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TSG D7006-2020 PDF English

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TSG D7006-2020: Pressure pipe supervision inspection regulation
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TSG D7006-2020: Pressure pipe supervision inspection regulation

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TSG TECHNICAL SPECIFICATION FOR SAFETY OF SPECIAL EQUIPMENT Pressure pipe supervision inspection regulation State Administration for Market Regulation May 16, 2020

Foreword

Table of Contents

Foreword... 2 1 General... 5 2 General requirements... 8 3 Supplementary provisions... 15 Appendix A Special requirements for manufacturing supervision inspection of pressure piping components... 16 Appendix B Special requirements for supervision inspection of long-distance pipeline construction... 24 Appendix C Special requirements for construction supervision inspection of public pipelines... 33 Appendix D Special requirements for supervision inspection of industrial pipeline construction... 41 Appendix E Special equipment supervision inspection certificate... 50 (Manufacturing of pressure piping components)... 50 Appendix F Notice on special equipment supervision inspection opinion (1). 53 Appendix G Evaluation of implementation status of quality assurance system ... 55 Appendix H Special equipment supervision inspection liaison form... 58 Pressure pipe supervision inspection regulation

1 General

1.1 Purpose In order to standardize the supervision inspection of pressure piping components manufacturing (supervision and inspection is hereinafter referred to as supervision inspection) and the supervision inspection of pressure pipeline installation, modification and major repairs (installation, modification and major repairs are hereinafter collectively referred to as construction), in accordance with the "Special Equipment Safety Law of the People's Republic of China" "Special Equipment Safety Supervision Regulations", this regulation is hereby formulated. 1.2 Scope of application 1.2.1 Manufacturing supervision inspection This regulation is applicable to the supervision inspection of the manufacturing process of the following pressure piping components within the scope as specified in the "Special Equipment Catalog". (1) Submerged arc welded steel pipe, polyethylene pipe (Note 1-1); (2) Gas pressure regulating device, temperature and pressure reducing device, factory prefabricated pipe segment (Note 1-2), flow meter (shell) (Note 1-3) in the component assembly device. Note 1-1.It excludes polyethylene pipes with metal skeletons and fiber- reinforced polyethylene pipes. Note 1-2.Factory prefabricated pipe segment refers to the piping component products manufactured by the manufacturer after welding and assembling pressure piping components in the factory according to the construction design drawings. It does not include the piping prefabrication performed by the installation organization at the construction site. Note 1-3.The temperature and pressure reducing devices, factory prefabricated pipe segments, flow meters (shells) used in the pipelines within the boiler range can be manufactured, supervisory inspected in accordance with the relevant regulations of the boiler. 1.2.2 Supervision inspection of construction This regulation is applicable to the supervision inspection of the following construction processes of pressure pipelines (long-distance pipelines, public pipelines and industrial pipelines) within the scope specified in the "Special Equipment Catalog". (1) Installation process; (2) Modification or major repairs (except for emergency pipeline construction process) (Note 1-4), the process of replacing the pipeline with the same medium at a time with a total length of more than 100 meters. Note 1-4.Modification of pressure pipeline refers to an activity that changes pipeline specifications, materials, structural layout, or changes in pipeline media, pressure, temperature and other working parameters, resulting in changes in pipeline performance parameters or pipeline structure. Major repairs to pressure pipelines refer to the use of welding methods to replace pipe segments, valves, pipe corrections, welding repairs of pressure parts, pressure sealing, pressure blocking, etc. 1.3 Basic requirements Supervision inspection of pressure piping is that based on the qualified self- inspection of the inspected organization, the inspection agency undertaking the supervision inspection work (hereinafter referred to as the supervision inspection agency) shall perform the supervision of the process of manufacturing of pressure piping components or the construction of pressure piping [hereinafter referred to as manufacturing (construction)], as well as the compliance verification to meet basic safety requirements. The supervision inspection agency and the inspected organization shall sign a supervision inspection contract, to clarify the responsibilities and obligations of both parties. Supervision inspection cannot replace the self-inspection of the inspected organization. Pressure piping components and pressure piping that shall be subject to supervision inspection but not supervisory inspected or failed in the supervision inspection shall not be put into use. 1.4 Inspected organization The inspected organization refers to the organization whose work quality has a direct impact on the safety performance of the pressure pipeline during the manufacturing (construction) process, including the pressure pipeline component manufacturer and the pressure pipeline construction organization (or its entrusted organization, the same below), design organization, construction organization, non-destructive testing organization, etc. The inspected organization shall do the following work. 1.5 Supervision inspection agencies and supervisory inspectors 1.6 Management requirements Pressure piping component manufacturers and construction organizations, design organizations, construction organizations, non-destructive testing organizations, supervision inspection organizations, etc., shall strictly implement this Regulation; enter the required data in the special equipment information management system in a timely manner in accordance with the requirements on the information management of special equipment safety technical specifications.

2 General requirements

2.1 Supervision inspection procedures The supervision inspection procedures generally include acceptance of applications, preparations for supervision inspections, implementation of supervision inspections, issuance of supervision inspection certificates. 2.1.1 Acceptance of applications The pressure piping component manufacturer and building organization (or construction organization) shall submit the application for the pressure piping supervision inspection to the supervision inspection agency before manufacturing or construction. After the supervision inspection agency accepts the supervision inspection application, it shall provide the applicant organization with a sample supervision inspection contract; inform the applicant organization of the list of relevant materials that need to be provided. 2.2 Supervision inspection work content and methods 2.2.1 Supervision inspection work content (1) Through the supervision inspection of the process that has an impact on the safety performance of the pressure piping, carry out the compliance verification of the manufacturing process of the pressure piping components, the construction process of the pressure piping, whether the results meet the requirements of the safety technical specifications; (2) Evaluate the implementation status of the quality assurance system of the manufacturing (construction) organization. 2.2.2 Supervision inspection method Supervision inspection generally adopts methods such as document review, physical inspection and on-site supervision. The specific requirements are as follows. 2.4 Supervision inspection report of construction The supervision inspection report of pressure pipeline construction shall include at least the following contents. 2.5 Archive of supervision inspection data After the supervision inspection work is completed, the supervision inspection agency shall classify, label, catalog the supervision inspection materials in a timely manner; establish files. The period of retention of the supervision inspection materials shall not be less than the service life of the pressure pipeline.

3 Supplementary provisions

3.1 Dispute handling During the supervision inspection process, when a dispute arises between the inspected organization and the supervision inspection agency, it can apply handling to the municipal special equipment safety supervision department where the pressure pipeline components are manufactured or where the pressure pipeline construction is located. 3.2 Interpretation permissions The State Administration for Market Regulation is responsible for the interpretation of this Regulation. 3.3 Implementation time This Regulation will come into effect on September 1, 2020.The ��Regulations on the safety and quality supervision inspection of pressure piping installation�� (GZJG [2002] No.83) promulgated by the former General Administration of Quality Supervision, Inspection and Quarantine, "Pressure piping unit manufacture supervision inspection regulation (submerged-arc welding steel pipe and polyethylene pipe)" (TSG D7001-2005), ��Pressure piping unit manufacture supervision inspection regulation�� (TSG D7001-2013) shall be repealed at the same time. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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