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GB 5903-2011: Gear oils for industrial enclosed gear system
Status: Valid
GB 5903: Historical versions
| Standard ID | USD | BUY PDF | Lead-Days | Standard Title (Description) | Status |
| GB 5903-2011 | 249 |
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|
3 days
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Gear oils for industrial enclosed gear system
| Valid |
| GB 5903-1995 | 319 |
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|
3 days
|
Gear oils for industrial enclosed gear drives
| Obsolete |
| GB 5903-1986 | RFQ |
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|
3 days
|
Gear oils for industrial enclosed gear drives (mild EP)
| Obsolete |
Basic data
Standard ID: GB 5903-2011 (GB5903-2011)
Description (Translated English): Gear oils for industrial enclosed gear system
Sector / Industry: National Standard
Classification of Chinese Standard: E34
Classification of International Standard: 75.100
Word Count Estimation: 12,156
Date of Issue: 2011-12-05
Date of Implementation: 2012-06-01
Older Standard (superseded by this standard): GB 5903-1995
Quoted Standard: GB/T 260; GB/T 265; GB/T 511; GB/T 1995; GB/T 2541; GB/T 3141; GB/T 3142; GB/T 3535; GB/T 3536; GB/T 4756; GB/T 5096; GB/T 8022; GB/T 11143; GB/T 11144; GB/T 11145; GB/T 12579; GB/T 12581; SH/T 0123; SH 0164; SH/T 0189; SH/T 0200; SH/T 0306
Adopted Standard: ISO 12925-1-1996, NEQ; ANSIAGMA 9005-2002, NEQ
Regulation (derived from): Announcement of Newly Approved National Standards No. 19 of 2011
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard specifies the L-CKB, L-CKC and L-CKD industrial enclosed gear oil product variety, marking, requirements, test methods, inspection rules, marking, packaging, transport and storage. This standard applies to highly refined mineral oil or synthetic base oil fractions, adding functional additives to blend in industrial enclosed gear drives for use in industrial enclosed gear oil.
GB 5903-2011: Gear oils for industrial enclosed gear system
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Gear oils for industrial enclosed gear system
ICS 75.100
E34
National Standards of People's Republic of China
Replacing GB 5903-1995
Closed industrial gear oil
Published 2011-12-05
2012-06-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China issued
Foreword
Section 3.2 and Chapter 4 standard is mandatory, the rest are recommended.
This standard was drafted in accordance with rules GB/T 1.1-2009 given.
Instead of the standard GB 5903-1995 "closed industrial gear oil."
The main changes in this standard compared with GB 5903-1995 See Appendix A.
This standard method using Reference redrafted ISO 12925-1.1996 (2001) "Closed System gear lubricant specifications" (English Edition), United States
Gear Manufacturers Association standard ANSI/AGMA9005-E02 "industrial gear lubrication" (in English) the preparation, and ISO 12925-1.1996 and
ANSI/degree of consistency AGMA9005-E02 is non-equivalent.
This standard petroleum products by the National Standardization Technical Committee Technical Committee petroleum fuels and lubricants and lubricant (SAC/TC
280/SC1) centralized.
Drafted by. China PetroChina Lubricating Oil Company, China Petroleum & Chemical Corporation petrochemical
Science and Engineering Research Institute, China Petroleum and Chemical Corporation lubricants branch.
The main drafters of this standard. V Yoshikatsu, Washoe Ling, Xu Shuyan, Lin water, King continued, Di Guorong.
This standard is the first release of 1995, this is the first revision.
Closed industrial gear oil
Warning. If you do not follow proper precautions, this standard belongs there might be danger in the production, storage and use of the process.
This standard does not purport to address all safety issues related to this product. Users Before using this standard has the responsibility to establish appropriate safety
Full and health practices and determine the applicability of regulatory limitations associated.
1 Scope
This standard specifies the product variety L-CKB, L-CKC and L-CKD closed industrial gear oil, a mark, requirements, test methods, test
Rules, marking, packaging, transportation and storage.
This standard applies to highly refined mineral oil or synthetic base oil fractions, obtained by addition of a modulation functional additives, industrial closed
Gear wheel for use in closed industrial gear oil.
2 Normative references
The following documents for the application of this document is essential. For dated references, only applies to the version dated paper
Pieces. For undated references, the latest edition (including all amendments) apply to this standard.
