TSG D7001-2013 PDF in English
TSG D7001-2013 (TSGD7001-2013) PDF English
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Pressure Piping Components Manufacture Supervision Inspection Regulation
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TSG D7001-2013: PDF in English TSG D7001-2013
TSG
Special Equipment Safety Specifications
Pressure Piping Components Manufacture
Supervision Inspection Regulation
ISSUED ON. JANUARY 16, 2013
IMPLEMENTED ON. JULY 1, 2013
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of China
Table of Contents
Foreword ... 3
Annex A Scopes of products for implementing one-by-one and batch-by-batch
inspections ... 12
Annex B Supervisory Inspection and Inspection Outline for Pressure Piping
Components... 14
Annex C Pressure and Piping Component Manufacturing Supervision-
inspection Items List ... 23
Annex D Inspection Outline for the Implementation of the Quality Assurance
System for Pressure Piping Component Manufacturer ... 26
Annex E Inspection of the Implementation of the Quality Assurance System
for Pressure Piping Component Manufacturer ... 31
Annex F Special Equipment Supervision-inspection Liaison Form ... 34
Annex G Notice of Special Equipment Supervision-inspection Opinions to the
Manufacturer ... 35
Annex H Special equipment manufacturing supervision-inspection certificate
(one-by-one, batch-by-batch) to the Manufacturer in time for the implementation
of the one-by-one and batch-by-batch inspections ... 36
Annex J Special Equipment Manufacturing Supervision-inspection Report
(Annual) ... 37
Pressure Piping Components Manufacture
Supervision Inspection Regulation
Article 1 In order to standardize the supervision-inspection of pressure piping
components, this Regulation is formulated in accordance with the Special
Equipment Safety Supervision Regulations.
Article 2 This Regulation applies to the manufacturing supervision-inspection
of the pressure piping components (hereinafter referred to as the products) that
are subject to the implementation of the Pressure Pipe Component
Manufacturing License Rules (hereinafter referred to as the supervision-
inspection).
Article 3 The product supervision-inspection shall be undertaken by the
special equipment inspection agency (hereinafter referred to as the
supervision-inspection agency) with corresponding qualifications at the local
manufacturer.
Article 4 The supervision-inspection refers to the conformity verification of the
product by the inspection and inspection institution on the basis of the
qualification of the product quality inspection and test (hereinafter referred to as
self-test) in the manufacturing process of the product. The supervision-
inspection cannot replace the self-test of the manufacturer.
Article 5 The supervision-inspection specified in this Regulation is divided
into three methods. one-by-one, batch-by-batch and annual.
The scopes of products for implementing one-by-one and batch-by-batch
inspections are shown in Annex A. The products not listed in Annex A shall be
subject to annual supervision-inspection.
Article 6 For the supervision-inspection items and requirements, please refer
to the "Supervisory Inspection and Inspection Outline for Pressure Piping
Components" (Annex B, hereinafter referred to as the "Supervision-inspection
Outline").
The inspector who undertakes the supervision-inspection (hereinafter referred
to as the supervision-inspection personnel) shall fill in the results of the
supervision-inspection results in the "Pressure Piping Component
Manufacturing Supervision-inspection Items List" (see Annex C, hereinafter
referred to as the "Supervisory and Inspection Project List").
Article 7 The supervision-inspection agency shall, on the basis of the
VI List of certified welders for welding products (listing license items,
expiration date, welder code, etc.), list of product quality inspectors, list of
nondestructive testing products (listing of certificates, grades, expiration
date, qualification number, etc.);
VII Qualified (subcontracted) party list and evaluation report, subcontract and
subcontractor qualification and relevant personnel qualification certificate
(with administrative license requirements);
VIII Relevant records of quality assurance system implementation such as
management review, non-conforming product (item) control, quality
improvement and service;
IX Related product standards, design documents (where applicable),
process documentation, and inspection and test records;
X Welding procedure assessment list;
XI Type test report and type test certificate;
XII Product contract and technical agreement;
XIII Other materials required by the supervision-inspection.
When the information specified in the preceding paragraph changes, the
manufacturer shall promptly notify the supervision-inspection personnel and
replace it with a valid version.
