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GB 10395.18-2010: Agricultural and forestry machinery -- Safety -- Part 18: Reel machines for irrigation
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Agricultural and forestry machinery -- Safety -- Part 18: Reel machines for irrigation
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Basic data
Standard ID: GB 10395.18-2010 (GB10395.18-2010)
Description (Translated English): Agricultural and forestry machinery -- Safety -- Part 18: Reel machines for irrigation
Sector / Industry: National Standard
Classification of Chinese Standard: B91
Classification of International Standard: 65.060.35
Word Count Estimation: 12,121
Date of Issue: 2010-12-01
Date of Implementation: 2011-10-01
Quoted Standard: GB/T 8196; GB 10395.1-2009; GB/T 15706.1-2007; GB/T 15706.2-2007; GB 23821-2009
Adopted Standard: EN 908-1999, MOD
Regulation (derived from): Announcement of Newly Approved National Standards No. 9, 2010 (No. 164 overall)
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard specifies the design, manufacture and afety requirements of hose traction pattern irrigation machine, including self-propelled irrigation machines, determines the method, provides for the safe operation, and requires the manufacturer to provide the type of information. This standard applies to grain traction hose reel irrigation machine.
GB 10395.18-2010: Agricultural and forestry machinery -- Safety -- Part 18: Reel machines for irrigation
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Agricultural and forestry machinery.Safety.Part 18. Reel machines for irrigation
ICS 65.060.35
B91
National Standards of People's Republic of China
Agricultural and forestry machinery - Safety - Part 18.
Towing winch sprinkler hose
Part 18. Reelmachinesforirrigation
Issued on. 2010-12-01
2011-10-01 implementation
Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China
Standardization Administration of China released
Foreword
All technical content in this section is mandatory.
GB 10395 "Forestry Machinery Safety" is divided into.
--- Part 1. General;
--- Part 2. Dump trailer;
--- Part 3. manure applicator;
--- Part 4. Forest winch;
--- Part 5. driven garden equipment;
--- Part 6. Equipment for crop protection;
--- Part 7. Combine harvesters, forage and cotton harvesters;
--- Part 8. Irrigation pumps and crew;
--- Part 9. sowing, planting and fertilizing machinery;
--- Part 10. hand (micro) tiller;
--- Part 11. Power lawn mower;
--- Part 12. Portable powered hedge trimmers;
--- Part 13. - behind and hand-held lawn trimmers and lawn edge trimmers;
--- Part 14. Powered Shredders and shredding machine;
--- Part 15. power with rigid cutting means trimmer;
--- Part 16. Potato harvester;
--- Part 17. Beet harvesters;
--- Part 18. traction winch sprinkler hose;
--- 19 parts. center pivot irrigation machines, and translation;
--- Part 20. pickup balers;
--- Part 21. Power ted machines and rakes;
--- Part 22. pre-loading device;
--- Part 23. Fixed round silo unloader;
--- Part 24. Liquid manure fertilization car;
This section is GB 10395 "Agricultural and forestry machinery safety" Part 18, modify the use of EN908.1999 "Agricultural and forestry machinery hose traction
Irrigation machines - Safety "(in English).
This section according to EN908.1999 redrafted with EN908.1999 is a technical difference.
--- Cited international standards or European standards our standards, but our standard is not equivalent to international standards or European standards.
For ease of use, this section of the EN908.1999 made the following editorial changes.
a) "The European Standard" to "this Part";
b) Remove EN908.1999 Foreword and Introduction;
c) modify the EN908.1999 range;
d) instead of as a decimal by decimal comma ",". ",";
e) Remove the EN908.1999 Annex ZA "of the standard and the European Directive EC relations."
This section of Appendix A normative appendix.
This part is proposed by China Machinery Industry Federation.
This part of the National Standardization Technical Committee (SAC/TC201) Agricultural machinery centralized.
This section drafted by. Chinese Academy of Agricultural Mechanization Sciences, Jiangsu University Fluid Machinery Engineering Technology Research Center.
