JB/T 4278.10-2011 PDF English
US$250.00 · In stock · Download in 9 secondsJB/T 4278.10-2011: Verification procedure for test equipment of rubber plastic wire and cable. Part 1O: Spark tester Delivery: 9 seconds. True-PDF full-copy in English & invoice will be downloaded + auto-delivered via email. See step-by-step procedureStatus: Valid JB/T 4278.10: Evolution and historical versions
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JB/T 4278.10-2011 | English | 250 |
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Verification procedure for test equipment of rubber plastic wire and cable. Part 1O: Spark tester
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JB/T 4278.10-1993 | English | 199 |
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(Rubber plastic wire and cable test equipment test methods Spark Tester)
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JB 4278.10-1986 | English | RFQ |
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JB/T 4278.10-2011: Verification procedure for test equipment of rubber plastic wire and cable. Part 1O: Spark tester ---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/JBT4278.10-2011
JB
MECHANICAL INDUSTRY STANDARD
ICS 29.060
K 13
Record No.. 32043-2011
Replacing JB/T 4278.10-1993
Verification Procedure for Test Equipment of Rubber Plastic
Wire and Cable – Part 10.Spark Tester
Issued on: MAY 18, 2011
Implemented on: AUGUST 1, 2011
Issued by. Ministry of Industry and Information Technology of the People’s
Republic of China
Table of Contents
Foreword... 3
1 Scope... 5
2 Normative References... 5
3 Verification Items and Technical Requirements... 5
3.1 Overview... 5
3.2 High-voltage power supply... 5
3.3 Test electrode... 6
3.4 Number of spark breakdowns... 6
3.5 Sensitivity... 6
3.6 Stability... 6
3.7 Guard electrode... 7
3.8 Inspection of Test speed... 7
4 Verification Instruments... 7
5 Verification Method... 8
5.1 Verification Items and Verification Procedure... 8
5.2 General inspection... 8
5.3 Inspection of test electrode... 9
5.4 Inspection of guard electrode... 10
5.5 Test voltage calibration... 10
5.6 Measurement of ripple factor of DC test voltage... 11
5.7 Sensitivity test... 12
5.8 Stability test... 12
6 Verification Results and Handling... 13
Verification Procedure for Test Equipment of Rubber
Plastic Wire and Cable – Part 10.Spark Tester
1 Scope
This Part of JB/T 4278 specifies the verification items and technical requirements, the
verification equipment, the verification methods, and the verification results and handling for
spark tester.
This Part applies to the verification of spark tester, whether newly manufactured, in use, or after
repair.
2 Normative References
The provisions in following documents become the provisions of this Part of JB/T 4278 through
reference in this Part. For dated references, the subsequent amendments (excluding
corrigendum) or revisions do not apply to this Part, however, parties who reach an agreement
based on this Standard are encouraged to study if the latest versions of these documents are
applicable. For undated references, the latest edition of the referenced document applies.
JB/T 4278.1-2011 Verification procedure for test equipment of rubber plastic wire and
cable -Part 1.General
3 Verification Items and Technical Requirements
3.1 Overview
In addition to complying with the provisions of this Part, the technical requirements of spark
tester shall also comply with the provisions of JB/T 4278.1-2011.
3.2 High-voltage power supply
3.2.1 Spark testers are classified according to their high-voltage power supply into power-
frequency spark testers and DC spark testers. The high-voltage power supply is divided into
power-frequency high-voltage power supply and DC high-voltage power supply. The power-
frequency high-voltage power supply is grounded at one end, while the positive terminal of the
DC high-voltage power supply is grounded. The ripple factor of the DC high-voltage power
supply shall not exceed 5% of the output DC voltage.
3.2.2 The indication error of the test voltage output of the spark tester shall be ± 5%.
3.3 Test electrode
3.3.1 The bottom of the test electrode may be V-shaped or U-shaped. The effective width of the
test electrode shall be no less than the outer diameter of the maximum test object plus 30 mm.
