JG/T 234-2008 PDF English
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JG
BUILDING INDUSTRY STANDARD
Porcelain enameling steel panels for building
Issued on. JUNE 03, 2008
Implemented on. NOVEMBER 01, 2008
Issued by. Ministry of Housing and urban-rural development of the
People's Republic of China
Table of Contents
Foreword... 3
1 Scope... 4
2 Normative references... 4
3 Terms and definitions... 5
4 Classification and mark... 7
5 Material... 11
6 Requirements... 12
7 Test Methods... 16
8 Inspection rules... 25
9 Mark, Packing, Transportation and Storage... 29
Reference... 30
Foreword
This Standard was proposed by Standard-Quota Institute of Ministry of Housing and
Urban-Rural Development.
This Standard shall be under the jurisdiction of Building Product and Part Standardization
Technical Committee of Ministry of Housing and Urban-Rural Development.
The responsible drafting organizations of this Standard. Zhejiang Kaier Industry Co., Ltd.
AND Shenzhen Xinshan Curtain Wall Technology Consulting Co., Ltd.
The participating drafting organizations of this Standard. Guangzhou Meibiao Yifeng
Enamel Co., Ltd., Baolichang Metal Products (Shenzhen) Co., Ltd., Foshan Weiyi Metal
Products Co., Ltd., Shenzhen Keyuan Building Group Co., Ltd., National Testing Center
For Building Materials, Guangdong Province Academy of Building Science, Building
Curtain-Wall, Door-Window Quality-Inspection Department of National Building
Engineering Quality, Supervision and Test Center, Institute of Vitreous Enamel of
Donghua University, East China Architectural Design & Research Institute Co. Ltd., AND
Hangzhou Zhijiang Silicone Chemicals Co. Ltd.
Main drafters of this Standard. Du Jiyu, Xing Hanxue, Dou Tiebo, Li Zhiqiang, Wang
Jiwen, Zhang Litao, Gu Jinfang, Li Xiuqing, Jiang Quan, Jiang Weizhong, Jiang Ren,
Dang Jie, Tan Shangfei and Liu Ming.
This Standard was issued for first-time.
Porcelain Enameling Steel Panels for Building
1 Scope
This Standard specifies the terms and definitions, classification and mark, material,
requirements, test method, inspection rules and mark, packing, transportation and
storage of porcelain enameling steel panels for building.
This Standard is applicable to porcelain enameling steel panels for interior and exterior
decoration of building.
2 Normative references
The articles contained in the following documents have become part of this document
when they are quoted herein. For the dated documents so quoted, all subsequent
modifications (including all corrections) or revisions made thereafter do not apply to this
Standard. However, the parties who reach an agreement according to this Standard are
encouraged to study whether the latest versions of these documents can be used. For
the undated documents so quoted, the latest versions (including all modification sheets)
apply to this document.
GB/T 191 Packaging - Pictorial marking for handling of goods
GB/T2518 Continuously hot-dip zinc-coated steel sheet and strip
GB/T 3880 Aluminium and aluminium alloy rolled sheet
GB 6566 Limits of radionuclides in building materials
GB 8624-2006 Classification for burning behavior of building materials and products
GB/T 9174 General specification for transport packages of general cargo
3 Terms and definitions
For the purpose of this Standard, the following terms and definitions are applicable to this
Standard.
3.1
Porcelain enameling steel panel
The combination panel that the inorganic glass material is fused onto steel panel and
forms firm combination with steel panel.
3.2
Composite porcelain enameling steel panel
The porcelain enameling steel panel of which the backside is adhered with back-lining
material or has interlayer.
3.3
Dry process enameling
The enameling method that the dry porcelain glaze powder is coated onto the base steel
panel through high-voltage static electricity.
3.4
Wet process enameling
The enameling method that the porcelain glaze powder that is floated in water (medium)
is coated onto base steel panel.
4 Classification and mark
4.1 Product name and code
Product name. porcelain enameling steel panel for buildings and decoration, abbreviated
as porcelain enameling steel panel; the code is. TCGB.
4.2 Classification and code
4.2.1 It can be divided into the following types according to application of panel.
4.2.2 It can be divided into the following types according to porcelain enameling process.
4.2.3 It can be divided into the following types according to the combination of panel.
4.3 Mark
4.3.1 Marking method
Porcelain enameling steel panel for building and decoration is marked in such sequence
according to product name and code, application, enameling process, combination, panel
shape, dimension and standard number.