The main drafters of this section. Zhang Xian Sheng, Wang Yang, Zhang Jinfeng, only Huang Jin, Tang Yue, Zhang Qi, Jianping, Pan Zhongyong.
Agricultural and forestry machinery - Safety - Part 18.
Towing winch sprinkler hose
1 Scope
GB 10395 of the provisions of this part of the design and manufacture of traction winch sprinkler hose, including safety requirements for self-propelled sprinkler and sentenced
Given method, also provides type-safe operation of the information to be provided by the manufacturer.
This section applies to towing winch sprinkler hose.
This section does not consider environmental factors.
2 Normative references
The following documents contain provisions which, through reference in this Part of GB 10395, constitute provisions of this part. For dated reference documents
Member, all subsequent amendments (not including errata content) or revisions do not apply to this section, however, encouraged to reach under this section
Parties to research agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this
section.
GB/T 8196 mechanical safety devices fixed and movable guards General requirements for the design and manufacture
(GB/T 8196-2003, ISO 14120.20002, MOD)
GB 10395.1-2009 agriculture and forestry machinery - Safety - Part 1. General (ISO 4254-1.2008, MOD)
GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology
(ISO 12100-1.2003, IDT)
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2.
2003, IDT)
GB 23821-2009 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (ISO 13857.2008, IDT)
3 Terms and Definitions
GB/T 15706.1 and GB/T 15706.2 well established in the following terms and definitions apply to this section.
3.1
Towing winch sprinkler hose reelmachine
With fixed winch trucks, towing winch winding water hose and install injection system (usually a gun) of the trolley winch sprinkler.
see picture 1.
3.2
Gun irrigationgun
Large sprinklers and irrigation machines - used by other systems.
NOTE. the lance generally flow range 10m3/h ~ 100m3/h, nozzle diameter in the range of 10mm ~ 40mm.
3.3
Wound coiling
One action hose traction winch sprinkler irrigation performed. Namely. traction winch sprinkler hose gradually all polyethylene
Ene hose is wound onto the winch, according to the rules of the gun run through the irrigation area, when the gun close to the sprinkler, the winding operation is completed, irrigation machines
Downtime.
3.4
Guide system guidingsystem
The hose in a continuous spiral wound hose uniform lateral guide.
3.5
Guide system driveline drivesystemoftheguidingsystem
Oriented system to provide power to ensure that institutions are layer wound hose.
3.6
Swept area sweepingzone
Different locations swept region formed winch frame steering.
1 --- winch;
2 --- winch frame;
3 --- hose guide system;
4 --- gun.
figure 1
4 Safety requirements and/or safety measures
4.1 General Requirements
Sprinkler design, the danger is not covered in this section should follow the GB/T 15706.1 principles and GB/T 15706.2 requirements.
Subject to the provisions of this section, the irrigation system should be consistent with GB 10395.1 and GB 23821-2009 Table 1, Table 3, Table 4 or 6
Provisions.
4.2 Gun
No matter what the speed gun, gun running during the operation of the actuating mechanism must adjust the gun (such as adjusting the spray gun and turn angle
Speed), the control mechanism should be placed in the position of the platform off the ground or surface height of less than 1.80m.
Speed is greater than 1rad/s guns should be placed perpendicular (ground or platform surface and the lowest gun rotary member between the surface height from the ground or from the platform
From) is not less than 2m of position.
This requirement does not apply the following conditions.
--- Define the maximum deflection angle of the gun to 300 °, and the platform is located outside the deflection angle adjustment range;
--- Gun equipped with guards and safety distances comply with the GB 23821.
4.3 hose guide system
When the hose winding speed is greater than 0.4m/s, between the hose and guidance systems, guidance systems and rack squeezing or shearing point of entry and point
It should be set in line with fixed guards GB/T 8196 regulations, or formed in line with GB 23821-2009 for safe passage rack
distance.