Article 16 The supervision-inspection personnel shall carry out the
supervision-inspection in accordance with the provisions of this Regulation and
the instructions for the supervision-inspection, record the supervision carried
out, and timely provide relevant witness information (design materials,
inspection and test reports, etc.) provided by the manufacturer, sign for
confirmation on the form of the record, card, etc.)
Article 17 If the supervision-inspection personnel has doubts about the
relevant witness information provided by the manufacturer or finds that it does
not meet the relevant safety technical specifications and the corresponding
standard requirements, he has the right to request the manufacturer to carry
out re-inspection or supplementary inspection.
Article 18 When the supervision-inspection personnel fill out the
"Supervision-inspection Project List", they shall record the supervision
inspection process and results. Fill in "conformity", "non-conformity" or "no such
item" in the "Supervisory Inspection Results" column of the "Supervision-
inspection Project List". Fill in the name of the inspection witness or the name
of the supervision record in the “Work Witness” column. In the "Notes" column,
supervision-inspection within 6 months before April 5, 2014. The next supervision-inspection
date shall be scheduled for the first 6 months of April 5, 2015 (not according to the
implementation date of the supervision-inspection), and so on. However, it cannot exceed the
validity period of the special equipment manufacturing license, that is, April 5, 2017 (according
to the special equipment manufacturing license valid for 4 years).
Article 21 For the products that have passed the one-by-one, batch-by-batch
inspections and comply with relevant safety technical specification and
corresponding standards, the supervision-inspection agency shall adopt the
appropriate method according to the technical characteristics of the products
and the actual situation of the production and management of the product of
the manufacturer, mark the inspection mark on the obvious part of the product.
Article 22 For products that are subject to batch-by-batch inspection, if the
inspection items do not comply with the relevant safety technical specifications
and their corresponding standards, the batch shall be inspected one by one
(set, piece).
Article 23 In the implementation of annual supervision, the inspection and
inspection agency shall, in accordance with the annual period specified in
Article 20, conduct at least a batch of products for each product of each
category (scope) for supervision-inspection. If the sampled products can be
covered downwards in accordance with the relevant provisions of the
manufacturing license, the high-grade products of the variety shall be checked.
When the supervision-inspection items of products that cannot be covered by
each other do not comply with the relevant safety technical specifications and
their corresponding standards, the current annual inspection results of the
products (variety, scope) represented by this level shall be concluded as “non-
conformity”.
When the supervision-inspection items of the products that can be covered
downwards do not meet the relevant safety technical specifications and their
corresponding standards, the current annual inspection results of the products
(variety, scope) represented by the level shall be “non-conformity”. And it shall
also conduct a spot check on the next level of the product, and so on.
Article 24 When the product leaves the factory, the manufacturer shall
provide the supervision-inspection certificate if it implements the inspection of
the product quality and the approval of the product in accordance with the
relevant safety technical specifications.
Article 25 The supervision-inspection agency shall keep the "One-by-one,
batch-by-batch supervision-inspection certificate", the "Annual Supervision-
inspection Report", the "Supervisory and Inspection Project List", the “Quality
Insurance System Inspection Project List”, the “Supervisory Inspection Liaison
Form” and the “Supervisory Opinions” as well as other materials deemed
Annex B
Supervisory Inspection and Inspection Outline for Pressure Piping
Components
B.1 Data review
B.1.1 Implementation specifications, standards (for products that can be
produced according to product standards, no design documents required).
review whether the safety technical specifications selected for the product and
their corresponding product standards are current and effective.
B.1.2 Design documents
B.1.2.1 Design pattern
Review whether the safety technical specifications selected for the design and
their corresponding product standards are current and effective, whether the
marked inspection and test requirements meet the product standards and
technical requirements of the contract, and whether the pattern signing
procedures are in compliance with the regulations.
B.1.2.2 Design calculation book
Review whether the strength check has been carried out, whether there is
compensation amount calculation (applicable to the metal bellows expansion
joint), check whether the signature procedure meets the requirements.
B.1.2.3 Design change
Review whether the design change (including material substitution) procedures
are in compliance with the regulations.
B.1.3 License, type test documents
Review whether the license, type test (including design review, inspection and
test) certification documents and their results meet the requirements, whether
cover this batch of products.
B.1.4 Stereotype test report
Review whether the stereotype test report is valid and whether it can cover this
batch of products.
