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GB/T 21361-2017 PDF in English


GB/T 21361-2017 (GB/T21361-2017, GBT 21361-2017, GBT21361-2017)
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GB/T 21361-2017English155 Add to Cart 0-9 seconds. Auto-delivery. Motor vehicle air-conditioning unit Valid
GB/T 21361-2008English959 Add to Cart 5 days Motor vehicle air-conditioning unit Obsolete
Standards related to (historical): GB/T 21361-2017
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GB/T 21361-2017: PDF in English (GBT 21361-2017)

GB/T 21361-2017 GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 27.200 J 73 Replacing GB/T 21361-2008 Motor Vehicle Air-conditioning Unit ISSUED ON. JULY 12, 2017 IMPLEMENTED ON. FEBRUARY 1, 2018 Issued by. General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the People’s Republic of China. Table of Contents Foreword ... 3  1 Scope ... 4  2 Normative References ... 4  3 Terms and Definitions ... 5  4 Models and Basic Parameters ... 7  5 Requirements... 8  6 Test Methods ... 12  7 Inspection Rules ... 18  8 Marking, Packaging, Transportation and Storage ... 19  Appendix A (Normative) Test Method of Refrigerating Capacity of Air Conditioning Unit ... 22  Appendix B (Normative) Test Method of Noise of Air Conditioning Unit ... 36  Appendix C (Normative) Test Method of Vibration of Air Conditioning Unit ... 42  Appendix D (Informative) Test Method of Refrigerating Capacity of Air Conditioning Unit on the Site of Usage ... 45  Foreword This Standard is drafted in accordance with stipulations in GB/T 1.1-2009. This Standard serves as a replacement of GB/T 21361-2008 Motor Vehicle Air- conditioning Unit. In comparison with GB/T 21361-2008, there are the following main technical changes. ---The definition of refrigeration coefficient of performance is added (please refer to 3.10); ---The requirements of radio disturbance characteristics and air quality are added (please refer to 5.2); ---The requirement of operation test is modified (please refer to 5.5.2); ---The requirement of airtightness is modified (please refer to 5.5.1); ---The requirement of noise is modified (please refer to 5.5.10); ---The requirement of measuring grounding resistance is deleted (please refer to 5.6.4.3); ---The method of measuring the refrigerating capacity of motor vehicle air- conditioning unit on the scene of usage is added (please refer to Appendix D). This Standard was proposed by China Machinery Industry Federation. This Standard shall be under the jurisdiction of National Technical Committee (238) on Refrigeratory Equipment of Standardization Administration of China (SAC/TC 238). The responsible drafting organizations of this Standard. Hefei General Machinery & Electrical Products Inspection Institute, Shanghai SONGZ Automobile Air Conditioning Co., Ltd., Hefei General Machinery Research Institute. The participating drafting organizations of this Standard. Zhejiang Dun’an Artificial Environment Co., Ltd., Nanjing Aotecar New Energy Technology Co., Ltd., EMERSON Climate Technologies (Suzhou) Co., Ltd., Guangzhou JYAC Automobile Air Conditioner, Suzhou Xin Tong Chuang Automobile Air Conditioning Co., Ltd., Zhejiang Chunhui Industrial Group. The main drafters of this Standard. Rongye, Qinfeng, Xie Hongxi, Cai Peiyu, Chen Xiangji, Liuqiang, Ouyang Yong, Pengfei, Yang Chenguang, Wu Weixin. The release of previous versions of the standard replaced by this Standard is as follows. ---GB/T 21361-2008. Motor Vehicle Air-conditioning Unit 1 Scope This Standard specifies the terms, definitions, models, basic parameters, requirements, test methods, inspection rules, marking, packaging, transportation and storage of motor vehicle air-conditioning unit (hereinafter referred to as “air-conditioning unit”). This Standard is applicable to motor vehicle air-conditioning unit for the purpose of refrigeration. NOTE. please refer to GB/T 3730.1 for the definition of motor vehicle. 