When laying hose speed is greater than 0.4m/s, squeezing or shearing points entrance point between the guide system and the rack should be set in line with
Fixed guards GB/T 8196 regulations, or the formation of a safe distance in line with GB 23821-2009 prescribed by the rack.
Driveline inlet guide system should be set to fixed guards conform GB/T 8196 regulations.
4.4 winch
If the rotating hub rotating winch between the winch and rack extrusion forming or shearing points, these points should be squeezing or shearing protection.
The following example is to meet the requirements of the protection methods.
--- Having a safe distance in line with GB 23821-2009 in Table 3 and Table 4 provides guards;
--- A complete (no openings) is not convex side of the barrier structure comprising rotating hub between the shaft and the water hose pipe.
Speed transmission is equipped with a hose irrigation machine should be equipped with.
--- Shift means can be eliminated before the hose tension;
It enables the operator to shift apparatus --- under tension.
4.5 Stability
Any means required to ensure the stability of work shall constitute an integral part of the sprinkler. These devices should be consistent with GB 10395.1
Provisions.
Under the following conditions should be stable irrigation machine parked on a slope of the ramp 8.5 °.
--- Do not use assistive devices to ensure stability;
--- Hose filled with water, and air gun;
--- Winch frame around the vertical axis of rotation (if applicable);
--- Sprinkler axis in a horizontal position and in a vertical position with the ramp.
In addition to the allowed leakage point, and sprinkler use any functions related to the outlet should be more than 5m away from the sprinkler.
4.6 winch frame toward
If possible, both should be able to lock the winch frame in the working position and should be able to lock in the transport position.
When the hose is filled with water, the center of gravity moving parts should be within the range of 0.20m away from the shaft. If this requirement is not satisfied, it shall be located
Swept the region outside the continuous type operating device controls the rotation of the winch frame.
4.7 hydraulic lifting mechanism
When using a hydraulic lifting system, which should be equipped with anti-fall device to ensure that the hydraulic hose rupture rate of decline is not over
Over 0.1m/s.
4.8 attachment
It should be set to store special tools appropriate boxes on the sprinkler.
4.9 Transport
Or on the hose reel irrigation machines will be equipped with transport hose fixed to the sprinkler device.
5 Safety requirements determination and/or safety measures
By measuring the size of the provisions shall be judged; the control mechanism should function tests and by measuring the position determination; guards should be adopted
Function test determination.
6 Use Information
6.1 User's Guide
Owner's manual should provide detailed instructions and information sprinklers all maintenance, safe use. Instructions should be consistent
GB/T in 6.5 and 8.1 GB 10395.1-2009 provisions 15706.2-2007.
Instructions for use should be particularly highlighted the following points.
During a) operation to adjust the machine to be dangerous;
b) In the steep trail or poor working conditions, lack of stability due to be dangerous;
c) risk sprinkler or sprinkler overhead power lines and the contact;
Hose reel during d) the lack of stability will have to run the risk of using a jack or support wheels when necessary;
e) the speed gun, if its speed exceeds 1rad/s;
f) rotating hub winch vertical axis of rotation of the dangers around the accident;
g) hose placement rate;
h) when the sprinkler hose filled with water must not exceed the maximum allowable operating speed;
i) Sprinklers on the face, particularly dangerous for the eyes;
Requirements j) ejecting means placement location, the water away from the sprinkler outlet means at least 5m;
k) the risks associated with the hose tension, especially when there is interference with the winch.
6.2 mark
Signs should be consistent GB/T 6.4 in 8.2, 8.3 and GB 10395.1-2009 provisions 15706.2-2007.
All sprinklers shall include at least the following information to set clear and durable markings.
--- Manufacturer's name and address;
---Year of manufacture;
--- Product name or type of the model;
--- Serial number, if any;
--- Power input rated speed and direction of rotation of the connection device (indicated by arrows);
--- Not filled with water to the total mass;
--- Full of the total mass of water.
In addition, it should be set.
