ground of the application of lead powder or water vacuum cleaner Clean, lead powder should be collected centrally. 6.1.8 containing powdered lead over the containers should be sealed and stored in a place determined. Leaded material packaging, containers before re-use, it should be Check. 6.1.9 When prolonged storage unpackaged lead, it should be covered with tarpaulin. 6.1.10 variety of materials containing lead, lead sludge and other hazardous solid waste that piled shall meet the requirements of GB 15603. 6.2 Transport 6.2.1 Transport must lead powder before special containers, packaging materials should be unbreakable, lead ingots should use strapping. 6.2.2 The transportation should take measures to prevent wet, lead and lead-containing materials should not leak and flying. 6.2.3 The manual handling of lead containing powder, lead container deposit mix, and should be installed on the container handle or wheels. 6.2.4 Qianfen leaks should be cleaned immediately.

7 ventilation and purification equipment

7.1 hood 7.1.1 production and installation of exhaust hood should be consistent with GB/T 16758 relevant requirements. 7.1.2 selection of exhaust hood 7.1.2.1 lead smelting industry lead melting pot and mouth should be adopted casting blow suction hood. 7.1.2.2 Other lead melting pot should be used as a whole closed or semi-closed hood. 7.1.2.3 ball should be used as a whole closed hood. 7.1.2.4 Production of lead-acid batteries together cream machine, powder filling machine should be the use of local exhaust hood closed. 7.1.2.5 ball casting machine, casting machine version, smear machine, should be adopted into the groove on the suction hood. 7.1.2.6 welding table should adopt the suction side hood. 7.1.2.7 slicing machines and assembly should adopt the downdraft hood. 7.1.2.8 grinder should be used as a whole closed hood. 7.1.2.9 tumble dryer should be used on the suction hood. 7.1.2.10 spout packing station should adopt the suction side hood. 7.1.2.11 retreat tile furnace, preheating furnace, polishing machines should be used locally closed hood. Design principles 7.1.3 exhaust hood 7.1.3.1 generating lead smoke, lead dust ventilation plant pollution, exhaust system shall ensure workplace workshop lead fume and dust concentrations breaks Combined requirements of this standard 4.6. 7.1.3.2 hood shape and size of the structure should facilitate effective discharge lead fume and dust, and should be consistent with GB/T 16758 relevant requirements. 7.1.3.3 airtight enclosure should allow the necessary access door according to the production requirements of the operation, and the operation hole observation hole, but should not affect its opening sealed performance. 7.1.3.4 contaminated gas stream is prohibited by human breathing zone. 7.1.3.5 exhaust hood should use non-burning material. 7.2 ventilation ducts 7.2.1 ventilation ducts should be designed to comply with the relevant provisions of GB 50019. 7.2.2 When piping containing steam, droplets gas, drainage should be provided, installed horizontal pipe should have an appropriate slope. 7.2.3 When the pipe laid underground, it should be laid in a trench. 7.2.4 pipeline should be set cleaning hole, cleaning hole should leakage. Manufacturing 7.2.5 ventilation ducts should be heat-resistant nonflammable material. 7.2.6 ductwork should be designed to minimize resistance and energy saving. 7.3 lead fume and dust purification device 7.3.1 purifying selection method and apparatus 7.3.1.1 The method of purification facilities and equipment shall comply with low energy consumption, low operating costs and easy maintenance principles. 7.3.1.2 oxidation furnace, casting machine version, casting the dome, lead melting pot and pouring port should set the wet scrubber absorption purification device. 7.3.1.3 co-cream machine, tube filling machine, slicing machine, assembly station should be set up efficient dust purifying devices. 7.3.1.4 ball mill, crusher and discharge port, packaging units, packaging equipment exhaust gas purification should use two cyclones and dust bag net Of the device. 7.3.1.5 reflection furnace charging, put the lead, slag discharge chute should be located at the exhaust purification apparatus. 7.3.2 Use and maintenance of purification equipment 7.3.2.1 before purification devices, standards should be set after detecting the purification efficiency and lead fume and dust emission concentration sampling hole. Sampling holes should Preference in vertical segment, sampling hole location should be set up away from elbows, valves, reducers downstream direction is not less than 6 times the diameter, and from the above-mentioned section Member upstream direction at not less than 3 times the diameter. 7.3.2.2 wet purification device when installed outdoors in winter ice areas should be provided in the rooms have heating measures, or should be taken to prevent Freezing measures. Shall be provided with good performance liquid separating means before the exhaust port 7.3.2.3 wet purification device. 7.3.2.4 apparatus using a wet scrubber water should be recycled, reducing emissions. Wastewater lead slag, lead sludge storage sites should be determined, Uniform recycling. 7.3.2.5 filter dust collector filter should be selected to meet the temperature requirements of the gas filter. 7.3.2.6 When using a filter dust collector, the process gas temperature should be maintained at a temperature above its dew point. 7.3.2.7 dry dust of cinder valve should be sealed well and should be used to remove dust closed container, remove lead dust should be removed in time, unified Recycling. 7.3.2.8 lead fume and dust purification device should operate under negative pressure. 7.3.2.9 In the pre-production equipment is running, it should start ventilation purification system, production equipment after the stop, then turn off ventilation purification system. 7.4 Ventilator 7.4.1 Fan should be set behind the purification apparatus (purification device for the negative pressure operation). When using multi-stage purification, ventilation can be put Between several purification devices. 7.4.2 Fan noise should be in line with national standards, should take excessive muffler noise reduction measures. 7.4.3 ventilation unit installed outdoors, the motor should be set rain cover. Weight ventilation pipes, mufflers and other accessories should not fall on the fan. 7.4.4 Fan wet purification device for supporting, fans should be used to acid corrosion.

