CCAP-CAMRA-004-2020 English PDF
Basic dataStandard ID: CCAP-CAMRA-004-2020 (CCAP CAMRA-004-2020)Description (Translated English): Car repair parts CCAP mark certification implementation rules -- Car cover (plastic parts) Sector / Industry: China Certification Center for Automotive Products - CCC Implementation Detailed-Rules Word Count Estimation: 32,320 CCAP-CAMRA-004-2020: Implementation Rules for CCAP Mark Certification of Auto Maintenance Parts - Automobile exterior parts (plastic parts)---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order. Implementation Rules for CC AP Mark Certification of Auto Maintenance Parts - Automobile exterior parts (plastic parts) Number. CC AP-CAMRA-004.2020 Car repair parts CC AP mark certification implementation rules car cover parts (plastic parts) Released on 2020-02-17 2020-02-17 Implementation China Auto Certification Center Co., Ltd. table of Contents0 Introduction...1 0.1 Terms and definitions...1 0.2 Requirements for classification management of production enterprises...1 0.3 Requirements for the utilization of testing resources by manufacturing companies... 2 1 Scope...3 2 Certification standards...3 3 Selection of certification mode and related requirements...3 3.1 Basic authentication mode...3 3.2 Applicability of the certification model...3 4 Division of certification units...4 5 Certification Commission...4 5.1 Certification process... 4 5.2 Certification entrustment materials...4 5.3 Certification scheme and certification contract... 5 6 Certification Implementation...6 6.1 Type test... 6 6.2 Certification evaluation and decision...8 6.3 Time limit for certification...8 7 Supervision after certification...8 7.1 Follow-up inspection after certification...9 7.2 Taking samples for testing or inspection at the production site... 9 7.3 Market sampling inspection or inspection...10 7.4 Frequency and time of supervision after certification...10 7.5 Post-certification supervision records...10 7.6 Evaluation of supervision results after certification...10 8 Certification...11 8.1 Retention of certification...11 8.2 Contents of the certification...11 8.3 Change of certificate...11 8.4 Cancellation, suspension and revocation of certification...12 8.5 Use of Certificates...13 9 Certification mark... 13 9.1 Approved logo styles... 13 9.2 Requirements for use... 13 10 Fees...13 11 Certification Responsibility...13 12 Process and time limits related to technical disputes, complaints, appeals...13 Attachment 1 Product Description of Automotive Cover Parts (Plastic Parts)... 14 Attachment 2 List of key parts and raw materials of automobile covering parts (plastic parts)...15 Annex 3 Requirements for production consistency...16 Appendix 1 Factory Quality Assurance Ability Requirements...18 Attachment 4 Requirements for preparation of production consistency control plan and execution report...22 Appendix 1 Recommended Format for Production Consistency Control Plan... 25 0 Preface 0.1 Terms and definitions 0.1.1 Utilize production enterprise equipment testing (referred to as TMP method) The engineers of the contracted laboratory use the testing equipment of the factory laboratory for testing, and the factory should send testing personnel to assist. The test report shall be issued by the relevant contracted laboratory for review and approval. 0.1.2 Witness inspection of production enterprises (referred to as WMT method) The engineers of the contracted laboratory witnessed the inspection conditions of the factory laboratory and the factory laboratory used its own equipment to complete All inspections or inspection plans submitted to the factory, witnessing some inspection conditions and inspection items. Factory laboratory testing The personnel are responsible for issuing the original records and drafting the test report in accordance with the prescribed format together with the witnessing contracted laboratory engineers. by The relevant contracted laboratory shall review and approve and issue the test report. 0.2 Classification management requirements of production enterprises CC AP conducts risk assessment and classification of certified companies based on the relevant information of certified companies obtained from various sources, And adopt differentiated management models and risk control measures for different types of enterprises to ensure that the certification has Effectiveness. CC AP will classify certified enterprises into four categories of A, B, C and D for classification management. 0.2.1 Information sources of classified management (1) Factory inspection findings and inspection conclusions (including initial factory inspection, follow-up supervision inspection and other special inspections); (2) Test results of type testing and supervision sampling (production site sampling or market sampling); (3) National and provincial quality supervision spot checks and other spot checks conclusions; (4) Administrative supervision, law enforcement inspection information and disposal records of competent government departments at all levels; (5) Integrity record and certification behavior normative record of the implementation process of enterprise certification application, expansion, change, etc.; (6) Complaints and product recalls related to product quality and certification of the enterprise, product recalls, government, social and media exposure at all levels Public opinion risk information of public and social image; (7) Other information. 0.2.2 Classification principles for certified enterprises The classification principles of certified enterprises are shown in Table 1. Table 1 Classification principles of certified enterprises Classification principles 1 The factory inspection within the past 2 years (including. initial factory inspection, follow-up inspection after certification) has not found serious non-compliance Items and nonconformities that affect or potentially affect product consistency; 2 After the certification, the supervision and inspection found no non-conformances, and the results of various national and provincial product quality supervision and random inspections are all "qualified"; 3 When necessary, enterprises need to have good independent design capabilities; their own testing resources are recognized by mutual recognition of ILAC agreement The organization can be accredited according to the ISO /IEC 17025 standard, or equivalently meet GB/T 27025 (ISO /IEC 17025) Chapter 5 technical capability requirements, testing capabilities should cover all type test items of certified products; 4 During the supervision period, the products covered by the certificate shall be kept at a certain level; 5 The enterprise's quality is in good standing and credibility, there is no record of dishonesty in the certification process, and there is no bad record of normative behavior of certification; no right No complaints from companies and certified products, market and public information are adversely reflected. B Except for Class A, C, and D companies, other certified companies and companies without quality information. 