2 Normative References The following documents are indispensable to the application of this Standard. In terms of references with a specified date, only versions with a specified date are applicable to this Standard. The latest version (including all the modifications) of references without a specified date is also applicable to this Standard. GB/T 191 Packaging Pictorial Markings for Handling of Goods GB/T 3785.1-2010 Electroacoustics - Sound Level Meters - Part 1. Specifications GB 4706.32 Safety of Household and Similar Electrical Appliances - Particular Requirements for Heat Pumps, Air-conditioner and Dehumidifier GB 5226.1 Electrical Safety of Machinery - Electrical Equipment of Machines - Part 1. General Requirements GB/T 6388 Transport Package Shipping Mark GB 8410 Flammability of Automotive Interior Materials GB 9237-2001 Mechanical Refrigerating Systems Used for Cooling and Heating - Safety Requirements GB/T 13306 Plates GB/T 18655 Vehicles, Boats and Internal Combustion Engines - Radio Disturbance Characteristics - Limits and Methods of Measurement for the Protection of On-board Receivers GB/T 27630 Guideline for Air Quality Assessment of Passenger Car JB/T 7249 Terminology of Refrigeration Equipment SAE J 1627-1995 Performance Criteria for Electronic Refrigerant Leak Detectors SAE J 1628 Technician Procedure for Using Electronic Refrigerant Leak Detectors for Service of Mobile Air-conditioning Systems 3 Terms and Definitions What is defined in JB/T 7249, and the following terms and definitions are applicable to this document. 3.1 Motor Vehicle Air-conditioning Unit Motor vehicle air-conditioning unit refers to an air-conditioning system that is constituted of compressor, condenser, throttle element, evaporator, draught fan and necessary control units. It is adopted to adjust the interior temperature and humidity in motor vehicle and provide comfortable environment to passengers. 3.2 Indirect Drive Air-conditioning Unit Indirect drive air-conditioning unit refers to air-conditioning unit whose compressor is driven by an independent auxiliary power. 3.3 Direct Drive Air-conditioning Unit Direct drive air-conditioning unit refers to air-conditioning unit whose compressor is driven by motor vehicle’s main power. 3.4 Air Enthalpy Difference Air enthalpy difference refers to a method of measuring air conditioning unit’s capacity. It measures air conditioning unit’s air supply parameter, air return parameter and circulating air volume; determines air conditioning unit’s refrigerating capacity through the product of air volume, air supply and air return enthalpy difference. 3.5 Refrigerating Capacity Refrigerating capacity refers to the heat that air conditioning unit drains away from enclosed space, interior space or area of motor vehicle under stipulated refrigerating capacity and test conditions. NOTE. the unit of refrigerating capacity is (W). 3.6 Air Flow Rate Air flow rate refers to the volume flow rate of air that enters air conditioning unit within a unit time under stipulated refrigerating capacity and test conditions. NOTE. the unit of air flow rate is (m3/h). 3.7 Compressor Drive Power Compressor drive power refers to the power consumed by driving the compressor under stipulated refrigerating capacity and test conditions. NOTE. the unit of compressor drive power is (W). 3.8 Accessory Electric Power Accessory electric power refers to the total power of evaporator fan, condenser fan, electromagnetic clutch and electronic control system of air conditioning unit under stipulated refrigerating capacity and test conditions. NOTE. the unit of auxiliary power consumption is (W). 3.9 Energy Efficiency Ratio; EER Energy efficiency ratio refers to the ratio of air conditioning unit’s refrigerating capacity to the compressor drive power under stipulated refrigerating capacity and test conditions. NOTE. the unit of energy efficiency ratio is (W/W). 3.10 Refrigeration Coefficient of Performance; REER Refrigeration coefficient of performance refers to the ratio of air conditioning unit’s refrigerating capacity to the compressor drive power under stipulated engine speed. Refrigeration coefficient of performance shall be calculated in accordance with Formula (1). Where, ---the ratio of air conditioning unit’s refrigerating capacity to the compressor drive power at a low engine speed; ---the ratio of air conditioning unit’s refrigerating capacity to the compressor drive power at a nominal refrigerating engine speed; ---the ratio of air conditioning unit’s refrigerating capacity to the compressor drive power at a high engine speed. NOTE. the unit of refrigeration coefficient of performance is (W/W). 4 Models and Basic Parameters 4.1 Models 4.1.1 In accordance with the drive mode of refrigerating compressor, it can be divided into. ---Indirect drive; ---Direct drive. 