--- Rotary member to adjust spray gun angle range of the operating mechanism of clear signs;
--- Note sprinkler or sprinkler contact with overhead power lines risk warning signs.
Appendix A
(Normative)
Dangerous List
Table A.1 gives the list of dangerous based on GB/T 15706.1 and GB/T 15706.2 of.
Table A.2 gives the list of dangerous movement generated by the machine.
These tables have different meanings set forth in the last column (solutions given in this section) are.
--- "Not relevant". the hazard is not a significant risk of the machine;
--- "Given". the hazard is significant risk. Specify the terms given solution is determined according to GB/T 15706 General Security
Disposal of hazardous guide; it means.
● eliminate or reduce the risk as much as possible through the design;
● take protective measures;
● provide information on residual risks.
--- "Section and a". The major danger is the risk of multiple components of the machine. Solution The indicated terms given in disposable
Wherein a portion of the risk of parts. The remaining parts of the hazard is a significant risk that the disposal will have to take the risk of
Other solutions in this section does not give;
--- "Not given". the hazard is significant risk to the machine, but in this part of the drafting process is not considered.
Marked "not given" or "part and a" dangerous requirement specified in GB 10395.1, these dangers in Tables A.1 and A.2 last
A bar with an asterisk (*) mark.
Table A.1 List of Dangerous
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.1
Mechanical hazards
As indicated by the following elements of the workpiece or machine parts caused by.
---shape;
---relative position;
--- Quality and stability (potential energy of each element);
--- Quality and speed (kinetic energy of each element);
--- Insufficient mechanical strength;
--- Accumulation of potential energy caused by the following reasons.
● an elastic member (spring);
● liquid or gas under pressure;
● Vacuum
4.2 - -
A.1.1 Risk of crushing 4.2 4.2.1,4.2.2
In 4.1,4.3,4.4,
Given in 4.6, 4.7
A.1.2 cut dangerous 4.2.1,4.2.2 4.2,5.2.1
In 4.1,4.3,4.4,4.7
Given
A.1.3 cutting or severing hazard 4.2.1,4.2.2 4.2 uncorrelated
A.1.4 wound danger 4.2.1,4.2.2 -
In 4.3,4.4,4.6,
Is given in section 4.7 *
Table A.1 (CONTINUED)
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.1.5 risk of introduction or involvement 4.2.1
4.14,5.2.1,
5.5.3
Given in 4.3, 4.4 in
A.1.6 Impact hazard 4.2.1 -
In 4.2,4.5,4.6,
4.9 given
A.1.7 stab or stabbed hazard 4.2.1 - Irrelevant
A.1.8 friction or abrasion hazard 4.2.1 4.3b) not relevant
A.1.9 high pressure fluid ejection hazard 4.2.1 - not shown *
A.1.10 (machinery and workpiece/workpiece) member projection hazard 4.2.2 4.10 uncorrelated
A.1.11 (mechanical or machine parts) 4.6 4.5, 4.6 in unstable 4.2.2 *
A.1.12
Slipping and mechanical related (due to the machine's characteristics) of dumping and falls
Danger
4.10 5.5.6 is given in part 4.2 *
A.2
Electrical Hazard
For example caused by the following factors.
4.3 4.9 -
A.2.1 electrical contact (direct or indirect) 4.3 - are given in 6.1c), 6.2 in
A.2.2 electrostatic phenomena 4.3 - Irrelevant
A.2.3
Thermal radiation or other phenomena such as short-circuit and overload caused
Molten particles and chemical effects injection
4.3 - Irrelevant
A.2.4 external influences not given electrical equipment 4.3 4.4
A.3
Thermal hazards
resulting in.
4.4 4.8.4 -
A.3.1
By flames or explosions one can burn in contact with the heat source and the radiation
scald
4.4 -
Not given (and only self-propelled
Machinery related)
A.3.2 due to heat or cold working environment on the health hazards of 4.4 - Irrelevant
A.4
Dangerous due to noise
resulting in.