5 Material
5.1 Steel panel
5.1.1 Chemical composition (heat analysis) of base steel panel and steel belt shall
conform to requirements in Table 1.
5.1.2 Mechanical properties of base steel panel and steel belt shall conform to
requirements in Table 2.
5.1.3 The minimum measured thickness of base steel plane for interior decoration shall
not be less than 1.0mm, and that for exterior decoration shall not be less than 1.4mm.
5.2.1 Back-lining material shall not be wet or hydrolyzed, and shall not pollute the
environment. There shall be no substances harm to human. The limit of radioactive
nuclide shall conform to regulations of GB 6566.
5.3 Adhesive and sealing material
5.3.1 The back-lining and back-lining overlay of the combination panel should be bonded
by combustion heat value adhesive, and shall conform to requirements of fireproof
performance in 6.4 of this Standard.
5.4 Fixed pendant
5.4.1 Fixed pendant shall be manufactured of cold-roll steel panel (the same material as
that of base steel panel) of which the thickness is not below 2.0mm, and have porcelain
enameling treatment together with base steel panel after being welded with the base
plate.
5.4.2 If necessary, it can be made of stainless steel panel of which the thickness is not
below 2.0mm.
6 Requirements
6.1 Dimensional deviation
6.1.1 The allowable dimensional deviation of square panel shall conform to regulations in
Table 3.
6.1.2 The allowable deviation and geometric toleration of circular panel size shall
conform to regulations in Table 4.
6.1.5 The folding height T around porcelain enameling steel panel shall not be less than
25mm. The inner radius of all the folding knuckles shall not be less than 3mm. When the
fixed pendant is connected through bolts or rivets, the diameter of the reserved hole of
bolts or rivets shall not be less than 5mm.
6.1.6 The size and geometric allowable deviation of openings and gaps on porcelain
enameling steel panel surface shall conform to requirements in Table 6.
6.2 Surface quality
6.2.1 The internal and external surfaces of base steel panel shall have ground coat. The
thickness of the porcelain coating on the external surface shall conform to regulations in
Table 7.
6.4 Fireproof performance
6.4.1 Combustion performance level of interior decoration panel shall not be below Level
A2 regulated in GB 8624-2006.Combustion performance level of exterior decoration
panel shall be Level B or above regulated in GB 8624-2006.
6.4.2 Fire-resistant limit of porcelain steel panel shall reach requirements of the
demander, but the lowest fire-resistant limit shall be the level of 0.5h and above.
6.5 Assembly quality of fixed pendant
6.5.1 The fixed pedant shall be firmly and reliable connected in accurate position, without
defects influencing bearing force and installation.
7 Test Methods
7.1 Sampling
7.1.1 Test piece
For the test piece that is not regulated in the test method, it may adopt the product
sample as the test piece for inspection. If the product sample is not suitable for test (for
example, it is limited by test equipment), then corresponding samples can be produced
as the samples for inspection.
7.1.2 Preparation of corresponding samples
7.2 Dimensional deviation
7.2.1 The dimensional deviation of square panel shall be tested by straight steel ruler or
steel tap with the maximum scale of 1mm.
7.2.2 The dimensional deviation of circular panel shall be tested by straight steel ruler,
steel tap and feeler gauge with height and scale of 0.5mm. The circular fitness shall be
tested via the following methods.
7.2.4 The allowable dimensional deviation, geometric deviation and allowable flatness
deviation of other types of panels can refer to 7.1.1, 7.1.2 and 7.1.3.Precision of
measurement tools shall meet regulations of the product’s supply-demand sides. Angle
of square panel shall be inspected by protractor with a minimum scale of 0.5°.
7.2.5 The allowable deviation of hole size of the fixed pedant shall be inspected via
Vernier caliper with a minimum scale of 0.5mm.
7.2.6 Size and allowable geometric dimensional deviation of openings and gaps on
porcelain enameling steel panel surface shall be inspected via straight steel ruler and
steel tap with a minimum scale of 1mm.
7.3 Surface quality
7.3.1 Porcelain coating thickness of external surface
7.3.1.1 Adopt a film thickness detector with precision of 0.5μm for inspection.
7.4 Physiochemical properties
7.4.1 Salt water resistance
7.4.1.1 Test sample
Adopt corresponding samples as the inspection test pieces, not less than 3 pieces.
7.4.1.2 Test method
Immerse test pieces in NaCl solution with concentration of (5±1%) (mass fraction) and
temperature of 33°C ~ 35°C for 45 h, take them out, use water to flush them, place them
indoor vertically for 2 h, and then observe whether the porcelain surface has rust.