4.1.2 In accordance with structural model of motor vehicle air conditioning unit, it can be divided into. ---Integral type; ---Split type. 4.1.3 In accordance with the evaporator’s layout mode of motor vehicle air conditioning unit, it can be divided into. ---Overhead type; ---Rear type; ---Bottom type; ---Internal type. 4.1.4 In accordance with the air supply mode of motor vehicle air conditioning unit, it can be divided into. ---Direct air supply type; ---Air flue type. 4.2 Basic Parameters 4.2.1 The basic parameters of air conditioning unit include. refrigerating capacity, air flow rate, compressor drive power, accessory electric power and noise. 4.2.2 In terms of air conditioning unit without connection with air hose, external static pressure shall be 0 Pa. Air condition unit with connection with air hose shall adopt nominal external static pressure. 5 Requirements 5.1 General Requirements 5.1.1 Air conditioning unit shall comply with the stipulation in this Standard; air conditioning unit shall be manufactured in accordance with drawings and technical documents that are approved through a stipulated procedure. 5.1.2 The surface of painted parts shall not manifest obvious bubbles, flow marks, leakage, exposed primer, and unexpected wrinkles or damages. 5.2 Requirements of Components and Materials 5.2.1 All the components and materials of air conditioning unit shall respectively comply with the stipulation in relevant standards; satisfy the requirements of functional performance and guarantee the safety. 5.2.2 The heat insulation layer of air conditioning unit shall manifest satisfying heat retaining property and non-absorbency; it shall be non-toxic and odorless. Its combustion characteristic shall comply with the stipulation of technical requirements in GB 8410. The heat insulation layer shall be firmly and evenly pasted. 5.2.3 The selection and installation of electrical components of air conditioning unit shall comply with the requirement in GB 4706.32 and GB 5226.1, and the requirement of radio disturbance characteristic of GB/T 18655. 5.2.4 The external insulation layer of wires and cables used in air conditioning unit shall adopt anti-flaming, low-smoke and halogen-free materials. The current-carrying capacity of wires and cables shall satisfy the operating requirements. 5.2.5 The quality of air supply from the evaporator shall comply with the requirement of air quality in GB/T 27630. 5.3 Structural Requirements 5.3.1 The drainage structure of air conditioning unit shall be reliable. During the operation, condensation water and raindrops shall not leak into the car. The air outlet of air conditioning unit shall not spray with water. 5.3.2 The opening size of fresh air outlet of air conditioning unit shall comply with the requirement of fresh air volume. The fresh air outlet shall be equipped with the function of air-water separation, which can prevent raindrops or snow from entering the car during the operation. The filter screen shall be conveniently assembled and disassembled. 5.4 Requirements of Assembly 5.4.1 Before assembly, the various components of the refrigerating system of air conditioning unit shall be clean and dry. 5.4.2 The various pipelines and components in air conditioning unit shall adopt necessary positioning measures to guarantee that there is no failure caused by vibration, impact, or the affect of heat or cold during the operation. 5.4.3 The connection of various components of air conditioning unit shall be firm; there shall be no leakage of water or oil. 5.4.4 The installation and layout of electrical circuits, electrical equipment and self- control devices shall be safe, firm and reliable. 5.5 Performance Requirements 5.5.1 Air-tightness The test shall be conducted in accordance with Method a) in 6.3.1 or Method b) in 6.3.1. a) When Method a) in 6.3.1 is adopted in the test, the assembly of the evaporator and the condenser shall not manifest any leakage; b) When Method b) in 6.3.1 is adopted in the test, the annual leakage rate of the assembly of the evaporator and the condenser after helium leak detection shall be lower than 5 g/a. 5.5.2 Operation When the test is conducted in accordance with the method in 6.3.2, the assembly of the evaporator and the condenser shall be able to function normally. The safety protection device shall be sensitive and reliable; the motion of control components, such as temperature and electrical appliances, shall be normal. All the test items shall comply with the requirement in design. 5.5.3 Waterproof property When the test is conducted in accordance with the method in 6.3.3, the seam joint where the air conditioning unit is connected with car body shall not manifest any water leakage. 