B.1.5 Process documents
Review whether the product process documentation is complete and complete,
Including raw materials for pressure components, main parts and materials,
sealing components, welding materials and purchased parts. The raw materials
of polyethylene and polyethylene composite pipes also include compounding
ingredients.
B.2.2.1 Material acceptance
(1) Review whether the material quality certificate is valid, whether the
content meets the relevant standards and technical requirements of the
contract, and whether the data is complete, correct and clear.
(2) Check whether the physical mark of the material meets the material
standard, whether it is consistent with the material quality certificate, and
whether it is inspected according to the regulations.
B.2.2.2 Material performance check
If the manufacturer adds other necessary additives or reuse materials to the
polyethylene base resin, review the performance test report or the return
material addition record, check whether the basic properties of the compound
or the added amount of the recycled materials meet the requirements.
B.2.2.3 Material mark
Check whether the preparation, marking method, location and mark implant of
the manufacturer material mark (traceability mark) comply with the provisions.
B.2.2.4 Material reinspection
If material reinspection is required or if the supervision-inspection personnel
deems it necessary to require the manufacturer to carry out reinspection, it shall
examine whether the project re-inspected by the manufacturer and its results
meet the relevant standards and technical requirements of the contract.
B.2.3 Manufacturing process implementation
Review product manufacturing process operation records and inspection
records for compliance with relevant safety technical specifications and their
corresponding standards. Check the implementation of the product
manufacturing process if necessary.
NOTE B-1 Some product manufacturing process is as follows (for reference).
(1) Polyethylene pipe, including raw material drying, extrusion, traction, sizing, etc.;
(2) Polyethylene composite pipe with metal skeleton, including processing technology and
injection process of compounding;
NOTE B-3 Some products physical and chemical inspection items are as follows (for
reference).
(1) Seamless steel pipe. chemical composition, metallography, hardness, tensile, Charpy
impact, intergranular corrosion, non-metallic inclusions, actual grain size, etc.;
(2) Welded steel pipe. chemical composition, metallographic, tensile, Charpy impact (when
applicable), drop hammer (when applicable); for stainless steel, it also includes grain size
determination and corrosion resistance test;
(3) Cast iron pipe. chemical composition, hardness, stretching, etc.;
(4) Polyethylene pipe. elongation at break, thermal stability (oxidation induction time), melt
mass flow rate, etc.;
(5) Polyethylene composite pipe with metal skeleton. tube longitudinal dimensional
shrinkage test, etc.;
(6) Steel butt joint pipe fittings, steel butt jointed pipe fittings and valves (for valves suitable
for castings and forgings of self-casting and self-forging manufacturing units). chemical
composition, metallographic, hardness, tensile, Charpy impact, etc.;
(7) Power station combination device. metallography, spectrum, hardness, etc.
B.2.10 Performance test
Review the performance test report and check whether the product
performance test meets the product standard and the technical requirements of
the contract as follows.
(1) For the implementation of batch-by-batch inspection, at least extract one
(set, piece) from each batch of products for the performance test.
(2) For the implementation of one-by-one inspection, perform the
performance test one by one.
(3) For the implementation of annual inspection, it only perform the
performance test for the extracted products.
NOTE B-4 Some product performance test items are as follows (for reference).
(1) Seamless steel pipe. process performance test including flattening and flaring; guided
bending test for submerged arc welded steel pipe;
(2) Gas pressure regulating device. simulation working condition debugging;
(3) Regulating valve. basic error, rated stroke deviation, always point deviation, dead zone,
hysteresis.
NOTE B-6 Leakage test is divided into air tightness test and ammonia leakage test, halogen
leakage test, kerosene leakage test and nitrogen leakage test according to different test media.
The test method used shall be in accordance with relevant standards and drawings. The various
terms of the partial pressure piping component leakage test are as follows.
(1) Air tightness test for cast iron pipe, gas pressure regulator;
(2) Kerosene leakage test, air tightness test for metal bellows expansion joint;
(3) Seal test for valve in general; halogen leak test, kerosene leak test and nitrogen leak test
are also available on special requirements.
B.2.13 Coating quality
Review the supervision-inspection record. And check whether the product
coating quality meets the product standard requirements according to the
following regulations.
(1) For the implementation of batch-by-batch inspection, at least follow and
extract one (set, piece) from each batch of products for the inspection of
coating quality.
(2) For the implementation of one-by-one inspection, perform the inspection
of coating quality one by one.