7.4.2 Acid resistance
Inspect it according to the method regulated in GB/T 9989-2005.
7.4.3 Alkali resistance
7.4.3.1 Sample
Adopt corresponding samples as the inspection test pieces, not less than 3 pieces.
8 Inspection rules
8.1 Inspection category
The product inspection can be divided into exit-factory inspection and type inspection; the
inspection items are shown in Table 11.
8.2 Exit-factory inspection
8.2.1 Group-batching rules
Take the production produced with the same raw material and same productive process
as one inspection batch for the exit-factory inspection.
8.2.2 Sampling scheme and judgment rules
8.2.2.1 Dimension deviation, outer surface porcelain thickness and fixed pendant
assembly quality inspection
8.2.2.2 The surface quality inspection
The inspection of porcelain-face enameling defect shall be conducted from one by one.
When it is inspected to be unqualified, that single-item is unqualified.
8.3.3 Sampling scheme and judgment rules
a) On the basis of each inspection item, draw 1 sample randomly from the products
with qualified exit-factory inspection to conduct test; when all the test results are
qualified, the type inspection is judged to be qualified. If one of these items is
unqualified, it shall draw double samples to conduct tests; when there is still one
test result unqualified, then the type inspection is judged to be unqualified.
b) For soft heavy impact resistance, wind load resistance, and fireproof performance,
it shall draw samples according to the rules of test method. Once the test result is
unqualified, the type inspection is judged to be unqualified, and no second test is
conducted.
e) For comprehensive judgment, when each inspection item result is qualified, the
type inspection is judged to be qualified.
9 Mark, Packing, Transportation and Storage
9.1 Mark
9.1.1 The porcelain enameling steel panel shall be pasted with clear trademark or name
of production factory.
9.2 Packing
The product packing shall conform to regulations of GB/T 9174.Each object shall be
packed by soft material in boxes. The packing shall be firm, with words such as “upwards,
carry and place gently, rainproof, damp-proof and collision avoidance”. The packing box
shall have certification, instructions for use and other quality certification documents and
technical materials.
9.3 Transportation
Handle and place the product gently during transportation. It is strictly prohibited to load
and unload wildly in case of damage. Rainproof and damp-proof measures shall be taken
during transportation and storage.
JG/T 234-2008
JG
BUILDING INDUSTRY STANDARD
Porcelain enameling steel panels for building
Issued on. JUNE 03, 2008
Implemented on. NOVEMBER 01, 2008
Issued by. Ministry of Housing and urban-rural development of the
People's Republic of China
Table of Contents
Foreword... 3
1 Scope... 4
2 Normative references... 4
3 Terms and definitions... 5
4 Classification and mark... 7
5 Material... 11
6 Requirements... 12
7 Test Methods... 16
8 Inspection rules... 25
9 Mark, Packing, Transportation and Storage... 29
Reference... 30
Foreword
This Standard was proposed by Standard-Quota Institute of Ministry of Housing and
Urban-Rural Development.
This Standard shall be under the jurisdiction of Building Product and Part Standardization
Technical Committee of Ministry of Housing and Urban-Rural Development.
The responsible drafting organizations of this Standard. Zhejiang Kaier Industry Co., Ltd.
AND Shenzhen Xinshan Curtain Wall Technology Consulting Co., Ltd.
The participating drafting organizations of this Standard. Guangzhou Meibiao Yifeng
Enamel Co., Ltd., Baolichang Metal Products (Shenzhen) Co., Ltd., Foshan Weiyi Metal
Products Co., Ltd., Shenzhen Keyuan Building Group Co., Ltd., National Testing Center
For Building Materials, Guangdong Province Academy of Building Science, Building
Curtain-Wall, Door-Window Quality-Inspection Department of National Building
Engineering Quality, Supervision and Test Center, Institute of Vitreous Enamel of
Donghua University, East China Architectural Design & Research Institute Co. Ltd., AND
Hangzhou Zhijiang Silicone Chemicals Co. Ltd.
Main drafters of this Standard. Du Jiyu, Xing Hanxue, Dou Tiebo, Li Zhiqiang, Wang
Jiwen, Zhang Litao, Gu Jinfang, Li Xiuqing, Jiang Quan, Jiang Weizhong, Jiang Ren,
Dang Jie, Tan Shangfei and Liu Ming.
This Standard was issued for first-time.
Porcelain Enameling Steel Panels for Building
1 Scope
This Standard specifies the terms and definitions, classification and mark, material,
requirements, test method, inspection rules and mark, packing, transportation and
storage of porcelain enameling steel panels for building.