1 There are serious non-conformities in the initial factory inspection or follow-up inspection after certification; or there are general non-conformities, but the conclusion It is determined that "on-site verification" is required; 2 The quality of the product exposed by the media has problems and is the responsibility of the company, but does not involve suspension or revocation of the certificate; 3 CC AP considers that it needs to be adjusted to category C based on the comprehensive evaluation results of information related to manufacturing companies and certified products. 1 The initial factory inspection and the follow-up inspection conclusion after the certification is judged as "failed"; 2 After the certification, the result of supervision and inspection is that the safety item is unqualified; If there are “unqualified” in the relevant type test items in the results; or the factory inspection and/or supervision sampling are rejected without justification Kind 3 Due to product quality defects, product recalls, media exposure and corporate responsibility, which have a greater impact on product safety, The certification can be suspended or revoked directly;4 Those who cannot meet the certification requirements of other CC AP mark products have been suspended and their certifications are revoked5 CC AP considers that it needs to be adjusted to category D based on the comprehensive evaluation results of information related to manufacturing companies and certified products. 0.2.3 Classification evaluation and results Before the annual follow-up inspection, CC AP will inform the certified company of the information on the classification management level determination/adjustment of the certified company. CC AP will combine all the relevant information collected, combining the classification principles and the CC AP classification management regulations for production enterprises It is scheduled to implement dynamic management of production enterprises, re-evaluate and adjust classification results regularly, when certified enterprises appear When major issues affecting the risk assessment results, CC AP will directly assign the company to the high-risk category at any time based on the evaluation results do not. On the contrary, if there is evidence that the factors leading to the risk have been effectively controlled, the enterprise does not reappear in the second supervision and inspection For bad records, CC AP will also adjust to the low-risk category in order of D→C→B→A according to the risk assessment. 0.3 Requirements for the utilization of testing resources by production enterprises 0.3.1 Scope It is applicable to the supervision sampling test after the certification and the supplementary difference test when the certificate is changed. 0.3.2 Implementation If the production enterprise has the testing equipment and testing capabilities required by the certification standard, the certification client, producer or production enterprise The industry may apply to CC AP for the use of production enterprise testing resources (hereinafter referred to as factory laboratory) and conduct self-examination. will The self-examination results and related materials are submitted to CC AP for review with the application. Approved by CC AP (organized contract laboratory participation) Only the factory laboratory that meets the requirements can use the testing resources of the production enterprise to implement TMP testing (or WMT testing) at the production site. In order to reduce the burden on the enterprise, in principle, CC AP does not organize a separate audit of the factory laboratory, and the certification client The factory laboratory’s application for review can be submitted at the same time as the on-site testing application or can be submitted separately. CC AP will Organize contracted laboratory technical experts to conduct on-site verification, and save the corresponding audit assessment records. Audit team's experiment on the factory Only after passing the competence audit of the laboratory, can the factory laboratory be used for testing. 0.3.3 Maintenance of qualifications In principle, CC AP will conduct periodic supervision and verification of approved factory laboratories in conjunction with annual supervision and inspection. When necessary, the factory laboratory will be organized to participate in the comparison test to ensure the accuracy and validity of the test results. If the production enterprise has a demand, it can conduct a single verification of the on-site testing items proposed by the certification client, and the verification results Only valid for this on-site testing project. Factory laboratories can no longer carry out supervision and maintain qualifications. There is another project that needs to be cashed During field testing, you should apply for review again.1 Scope of applicationThis rule applies to automobile covering parts (plastic parts), including but not limited to. unprimed, primed, painted Painted, metal-coated, metal-painted and electroplated parts, such as bumper skins, fenders, grilles, Roof panel, headlight frame, body trim, etc.2 Certification basisT/CAMRA 004.1-2018 Technical Specification for Automotive Cover Parts (Plastic Parts) Part 1.General Technical Requirements T/CAMRA 004.2-2018 Technical Specification for Automotive Cover Parts (Plastic Parts) Part 2.Primer and Decorative Coating T/CAMRA 004.3-2018 Technical Specification for Automotive Cover Parts (Plastic Parts) Part 3.Rugged Parts and Hardware Accessories When it is necessary to use other versions of the standard, it shall be implemented in accordance with the announcement issued by CC AP and applicable standards.3 Selection of certification mode and related requirements3.1 Basic authentication mode The basic certification mode for implementing the CC AP logo certification for automotive covering (plastic parts) products is. Type test supervision after certification The post-certification supervision in the above basic certification model includes two methods of follow-up inspection and supervised sampling testing after certification. Among them, supervised sampling inspection also includes sampling inspection or inspection on the production site and market sampling inspection or inspection. 