5.5.4 Refrigerating capacity When the test is conducted in accordance with the method in 6.3.4, the practically tested refrigerating capacity of air conditioning unit shall be not less than 95% of the nominal refrigerating capacity. 5.5.5 Compressor drive power When the test is conducted in accordance with the method in 6.3.6, the practically tested power of the compressor of air conditioning unit shall be not more than 110% of the nominal compressor drive power. 5.5.6 Accessory electric power When the test is conducted in accordance with the method in 6.3.4, the practically tested accessory electric power of air conditioning unit shall be not more than 110% of the nominal accessory electric power. 5.5.7 Refrigerating operation under maximum load Refrigerating operation of the air conditioning unit under the maximum load shall satisfy the following requirements. a) After the test is conducted in accordance with the method stipulated in 6.3.7, the various components of the air conditioning unit shall not be damaged and shall be functioning normally; b) In the first 1 h of continuous operation, the air conditioning unit shall be able to function normally; c) After re-starting the air conditioning unit after 3 min of suspension, within the first 5 min after it starts operation, the overload protector is allowed to be tripped off. However, no motion is allowed after that. If the overload protector is not reset within the first 5 min after it starts operation and is reset within 30 min after it is suspended, the air conditioning unit shall be operated continuously for 1 h. 5.5.8 Condensation operation The air conditioning unit shall be able to operate normally under the working condition of condensation. The condensation water shall not be blown out of the air conditioning unit with the wind, instead, it shall be smoothly drained out of the drain hole (pipe). 5.5.9 Low-temperature operation The air conditioning unit shall be able to operate normally under the working condition of low temperature. The air flue of the evaporator shall not be blocked by frost. The air outlet of the air conditioning unit shall not blow out flake ice or waterdrops. 5.5.10 Noise The noise (sound pressure level) of the evaporator’s side of the air conditioning unit shall be tested in accordance with the method in 6.3.10; the tested value shall not exceed 70 dB(A). In the test of noise (sound pressure level) of the condenser’s side of the air conditioning unit, the tested value shall not exceed 70 dB(A). 5.5.11 Air flow rate The air flow rate of the air conditioning unit under practical air condition shall be tested in accordance with the method in 6.3.5; the value of air flow rate shall not be less than 95% of the nominal air flow rate. 5.5.12 Energy efficiency ratio The practically tested value of energy efficiency ratio of the air conditioning unit shall be not less than 95% of the indicated value, and not less than 1.9 W/W. 5.5.13 Refrigeration coefficient of performance The practically tested value of refrigeration coefficient of performance of the air conditioning unit shall be not less than 95% of the indicated value, and not less than 2.0 W/W. 5.5.14 Vibration resistance property After vibration test, the compressor, evaporator and condenser of the air conditioning unit shall not manifest any breakage, crack or leakage. Components shall not be damaged; fasteners shall not be loosened; the property shall comply with the requirement. 5.6 Safety Requirements 5.6.1 Safety of refrigerating system The property of the refrigerating system or refrigerating components of the air conditioning unit shall comply with the stipulation of strength test in 5.1.1.1 and system- wide test in 5.1.1.2 in GB 9237-2001. 5.6.2 Safety property of control devices The air conditioning unit shall be equipped with safety protection measures or devices that prevent the operating parameters (such as temperature and pressure, etc.) from exceeding the stipulated range. The setting of the protection devices shall comply with design requirements and be sensible and reliable. 5.6.3 Mechanical safety The design of the air conditioning unit shall guarantee reliable stability during normal transportation, installation and usage. The air conditioning unit shall have sufficient mechanical strength; its structure shall guarantee that in the vibration test in accordance with the method in 6.3.11 and the normal operation of motor vehicle, its components will not be damaged, the fasteners will not be loosened, and the property can comply with the requirement. After the vibration test, air-tightness test shall be conducted; it shall be guaranteed that there is no leakage. Protective cover, protective net or similar components shall have sufficient mechanical strength. 