(3) For the implementation of annual inspection, it only perform the
inspection of coating quality for the extracted products.
B.2.14 Safety accessory
If it is necessary to configure the safety accessories, check whether the quantity,
model specifications and product quality certification documents meet the
requirements.
B.3 Product exit-factory inspection
B.3.1 Product mark
Check whether the product mark meets the relevant requirements in
accordance with the following regulations.
(1) For the implementation of batch-by-batch inspection, at least follow and
extract one (set, piece) from each batch of products for the mark
inspection.
(2) For the implementation of one-by-one inspection, perform the mark
inspection one by one.
(3) For the implementation of annual inspection, it only perform the mark
Piping Component Manufacturing Permit Regulations" (TSG D2001).
D.2 Implementation inspection items and requirements for quality
control elements
D.2.1 Product manufacturing control
Extract 1 to 3 representative product materials that have been shipped this year
for retrospective review, and check system implementation from design,
process, materials, welding, heat treatment, non-destructive testing, final
inspection, etc. The main contents are as follows.
(1) Check the control of product design input, output, review, change,
verification, etc. Check whether the drawings comply with the
corresponding specifications and standards, and whether the drawings
and design changes of the external design documents meet the
requirements of the design control procedures.
(2) Check whether the technical documents such as the quality plan of the
manufacturer meet the requirements of the product standard, and
whether the implementation of the main or key processes is carried out.
(3) Check the controls of procurement, acceptance, storage, issuance, and
substitution of materials (including welding consumables, pipes, forgings,
etc.) Randomly check whether the acceptance, storage, receipt, drying,
and recycling records of the welding materials, the storage conditions
and drying conditions meet the requirements of the program documents.
(4) Check whether the controls of welding (including welding process
qualification report and specimens, welding process, welder qualification,
welding record, welding inspection, welding rework, etc.) comply with the
requirements of relevant standards, specifications, quality assurance
system documents.
(5) Spot check product physical and chemical inspection report. Review
whether the inspection methods, inspection conditions and indicators
meet the technical requirements of the product standards and contracts,
and whether the signature procedures are in compliance with the
regulations.
(6) Check the consistency of the heat treatment temperature automatic
recording curve and the heat treatment process. Review the heat
treatment report and check whether the signature procedure is in
compliance with the regulations.
(7) Check whether the controls of non-destructive testing (including
equipment capability, equipment calibration, testing process, testing
manufacturing license conditions of the corresponding products. If
subcontracting is allowed, the following shall be checked.
(1) Whether the subcontractor is evaluated according to the provisions of the
procedure document;
(2) Whether the subcontracted non-destructive testing organization and its
personnel have corresponding qualifications and qualifications;
(3) Whether the physical and chemical inspection, heat treatment and loss
detection report are reviewed by the responsible personnel of the
subcontractor according to the provisions of the procedure documents;
(4) Whether the personnel responsible for physical and chemical testing,
heat treatment and non-destructive testing have confirmed the quality of
the subcontractor's process and inspection;
(5) Review the inspection and inspection work of the subcontractor (if
necessary).
D.2.7 Equipment and inspection as well as test equipment control
View device files and ledgers. Check that the main equipment, tooling, and mold
used in manufacturing are in good condition. Check the measuring instruments
on the product manufacturing equipment (such as ammeter, voltmeter, pressure
gauge, thermometer, etc.) Check for a certified (calibrated) pass mark and
whether it is within the validity period. Spot check the measuring instruments,
devices and measuring tools for inspection and testing. Check whether the
relevant provisions of the measurement procedure document are met.
D.2.8 Control of rejected product (item)
Review rejected product (item) report. Check whether the evaluation and
disposal meet the requirements of the program documents.
D.2.9 Quality improvement and service
Check internal quality audit records and reports. View quality information
feedback, data analysis, and processing. Track and check whether the
problems raised by the “Supervisory Inspection Liaison Form” and “Notice of
Supervisory Opinions” concerning the products have been improved in time.
D.2.10 Personnel training, assessment and management
Examine the newly-employed quality system responsible personnel, inspectors,
product performance testers and other personnel who have an important impact
on product quality. Check the renewal of the certificate holder and the further
education.
......
Source: Above contents are excerpted from the PDF -- translated/reviewed by: www.chinesestandard.net / Wayne Zheng et al.
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