3.3.2 For metal bead chain or ring chain contact electrodes, the chain length shall be greater
than the depth of the V-shaped or U-shaped bottom.
a) For beads with a diameter of 2.5 mm, the spacing between two adjacent chains shall be
no greater than 5 mm. For beads with a diameter of 5.0 mm, the spacing between two
adjacent chains shall be no greater than 8 mm. The distance between two adjacent beads
in a string shall not exceed 2.5 mm. The beads shall be evenly distributed on the chain.
The surface of the beads shall be smooth and free of burrs that could scratch the test
object. Each link of the chain shall be flexible and retractable.
b) The rings shall be made of wire with a diameter greater than 0.8 mm. The narrow side of
the ring shall be no larger than 5 mm. There shall be no fewer than 20 rings per 100 mm
length of chain. The rings shall be evenly distributed on the chain. The surface of the
rings shall be smooth and free of burrs that could scratch the test object. Each link of the
ring shall be flexible and retractable.
3.4 Number of spark breakdowns
The breakdown counter shall be able to accurately record the number of spark breakdowns.
3.5 Sensitivity
The sensitivity requirement for the spark tester is that when a manual breakdown device is
connected between the high-voltage power supply test electrode and ground for inspection, the
spark tester shall indicate a breakdown.
3.5.1 When the spark gap of the manual breakdown device is temporarily short-circuited when
the power frequency high-voltage power supply is tested at a voltage of 3 kV (rms), the steady
current shall not exceed 600 μA.
3.5.2 When the spark gap of the manual breakdown device is temporarily short-circuited when
the power frequency high-voltage power supply is tested at a voltage of 5 kV (rms), the steady
current shall not exceed 600 μA.
3.6 Stability
3.6.1 At the maximum nominal test voltage, check by a manual breakdown device. The number
of times counted by the spark tester's breakdown counter shall be consistent with the actual
number of times.
3.6.2 When the high-voltage power supply is a power-frequency high-voltage power supply, a
non-defective test sample with the maximum capacitance value shall be placed between the
electrodes during this test. If a suitable test sample is unavailable, a 500 pF high-voltage
capacitor may be used as a substitute.
3.7 Guard electrode
3.7.1 Both ends shall have grounded guard electrodes. The width of the guard electrode shall
be no less than the effective width of the test electrode and no less than 10 mm in length.
3.7.2 The guard electrode shall comply with the provisions of 3.3.2.
3.8 Inspection of Test speed
Check the maximum speed of the test sample passing the electrodes according to the method
specified in this Standard.
4 Verification Instruments
4.1 Vernier caliper. Range 200 mm, graduation 0.02 mm.
4.2 Steel tape. Range 2000 mm, graduation 1 mm.
4.3 Electrostatic voltmeter. Class 1.5; or high input impedance measuring instrument. Input
impedance greater than 100 MΩ, actual measurement error less than 1.5%; or voltage
transformer. Class 1.0, AC voltmeter. Class 0.5.
4.4 Artificial breakdown device.
4.4.1 Artificial breakdown devices are divided into two types. those for sensitivity testing and
those for stability testing. The artificial breakdown device for stability testing can be safely
used at the highest nominal voltage of the spark tester.
4.4.2 The artificial breakdown device for sensitivity testing consists of a metal needle forming
a high-voltage test electrode, a microammeter, and the necessary current-limiting resistor. The
artificial breakdown device for stability testing consists of a metal needle forming a high-
voltage test electrode.
4.4.3 The metal plate and the metal needle rotate relative to each other; with the needle tip
passing over the plate at a period of 1 time per second. For power-frequency high-voltage power
supply, each test duration is 0.025 s; for DC high-voltage power supply, each test duration is
0.0005 s. The gap between the metal plate and the metal needle is (0.25 ± 0.05) mm, adjusted
with a 0.25 mm feeler gauge.
4.4.4 An AC or DC microammeter with an artificial breakdown device for sensitivity testing,
with an appropriate range, is used to measure the short-circuit steady-state current at 3 kV for
power-frequency high-voltage power supply; or measure the short-circuit steady-state current
at 5 kV for DC high-voltage power supply. To limit the short-circuit steady-state current to 600
u – nominal test voltage, in V.