5.6.4 Electrical safety performance 5.6.4.1 Insulation resistance The test shall be conducted in accordance with the method that is stipulated in 6.3.12.1. The insulation resistance of the air conditioning unit’s live parts against non-charged metal parts shall be not less than 2 MΩ. 5.6.4.2 Electrical strength The test shall be conducted in accordance with the method that is stipulated in 6.3.12.2. Impose the stipulated test voltage between the air conditioning unit’s live parts and the non-charged metal parts for 1 min, there shall be no breakdown or flashover. 5.6.4.3 Ground connection The air conditioning unit shall have reliable ground connection with obvious marking. 5.6.4.4 Safety signs The air conditioning unit shall set up permanent safety signs (such as signs of ground connection and warning, etc.) in obvious positions. 6 Test Methods 6.1 Test Conditions 6.1.1 Please refer to Appendix A for the test device of air conditioning unit. 6.1.2 The working condition of the test shall comply with the stipulation in Table 1. Table 1 -- Working Condition Unit. °C Test Condition Refrigerating Operation Nominal Refrigeration Maximum Load Low Temperature Condensation Dry-bulb Temperature Dry-bulb Temperature Wet-bulb Temperature Wet-bulb Temperature Air Condition of Side Entrance of Evaporator Air Condition of Side Entrance of Condenser 6.1.3 The speed of the compressor shall comply with the stipulation in Table 2. Table 2 -- Compressor Speed Unit. /min 6.1.4 The motor terminal voltage for the draught fan shall comply with the stipulation in Table 3. Table 3 -- Relations between Nominal Voltage and Terminal Voltage Unit. V 6.1.5 The flow rate of the air inlet of the condenser shall satisfy the following requirements. a) When the condenser is installed on the windward side, it shall comply with the stipulation in Table 4, but if the condenser is equipped with a draught fan, the draught fan shall be shut down. Model Compressor Speed Low Speed Nominal Refrigerating Speed High Speed High Speed Direct Drive Indirect Drive Vortex Spiral Swash Plate Piston Crank Connecting Rod Piston NOTE 1. in principle, the refrigerating capacity of main engine drive type refers to the refrigerating capacity when the compressor speed is the nominal refrigerating speed. When there is significant difference between the compressor speed of 40 km/h common speed and the nominal refrigerating speed, then, compressor speed, which is at the common speed, signifies the refrigerating capacity, but the compressor speed shall be indicated. NOTE 2. during the test, the variation of the compressor speed shall be less than or equal to ± 2%. Nominal Voltage Terminal Voltage Table 4 -- Flow Rate of Air Inlet Unit. m/s b) When the condenser is installed on a side other than the windward side, the motor-driven condenser draught fan shall be tested in accordance with the terminal voltage in Table 3. c) In terms of integral independent air conditioning unit, the flow rate of the air inlet when the auxiliary engine reaches the nominal speed shall be considered as the flow rate of the air inlet of the condenser. 6.1.6 The model and accuracy of the instruments and apparatuses shall comply with the stipulation in Table 5. Table 5 -- Model and Accuracy of Instruments and Apparatuses Compressor Speed Low Speed Nominal Refrigerating Speed High Speed Flow Rate of Condenser’s Air Inlet Category Model Accuracy Temperature Meter Air Pressure Meter Electric Meter Refrigerant Pressure Meter Pressure Meter (atmospheric pressure) Speed Meter Mass Meter Measured Mass Measured Speed Atmospheric Pressure Reading Air Duct Static Pressure Air Temperature Refrigerant Temperature Mercury Glass Thermometer Resistance Thermometer Thermocouple Temperature Sensor Barometer, Air Pressure Transmitter Pressure Gauge, Pressure Transmitter Indicative Integrating Pressure Gauge, Pressure Transmitter Tachometer, Strobe 6.1.7 In the refrigerating test of the air conditioning unit under nominal working condition, the allowable deviation of the reading of various parameters shall comply with the stipulation in Table 6. Table 6 -- Allowable Deviation of Reading under Nominal Working Condition 6.1.8 In the test (other than nominal working condition) of the air conditioning unit, the allowable deviation of various parameters of working condition shall comply with the stipulation in Table 7. Table 7 -- Allowable Deviation of Reading in Property Test Unit. °C 6.2 General Requirements 6.2.1 All the tests of the air conditioning unit shall comply with the nominal voltage and nominal frequency on the plate. 