8 Management

8.1 Occupational safety and health management institutions and systems 8.1.1 enterprises are mainly responsible for the organization should be responsible for developing and implementing occupational safety and health management programs, and included enterprises, the long-term development plan. 8.1.2 Enterprises should set up occupational safety and health management, health and safety management with full-time staff. 8.1.3 Lead jobs enterprises should establish a sound occupational safety and health management system. Occupational safety and health management systems including. workplace inspection Evaluation - management practices, occupational disease prevention and management, occupational health surveillance system, dust-proof protective equipment and facilities management system, labor protection products Management system, job responsibility and job operating rules. 8.1.4 Staff engaged in lead exposure for employment, should be subject to pre-service complex "three-tier safety education" and occupational safety and health training, after passing the examination Only after induction. 8.1.5 Enterprises should periodically lead workers and management personnel in continuing education and training in occupational safety and health knowledge, organized at least annually The first assessment. 8.1.6 Staff engaged in pre-job lead exposure should be clearly informed of the dangers of working in the profession, and reflected in the labor contract Inform content. 8.1.7 Enterprises should focus on working with lead poisoning and other accidents that may occur, according to AQ/T 9002 requirements for the development of contingency plans. 8.1.8 shall be equipped with the necessary emergency equipment and regular maintenance, contingency plans should be updated regularly and organize drills, and drills and maintain records. 8.2 Personal Protection and Occupational Health 8.2.1 Enterprises should be involved in lead exposure relevant national standards and industry standards for workers in the lead with the correct anti-qualified Dust overalls, masks, gloves and other personal protective equipment. 8.2.2 Workers should have the proper use of personal protective equipment skills, good personal protective equipment must be worn when posts. 8.2.3 Personal protective equipment should be required for maintenance, maintenance, cleaning concentrate by the company and the timely replacement. Personal protective equipment to be cleaned It should be placed in airtight containers to store and set up warning signs. 8.2.4 Lead workplaces should be set to the red area warning lines, set safety signs and instructions hazardous substances hazardous precautions in a prominent position Shi signage and emergency response measures. 8.2.5 workplaces should be set to the locker room, shower, sink and other facilities in accordance with relevant regulations. Lounge, bathroom, wardrobe and other public utilities provided Shi should be cleaned regularly rinse. 8.2.6 workplaces and other floors, walls, and equipment should be cleaned or rinsed daily. Engaged in cleaning operations should wear overalls, wearing a dust mask Wait. Lead dust collected should be placed in special containers and should not be stacked together with other garbage. 8.2.7 workplaces non-smoking, bake and cook food, eating drinking water; you must take a shower after work, mouthwash, before leaving after changing clothes; Yan Forbidden to wear uniforms into the canteen, the factory. 8.3 Occupational Health Surveillance 8.3.1 Enterprises should be entrusted to qualified institutional occupational health examination for their employees for employment, during, before and undergo occupational health check Check, establish and improve occupational health record, nor assign contraindications workers engaged in hazardous work and the related contraindications. 8.3.2 Enterprises should be organized every year in the post worker occupational health checks. 8.3.3 was diagnosed as lead poisoning must be temporarily out of work removing lead treatment, mild treatment can lead recovery operations, but heavy Lead poisoning who have removed from the original work, and given treatment, rest. 8.3.4 Where an employee is diagnosed with occupational diseases, work-related injuries should be reported to higher authorities and diseases in GB/T 16180 of the relevant provisions Disability grade identification, and treatment of occupational diseases to enjoy the state. 8.4 Detection 8.4.1 The enterprise shall workplace lead fume and dust concentration detected at least once a month, sampling and measurement methods should refer to GB 13733 The relevant provisions, the test results should be prepared for the archives. Lead workplaces should be set to the red area warning lines, safety standards should be set in a prominent position Chi and explain the dangers of harmful substances preventive measures and emergency treatment. 8.4.2 harmful concentration of test substance shall be carried out under normal conditions, select the location and number of parameters such as detection points should comply with the relevant national standards Registration requirements. 8.4.3 Enterprises should be the relevant provisions of the performance and efficiency of the purification facilities dust and poison detection least once a year, should meet the requirements in a timely manner Repair or replacement. Test results and maintenance records should be prepared for the archives.

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