5.7 Sensitivity test
5.7.1 Power-frequency high-voltage power supply
5.7.1.1 Adjust the test voltage to 3 kV. Connect an artificial breakdown device for sensitivity
testing between the high-voltage terminal and ground; and connect a current-limiting resistor
in series to limit the short-circuit steady-state current to 600 μA or less.
5.7.1.2 Start the artificial breakdown device and rotate it 20 times. The number of times counted
by the breakdown counter of the power-frequency spark tester shall be consistent with the actual
number of breakdowns.
5.7.2 DC high-voltage power supply
5.7.2.1 Adjust the test voltage to 5 kV. Connect an artificial breakdown device for sensitivity
testing between the high-voltage terminal and ground; and connect a current-limiting resistor
in series to limit the short-circuit steady-state current to 600 μA or less.
5.7.2.2 Start the artificial breakdown device and rotate it 20 times. The number of times counted
by the breakdown counter of the DC spark tester shall be consistent with the actual number of
breakdowns.
5.8 Stability test
5.8.1 Power-frequency high-voltage power supply
5.8.1.1 Place a non-defective test sample with the maximum capacitance value between the
electrodes as specified. The insulation or sheath of the test sample shall be made of PVC; and
the core or armor shall be grounded.
If a suitable test sample is unavailable, a 500 pF high-voltage capacitor may be used as a
substitute. Connect one end of the high-voltage capacitor to the test electrode, and the other end
to ground.
5.8.1.2 Connect a 500 pF high-voltage capacitor between the high-voltage terminal and ground.
5.8.1.3 Connect the artificial breakdown device for the stability testing between the high-
voltage terminal and ground.
5.8.1.4 Increase the test voltage to the maximum nominal voltage.
5.8.1.5 Start the artificial breakdown device and rotate it 20 times. The stability of the power-
frequency spark tester shall comply with the provisions of 3.6.1.
5.8.1.6 Restart the artificial breakdown device and rotate it 20 times. While the artificial
breakdown device is rotating, increase the test voltage from 3 kV to the maximum nominal
voltage, adjusting it up and down twice continuously. The number of times counted by the
breakdown counter of the power-frequency spark tester shall be consistent with the actual
breakdown count.
5.8.1.7 During periodic calibration of the power-frequency spark tester, the stability test may
be conducted at the highest voltage used by the spark tester by placing a non-defective test
sample of the largest size between the electrodes.
5.8.1.8 During periodic calibration of the power-frequency spark tester, the stability test does
not implement the provisions of 5.8.1.2.
5.8.2 DC high-voltage power supply
5.8.2.1 Connect the artificial breakdown device for the stability testing between the high voltage
terminal and ground.
5.8.2.2 Increase the test voltage to the maximum nominal voltage.
5.8.2.3 Start the manual breakdown device and rotate it 20 times. The stability of the DC spark
tester shall comply with the provisions of 3.6.1.
5.8.2.4 Restart the artificial breakdown device and rotate it 20 times. While the artificial
breakdown device is rotating, increase the test voltage from 5 kV to the maximum nominal
voltage, adjusting it up and down twice continuously. The number of times counted by the
breakdown counter of the DC spark tester shall be consistent with the actual number of
breakdowns.
NOTE 1.When conducting the tests specified in 5.7 and 5.8, the trigger signal shall be disconnected to
ensure that the power supply to the test transformer is not disconnected.
NOTE 2.When conducting the test specified in 5.7, the steel needle shall be replaced for each test. The
needle tip shall have a taper of no more than 60° and a diameter of no more than 2 mm, or an equivalent
needle shall be used.
NOTE 3.When conducting the test specified in 5.8, a thicker steel needle may be used to prevent the
needle tip from melting, or an HB pencil lead may be used in place of the steel needle.
6 Verification Results and Handling
6.1 A verification certificate shall be issued for spark testers that pass verification; a verification
result notice shall be issued for those that fail verification. The certificate shall specify the
maximum speed of the test electrode. The cover pages of the verification certificate and
verification result notice are provided in Appendixes A and B of JB/T 4278.1-2011.
...... Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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