GB/T 260 Petroleum products - Determination of water content
GB/T 265 Petroleum products Determination of kinematic viscosity and calculation of dynamic viscosity
GB/T 511 Petroleum products Determination of mechanical impurities and additives (gravimetric method)
GB/T 1995 Viscosity Index Calculation Method petroleum products
GB/T 2541 petroleum products viscosity index Sheets
GB/T 3141 Industrial liquid lubricant ISO viscosity classification
GB/T 3142 Determination of carrying capacity lubricant (four-ball method)
GB/T 3535 Petroleum products - Determination of pour point
GB/T 3536 and a measured ignition flash point of petroleum products Cleveland open cup method
GB/T 4756 liquid petroleum manual sampling method
GB/T 5096 Petroleum products copper corrosion test method
GB/T 8022 demulsibility performance lubricants assay
GB/T 11143 Inhibited mineral oil in the presence of water antirust performance test method
GB/T 11144 lubricant extreme pressure properties assay (Timken Method)
GB/T 11145 Automotive cryogenic fluid lubricant viscometry (Brookfield viscometer)
GB/T 12579 Determination of foaming characteristics Lubricant
Determination of oxidation characteristics GB/T 12581 Inhibited mineral oil
SH/T 0123 extreme-pressure oxidation assay
SH0164 petroleum products, packaging, storage and delivery acceptance rules
SH/T 0189 assay lubricating abrasion resistance (four-ball machine method)
SH/T 0200-containing polymer lubricant Shear Stability Assay (Method gear unit)
SH/T 0306 Determination of carrying capacity lubricant (CL-100 Gear machine method)
3 product variety and marking
3.1 product variety
This standard includes L-CKB, L-CKC L-CKD, and three varieties of industrial enclosed gear oil.
3.2 Product labeling
This product has a standard marker. product name viscosity grades cultivars code Standard
Example. L-CKC100 closed industrial gear oil GB 5903
4 requirements and test methods
L-CKB, L-CKC, technical requirements and test methods L-CKD closed industrial gear oil shown in Table 1, Table 2 and Table 3.
Table 1 Requirements and test methods of the L-CKB
project
Viscosity grade (GB/T 3141)
Quality Index
100150220320
experiment method
Kinematic viscosity (40 ℃)/(mm2/s) 90.0 ~ 110 135 ~ 165 198 ~ 242 288 ~ 352 GB/T 265
Viscosity index of not less than 90 GB/T 1995a
Flash point (open)/℃ no less than 180 200 GB/T 3536
Pour point/℃ not higher than -8 GB/T 3535
Water (mass fraction) /% is not greater than trace GB/T 260
Mechanical impurities (mass fraction) /% is not greater than 0.01 GB/T 511
Copper Corrosion (100 ℃, 3h)/stage is not greater than 1 GB/T 5096
Liquid rust (24h) no rust GB/T 11143 (B method)
Oxidation Stability
Total acid value of 2.0mgKOH/g time/h
Not less than 2,750,500
GB/T 12581
Rotating bomb (150 ℃)/min report SH/T 0193
Foaming (foam tends/foam stability)/(mL/mL)
Program Ⅰ (24 ℃) is not greater than
Program Ⅱ (93.5 ℃) is not greater than
Ⅲ procedure (after 24 deg.] C) not greater than
Demulsibility (82 ℃)
Water in oil (volume fraction) /% is not greater than
Emulsion Layer/mL of no greater than
Total separation of water/mL is not less than
The method also includes measuring a GB/T 2541. When the results of dispute, the GB/T 1995 arbitration method.
5 Inspection Rules
5.1 classification test and inspection project
5.1.1 factory inspection
L-CKB, L-CKC and L-CKD factory batch test items shown in Table 4.
TABLE 4 L-CKB, L-CKC and L-CKD factory batch test items
Project L-CKB L-CKC L-CKD
● ● Appearance
Kinematic viscosity (40 ℃) ● ● ●
Kinematic viscosity (100 ℃) ● ●
Viscosity index ● ● ●
Pour point ● ● ●
Flash point (open) ● ● ●
Moisture ● ● ●
Mechanical impurities ● ● ●
Anti-foaming properties ● ● ●
Copper corrosion ● ● ●
Demulsibility (82 ℃) ● ● ●
Liquid rust (B method) ● ● ●
When the raw materials and the production process does not change that may affect product quality occur, L-CKB, L-CKC and L-CKD factory cycle
Test items shown in Table 5, the factory cycle test items measured at least once a year.
Table 5 L-CKB, L-CKC and L-CKD factory inspection cycle project
Project L-CKB L-CKC L-CKD
Oxidation stability (GB/T 12581)
An acid value of 2.0mg (KOH)/g
Oxidation stability (SH/T 0123)
100 ℃ kinematic viscosity increase
Sedimentation value
● ●
Carrying capacity (gear machine test) ● ●
Shear stability (gear machine method) ● ●
Extreme pressure performance (Timken Method) ● ●
● Four-ball machine test
5.1.2 Type inspection
Type inspection items include all the test items specified in Section 4.
Type test in the following cases.