This Standard is applicable to porcelain enameling steel panels for interior and exterior
decoration of building.
2 Normative references
The articles contained in the following documents have become part of this document
when they are quoted herein. For the dated documents so quoted, all subsequent
modifications (including all corrections) or revisions made thereafter do not apply to this
Standard. However, the parties who reach an agreement according to this Standard are
encouraged to study whether the latest versions of these documents can be used. For
the undated documents so quoted, the latest versions (including all modification sheets)
apply to this document.
GB/T 191 Packaging - Pictorial marking for handling of goods
GB/T2518 Continuously hot-dip zinc-coated steel sheet and strip
GB/T 3880 Aluminium and aluminium alloy rolled sheet
GB 6566 Limits of radionuclides in building materials
GB 8624-2006 Classification for burning behavior of building materials and products
GB/T 9174 General specification for transport packages of general cargo
3 Terms and definitions
For the purpose of this Standard, the following terms and definitions are applicable to this
Standard.
3.1
Porcelain enameling steel panel
The combination panel that the inorganic glass material is fused onto steel panel and
forms firm combination with steel panel.
3.2
Composite porcelain enameling steel panel
The porcelain enameling steel panel of which the backside is adhered with back-lining
material or has interlayer.
3.3
Dry process enameling
The enameling method that the dry porcelain glaze powder is coated onto the base steel
panel through high-voltage static electricity.
3.4
Wet process enameling
The enameling method that the porcelain glaze powder that is floated in water (medium)
is coated onto base steel panel.
4 Classification and mark
4.1 Product name and code
Product name. porcelain enameling steel panel for buildings and decoration, abbreviated
as porcelain enameling steel panel; the code is. TCGB.
4.2 Classification and code
4.2.1 It can be divided into the following types according to application of panel.
4.2.2 It can be divided into the following types according to porcelain enameling process.
4.2.3 It can be divided into the following types according to the combination of panel.
4.3 Mark
4.3.1 Marking method
Porcelain enameling steel panel for building and decoration is marked in such sequence
according to product name and code, application, enameling process, combination, panel
shape, dimension and standard number.
5 Material
5.1 Steel panel
5.1.1 Chemical composition (heat analysis) of base steel panel and steel belt shall
conform to requirements in Table 1.
5.1.2 Mechanical properties of base steel panel and steel belt shall conform to
requirements in Table 2.
5.1.3 The minimum measured thickness of base steel plane for interior decoration shall
not be less than 1.0mm, and that for exterior decoration shall not be less than 1.4mm.
5.2.1 Back-lining material shall not be wet or hydrolyzed, and shall not pollute the
environment. There shall be no substances harm to human. The limit of radioactive
nuclide shall conform to regulations of GB 6566.
5.3 Adhesive and sealing material
5.3.1 The back-lining and back-lining overlay of the combination panel should be bonded
by combustion heat value adhesive, and shall conform to requirements of fireproof
performance in 6.4 of this Standard.
5.4 Fixed pendant
5.4.1 Fixed pendant shall be manufactured of cold-roll steel panel (the same material as
that of base steel panel) of which the thickness is not below 2.0mm, and have porcelain
enameling treatment together with base steel panel after being welded with the base
plate.
5.4.2 If necessary, it can be made of stainless steel panel of which the thickness is not
below 2.0mm.
6 Requirements
6.1 Dimensional deviation
6.1.1 The allowable dimensional deviation of square panel shall conform to regulations in
Table 3.
6.1.2 The allowable deviation and geometric toleration of circular panel size shall
conform to regulations in Table 4.
6.1.5 The folding height T around porcelain enameling steel panel shall not be less than
25mm. The inner radius of all the folding knuckles shall not be less than 3mm. When the
fixed pendant is connected through bolts or rivets, the diameter of the reserved hole of
bolts or rivets shall not be less than 5mm.
6.1.6 The size and geometric allowable deviation of openings and gaps on porcelain
enameling steel panel surface shall conform to requirements in Table 6.
6.2 Surface quality
6.2.1 The internal and external surfaces of base steel panel shall have ground coat. The
thickness of the porcelain coating on the external surface shall conform to regulations in
Table 7.
6.4 Fireproof performance
6.4.1 Combustion performance level of interior decoration panel shall not be below Level
A2 regulated in GB 8624-2006.Combustion performance level of exterior decoration
panel shall be Level B or above regulated in GB 8624-2006.