4.5 4.8.4 -
A.4.1
Hearing loss (deafness), other physiological disorders (such as loss of balance, loss of
To perception)
4.5 -
Not given (and only self-propelled
Machinery related)
A.4.2 interference language communication, auditory signals, etc. 4.5 -
Not given (and only self-propelled
Machinery related)
A.5
Hazard generated by the vibration
(Resulting in a variety of neurological and vascular disorders)
4.6 4.8.4
Not given (and only self-propelled
Machinery related)
A.6
Produced by the radiation danger
Especially caused by the following factors.
4.7 - -
A.6.1 arc - - irrelevant
A.6.2 Laser - - irrelevant
A.6.3 ion source radiation 4.7 - Irrelevant
A.6.4 machines use high frequency electromagnetic field - - irrelevant
Table A.1 (CONTINUED)
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.7
By the machining, materials and substances used or produced by discharge
Danger
E.g.
4.8 4.3b) -
A.7.1
Since the liquid contact or inhalation of harmful gases, fumes and dust guide
Danger caused
4.8 - Irrelevant
A.7.2 fire or explosion hazard 4.8 - Irrelevant
A.7.3 biological and microbiological (germs or bacteria) hazardous 4.8 - Irrelevant
A.8
By ignoring the risk of machine design, ergonomic principles generated
(Mechanical and human features and capabilities of uncoordinated)
As caused by the following factors.
4.9 4.8 -
A.8.1 unhealthy posture or excessive force are given in 4.2 * 4.9 4.8.2,4.8.5 part
A.8.2 inappropriate to consider a human arm or legs structure 4.9 4.8.3
Not given (and only self-propelled
Machinery related)
A.8.3 ignore the use of personal protective equipment 5.5 - Irrelevant
A.8.4 inappropriate Face Lighting - 4.8.6 irrelevant
A.8.5 spirit too much tension or lack of preparation, etc. 4.9 4.8.5 irrelevant
A.8.6 Human error is given in 4.9 4.8 6.1
A.9 dangers combination 4.11 - Irrelevant
A.10
As energy failure, damage or other mechanical parts malfunction generation
danger
E.g.
5.3b) 4 -
A.10.1 energy (energy and/or control circuit) 3.30 4.11.1 Failure
Not given (and only self-propelled
Machinery related)
A.10.2 mechanical parts or fluids unexpected projectile - 4.10,5 not given *
A.10.3 control system failure, malfunction (unexpected start, accidental overcurrent)
3.29,3.30,
3.31
4.11.1 not given
A.10.4 assembly error - - given in 6.1
A.10.5 topples over, an unexpected loss of stability 4.2.2 4.6
In section 4.5, 4.6 *
Given
A.11
Dangerous due to security measures for the wrong or incorrect positioning generated
E.g.
- 5 -
A.11.1 all kinds of protective devices is given in 3.25 5.3 6.1
A.11.2 all kinds of safety (protective) device is given in 3.26 5.3 6.1
A.11.3 starting and stopping device - 4.11.1 irrelevant
A.11.4 safety signs and signaling devices -
4.8.8,6.2,
6.3, 6.4
irrelevant
A.11.5 types of information or warning device - not relevant 6.4
Table A.1 (CONTINUED)
Danger
Relevant provisions
GB/T 15706.1 GB/T 15706.2
This section gives
Solutions
A.11.6 energy cutting device - 5.5.4
Not given (and only self-propelled
Machinery related)
A.11.7 emergency stop device - not relevant 5.5
A.11.8 workpiece feeding/withdrawal measures - 4.14 unrelated
A.11.9 security adjustments and/or maintenance of major equipment and accessories 3.3,5.3a)
4.7,4.15,
5.5.5,4.11.12
Given in 4.8
A.11.10 exhaust, etc. - - irrelevant
Table danger list generated by the mobile A.2
Workaround dangerous given in this section
A.12 mobile and work areas not related to insufficient lighting
Danger by the sudden movement, instability generated A.13......
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