3.2 Applicability of the certification model CC AP will increase/decrease certification elements as appropriate based on the basic certification model for different types of enterprises Combinations, including. Type A, Type B. Post-certification supervision can use follow-up inspection after certification, production site sampling samples for inspection or inspection, One or a combination of three methods for market sampling or inspection. Type C, Type D. Post-certification supervision should use the follow-up inspection and supervision sampling test (production site sampling or municipal One or a combination of field samples). Based on the characteristics of the products applying for certification and the principles of certification risk control, CC AP, combined with the classification management results of Set the certification mode applicable to the certification client.4 Division of certification unitsIn principle, the same producer (manufacturer) and the same production enterprise (place) produced no significant difference in the following aspects Different automotive cover parts (plastic parts) products are regarded as a certification unit. (1) Applicable standards and functions; (2) Raw materials (including plastic substrates, adhesives, primers and decorative coating materials); (3) Supporting vehicle models. The certification client shall propose the certification commission according to the principle of unit division. Multiple “models (or Grid)" products. The same model refers to products that have no effect on the standard conformity in design. The same product produced by the same producer and different production enterprises, or the phase produced by different producers and the same production enterprises For products of the same model, it may be considered to carry out type tests on only one unit of sample. Products of other manufacturers/producers are required Provide information for consistency check.5 Certification commission5.1 Certification process (1) Commissioning, data review and acceptance of certification; (2) Divide certification product units and prepare certification schemes; (3) Signing and charging of certification contracts; (4) Product type test; (5) Evaluation and approval of inspection results; (6) Issue certifications; (7) Post-certification supervision. 5.2 Certification commission materials The certification client shall submit a certification request to CC AP. The materials and technical materials to be submitted for the certification request include. (1) Application for certification; (2) Factory questionnaire; (3) Certification documents for the certification client, producer (manufacturer), and manufacturing enterprise (factory) (first application Please wait for changes). a copy of business license; b Copy of organization code certificate; c If the principal is the seller or importer, the seller and producer, importer and A copy of the relevant contract concluded by the applicant (first application and change); d Agent's power of attorney (if applicable); e For overseas certification clients, you must provide a letter of commitment to the above information and bear the corresponding legal responsibility (Including "Three Guarantees", "Recall" and related quality responsibilities) Related certification documents. (4) Quality system documents, including. a Quality manual, including. organization chart and/or stipulations of responsibilities; b The catalog of quality assurance capability control documents shall meet the relevant requirements of Appendix 1 in Annex 3; c A copy of the obtained product certification and quality management system certification (if any). (5) The product description of automobile covering parts (plastic parts) shall meet the requirements of Annex 1; (6) The list of key parts and raw materials should include the names, specifications, models and supply of key parts and raw materials The supplier (manufacturing plant), see Annex 2 for details; (7) Product photos sufficient to identify the main features of the product; (8) Drawings sufficient to identify the overall characteristics of the product and installation; (9) Production consistency control plan (when applying for the first time and production consistency control plan is changed), preparation requirements See Annex 4. (10) When entrusting other enterprises to produce automobile covering parts (plastic parts), the certification client shall also submit to CC AP Provide copies of relevant contracts concluded between the entrusted enterprise and the entrusted enterprise. Such as certification client, producer (system Manufacturer), the ODM/OEM agreement and authorization signed between the manufacturers. 5.3 Certification scheme and certification contract CC AP will review the application materials. If the application materials need to be supplemented or improved, it will communicate with the client. Requiring additional submission of relevant materials, after the completion of the material review, a notice of acceptance or non-acceptance will be sent to the principal. After acceptance, CC AP will formulate a certification scheme based on the evaluation results. The scheme includes. (1) The authentication mode and unit division adopted; (2) Type test inspection plan; (including the selection and confirmation of contracted laboratories); (3) Factory inspection plan and time (person-day); (4) Estimated certification costs; (5) Other matters and requirements that need to be explained. CC AP will notify the certification client of the above certification scheme, and after the communication is consistent, formally sign with the certification client Make a certification contract as the basis for the implementation of this certification.6 Certification implementation6.1 Type test 6.1.1 Type test plan CC AP will formulate a product inspection plan after the data review. The inspection plan includes all sample requirements for type testing and Quantity, testing standards and testing items, information about contracted laboratories that the certification client can choose, etc. 6.1.2 Type test sample requirements In principle, the samples of the type test shall be sent to the designated laboratory by the certification client for testing. If necessary, CC AP samples for testing in accordance with the requirements of the type test plan. 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