6.4.2 Fire-resistant limit of porcelain steel panel shall reach requirements of the
demander, but the lowest fire-resistant limit shall be the level of 0.5h and above.
6.5 Assembly quality of fixed pendant
6.5.1 The fixed pedant shall be firmly and reliable connected in accurate position, without
defects influencing bearing force and installation.
7 Test Methods
7.1 Sampling
7.1.1 Test piece
For the test piece that is not regulated in the test method, it may adopt the product
sample as the test piece for inspection. If the product sample is not suitable for test (for
example, it is limited by test equipment), then corresponding samples can be produced
as the samples for inspection.
7.1.2 Preparation of corresponding samples
7.2 Dimensional deviation
7.2.1 The dimensional deviation of square panel shall be tested by straight steel ruler or
steel tap with the maximum scale of 1mm.
7.2.2 The dimensional deviation of circular panel shall be tested by straight steel ruler,
steel tap and feeler gauge with height and scale of 0.5mm. The circular fitness shall be
tested via the following methods.
7.2.4 The allowable dimensional deviation, geometric deviation and allowable flatness
deviation of other types of panels can refer to 7.1.1, 7.1.2 and 7.1.3.Precision of
measurement tools shall meet regulations of the product’s supply-demand sides. Angle
of square panel shall be inspected by protractor with a minimum scale of 0.5°.
7.2.5 The allowable deviation of hole size of the fixed pedant shall be inspected via
Vernier caliper with a minimum scale of 0.5mm.
7.2.6 Size and allowable geometric dimensional deviation of openings and gaps on
porcelain enameling steel panel surface shall be inspected via straight steel ruler and
steel tap with a minimum scale of 1mm.
7.3 Surface quality
7.3.1 Porcelain coating thickness of external surface
7.3.1.1 Adopt a film thickness detector with precision of 0.5μm for inspection.
7.4 Physiochemical properties
7.4.1 Salt water resistance
7.4.1.1 Test sample
Adopt corresponding samples as the inspection test pieces, not less than 3 pieces.
7.4.1.2 Test method
Immerse test pieces in NaCl solution with concentration of (5±1%) (mass fraction) and
temperature of 33°C ~ 35°C for 45 h, take them out, use water to flush them, place them
indoor vertically for 2 h, and then observe whether the porcelain surface has rust.
7.4.2 Acid resistance
Inspect it according to the method regulated in GB/T 9989-2005.
7.4.3 Alkali resistance
7.4.3.1 Sample
Adopt corresponding samples as the inspection test pieces, not less than 3 pieces.
8 Inspection rules
8.1 Inspection category
The product inspection can be divided into exit-factory inspection and type inspection; the
inspection items are shown in Table 11.
8.2 Exit-factory inspection
8.2.1 Group-batching rules
Take the production produced with the same raw material and same productive process
as one inspection batch for the exit-factory inspection.
8.2.2 Sampling scheme and judgment rules
8.2.2.1 Dimension deviation, outer surface porcelain thickness and fixed pendant
assembly quality inspection
8.2.2.2 The surface quality inspection
The inspection of porcelain-face enameling defect shall be conducted from one by one.
When it is inspected to be unqualified, that single-item is unqualified.
8.3.3 Sampling scheme and judgment rules
a) On the basis of each inspection item, draw 1 sample randomly from the products
with qualified exit-factory inspection to conduct test; when all the test results are
qualified, the type inspection is judged to be qualified. If one of these items is
unqualified, it shall draw double samples to conduct tests; when there is still one
test result unqualified, then the type inspection is judged to be unqualified.
b) For soft heavy impact resistance, wind load resistance, and fireproof performance,
it shall draw samples according to the rules of test method. Once the test result is
unqualified, the type inspection is judged to be unqualified, and no second test is
conducted.
e) For comprehensive judgment, when each inspection item result is qualified, the
type inspection is judged to be qualified.
9 Mark, Packing, Transportation and Storage
9.1 Mark
9.1.1 The porcelain enameling steel panel shall be pasted with clear trademark or name
of production factory.
9.2 Packing
The product packing shall conform to regulations of GB/T 9174.Each object shall be
packed by soft material in boxes. The packing shall be firm, with words such as “upwards,
carry and place gently, rainproof, damp-proof and collision avoidance”. The packing box
shall have certification, instructions for use and other quality certification documents and
technical materials.
9.3 Transportation
Handle and place the product gently during transportation. It is strictly prohibited to load
and unload wildly in case of damage. Rainproof and damp-proof measures shall be taken
during transportation and storage.
...... Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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