6.2.2 In terms of the split type of air conditioning unit, the pipe that connects the indoor unit and the outdoor unit shall be tested in accordance with the full length or 10 m pipe provided by the manufacturer. The length of the outdoor part of the connecting pipe shall be not less than 3 m; the thermal insulation and installation requirements of the outdoor part shall comply with the product specification. 6.3 Test Methods 6.3.1 Air-tightness test Item Air Temperature /°C Dry Bulb Wet Bulb Voltage /V Air Volume Flow /(m3/h) External Resistance of Air Flow/Air Static Pressure/Pa Deviation of Average Reading to Nominal Working Condition Maximum Deviation of Various Readings to Nominal Working Condition Item Maximum Range of Variation Average Range of Variation Dry-bulb Temperature of Indoor and Outdoor Air Wet-bulb Temperature of Indoor and Outdoor Air Air-tightness test includes the following two methods. a) Under the normal charging amount of refrigerant, the assembly of the evaporator and the condenser shall satisfy the technical requirement regarding R134a in SAE J 1627-1995. In terms of testable components whose leak rate is 14 g/a, use an electronic refrigerant leak detector to conduct the test in accordance with the operating procedure that is stipulated in SAE J 1628. b) Charge dry nitrogen into the assembly of the evaporator and the condenser, till it reaches the maximum pressure of unit operation, then, immediately seal it up. 6.3.2 Operation test Test the operative condition of the assembly of the evaporator and the condenser; the sensitivity and reliability of safety protection devices. Test whether the motion of control components, such as temperature and electrical appliances, is normal. 6.3.3 Spraying test When the air conditioning unit is installed on a finished motor vehicle, evenly spray not less than 200 mm/h precipitation whose pressure is higher than 0.1 MPa onto corresponding parts of the finished motor vehicle. The test shall last for not less than 10 min. 6.3.4 Refrigerating capacity test Conduct the test in accordance with the nominal static pressure of air outlet of air conditioning unit; the nominal refrigerating capacity test condition that is stipulated in 6.1; the method in Appendix A. 6.3.5 Air flow rate test Test the air flow rate of the air conditioning unit simultaneously in the test of the refrigerating capacity in accordance with the test method provided in Appendix A. 6.3.6 Compressor drive power and accessory electric power test Test the compressor drive power and accessory electric power of the air conditioning unit simultaneously in the test of the refrigerating capacity in accordance with the test method provided in Appendix A. 6.3.7 Test of refrigerating operation under maximum load Stably operate the air conditioning unit under the test condition of maximum load that is stipulated in 6.1, then, shut it down for 3 min; re-start it and operate it for 1 h. 6.3.8 Test under condensation operation Continuously operate the air conditioning unit for 4 h under the test condition of condensation operation that is stipulated in 6.1. 6.3.9 Test under low-temperature operation Continuously operate the air conditioning unit for 4 h under the test condition of low temperature that is stipulated in 6.1 6.3.10 Noise test Under nominal voltage and nominal frequency, test the noise of the air conditioning unit in accordance with the stipulation in Appendix B. 6.3.11 Vibration test Conduct the vibration test of the air conditioning unit in accordance with the stipulation in Appendix C. 6.3.12 Test of safety property of electrical appliance 6.3.12.1 Test of insulation resistance Use megohmmeter to test the insulation resistance of live parts of the air conditioning unit against non-charged metal parts. The scale of the megohmmeter shall comply with the stipulation in Table 8. Table 8 -- Megohmmeter Scale 6.3.12.2 Test of electrical strength Conduct the test of electrical strength of the air conditioning unit in accordance with the test ...... ......
 
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