A) The production of new products or product type identification;
Occurs b) raw materials, production processes, such large changes that may affect product mass;
C) When the factory test results and the last type inspection results are quite different.
5.2 Batching
In raw materials, production processes the same conditions, the production of a can or kettle every product batch.
5.3 Sampling
Sampling according to GB/T 4756 carried out, the number of required sample size or type test and factory inspection retention samples should meet.
5.4 determine the rules
Type test or factory inspection results comply with the technical requirements of this standard in Chapter 4, then determine whether the product is qualified.
5.5 re-inspection rule
Such as type test or factory inspection results, there does not meet technical requirements of Chapter 4, according to the provisions of GB/T 4756 from the same batch production
Product re-extracted sample to double the project failed re-inspection, re-inspection results as not meet the technical requirements, this batch of product is not
qualified.
6 signs, packaging, transportation and storage
Signs, packaging, transportation, storage and delivery acceptance by SH0164.
Appendix A
(Informative)
This standard quality indicators of all varieties and GB 5903-1995 major changes compared
The main changes in this standard all varieties of quality indicators in comparison with GB 5903-1995 are shown in Table A.1.
Table A.1 major changes in this standard compared to all varieties of quality indicators of GB 5903-1995
This product varieties project GB 5903-1995 Standard
L-CKB viscosity index
Viscosity index footnote "table MVI base oil production
L-CKB, L-CKC (First grade and quality products) Viscosity Index
Allowing not less than 70. "
cancel
L-CKC
First grade quality rating division and qualified product quality level of cancellation
Viscosity grades 68 to 680 7 to 1500 viscosity grades 32 viscosity grades 11
Appearance - Visual. Clear
Kinematic viscosity (100 ℃) - Report
Apparent viscosity - detected according to customer requirements
Viscosity Index
Viscosity index footnote "1 of the table MVI base oil production
The L-CKB, L-CKC (First grade and quality products) Viscosity means
Allowable number of not less than 70. "
2.680. 90
1. Cancel
2.680. 85
A pour point of 68 ~ 460. -8 ℃; 680. -5 ℃
32 ~ 100. -12 ℃; 150 ~ 460. -9 ℃;
680 ~ 1500. -5 ℃
A flash point of 68 ~ 100. 180 ℃; 150 ~ 680.200 ℃ 32 ~ 68. 180 ℃; 100 ~ 1500.200 ℃
Copper corrosion
First grade (121 ℃, 3h) Level 1
Qualified (100 ℃, 3h) Level 1
(100 ℃, 3h) Level 1
Liquid rust
First grade. Synthesis of distilled water. no rust
Qualified. Distilled water. no rust
Synthetic sea water. no rust
Oxidation Stability
(95 ℃, 312h) is not 100 ℃ kinematic viscosity increase
To 10%
(95 ℃, 312h) 100 ℃ kinematic viscosity increase
Not more than 6%
Sedimentation value not greater than 0.1mL
Of foam 68 to 680. 75/10; 75/10; 75/10
32 ~ 680. 50/0; 50/0; 50/0
1000 ~ 1500. 75/10; 75/10; 75/10
Demulsibility
68 to 320. 1.0/2.0/60
460 ~ 680. 1.0/4.0/50
32 to 320. 2.0/1.0/80.0
460 to 1500. 2.0/4.0/50.0
Carrying capacity
(Gear machine test)
68 to 680. 11 by the level of not less than
32 ~ 46. failure level not less than 10
68 ~ 150. the failure level of not less than 12
220 ~ 1500. failure level is greater than 12
L-CKD
Viscosity grades 100 to 680 6 68 to 1000 viscosity grades viscosity grades 8
Appearance - Visual. Clear
Kinematic viscosity (100 ℃) - Report
Apparent viscosity - detected according to customer requirements
Table A.1 (continued)
This product varieties project GB 5903-1995 Standard
L-CKD
A pour point of 100 ~ 460. -8 ℃; 680. -5 ℃
68 ~ 100. -12 ℃; 150 ~ 460. -9 ℃;
680 ~ 1000. -5 ℃
Flash point 100. 180 ℃; 150 ~ 680.200 ℃ 68. 180 ℃; 100 ~ 1000.200 ℃
Distilled water liquid rust synthetic sea water. synthetic seawater rust. rust
100 to 680 of the foam. 75/10; 75/10; 75/10
68 ~ 680. 50/0; 50/0; 50/0
1000. 75/10; 75/10; 75/10
Demulsibility 100 ~ 680. 2.0/1.0/80.0
68 to 680. 2.0/1.0/80.0
1000. 2.0/4.0/50.0
Carrying capacity
(Gear machine test)
100 ~ 680. The level of not less than 11
68 ~ 150. the failure level of not less than 12
220 ~ 1500. failure level is greater than 12
......
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