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GB 18045-2000 PDF English

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GB 18045-2000: Safety glass for railway rolling stock
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GB 18045-2000: Safety glass for railway rolling stock

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GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 81.040 Q 37 Safety Glass for Railway Rolling Stock Issued on. APRIL 3, 2000 Implemented on. JUNE 1, 2000 Issued by. China State Bureau of Quality & Technical Supervision

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative References... 4 3 Definitions... 4 4 Type and Mark... 5 5 Requirements... 5 6 Test Methods... 15 7 Inspection Rules... 22 8 Packaging, Marking, Transportation and Storage... 24

Foreword

This Standard equivalently adopts Japanese standard JIS R 3213.1998 “Safety Glass for Railway Rolling Stock”, which is equivalent to this Standard in terms of technical contents. As JIS R3213.1998 imposes somewhat lower requirements on the performance of 3.2mm tempered glass, and the 3.2mm tempered glass has not yet been used for railway rolling stock in China, this Standard deletes the series of this thickness; in considering the service environment and process characteristics of tempered glass and laminated glass, this Standard adds the performance requirements of transmittance and optical distortion of tempered glass as well as the requirements of radiation resistance and penetration resistance of laminated glass; as the thermal performance index of insulated glass depends on its structural composition rather than its safety performance, this Standard has no such provisions. This Standard makes references to the relevant national standards for some of its performance test methods, which are equivalent to international standards and consistent with the provisions of the Japanese standard JIS R 3213-1998. This Standard was proposed by the State Bureau of Building Materials Industry. This Standard shall be under the jurisdiction of the Glass Science and Special Glass Fiber Institute of China Building Materials Academy. Drafting organizations of this Standard. Railway Ministry Sifang Rolling Stock Research Institute AND Qinghuangdao Yaohua Industrial and Technical Glass Co., Ltd. The main drafters of this Standard. Wang Wenbiao, Gong Shuyi, Dai Kegong, Wang Yingzhou, Mo Jiao, Yang Jianjun, Sun Baishi and Ma Jun. This Standard shall be responsibly interpreted by the Glass Science and Special Glass Fiber Institute of China Building Materials Academy. Safety Glass for Railway Rolling Stock

1 Scope

This Standard specifies the type and requirements of safety glass for railway rolling stock. This Standard is applicable to safety glass for windows of railway rolling stock and locomotives.

2 Normative References

The following standards contain provisions which, through reference in this text, constitute the provisions of this Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision. The parties who enter into agreement based on this Standard are encouraged to investigate the possibility of applying the latest editions of the standards indicated below. GB/T 531-1992 Rubber, Vulcanized - Determination of Shore A Hardness (neq ISO 7691.1986) GB 1216-1985 Micrometers (neq ISO 3611.1978) GB/T 5137.1-1996 Road Vehicles - Safety Glazing Materials - Test Methods for Mechanical Properties (eqv ISO 3537.1991) GB/T 5137.2-1996 Road Vehicles - Safety Glasses - Test Methods for Optical Properties

3 Definitions

This Standard adopts the definitions given in JC/T 632 and the following. 3.1 Tempered Laminated Glass When the laminated glass product that is composed of more than two glass plates has at least one tempered glass, it is called tempered laminated glass. 3.2 Insulated Safety Glass The product, that is made of two or more sheets of laminated or tempered glass, juxtaposed with uniform clearance which is filled inside with dry air close to air pressure outside or other gases, and sealed along its perimeter. 3.4 Datum Edge The lower edge of the glass fitted to a vehicle.

4 Type and Mark

4.1 The type and mark of safety glass for railway rolling stock are shown in Table 1. 4.2 Example of Marking

5 Requirements

Safety glass shall, based on their different types, comply with the applicable provisions as shown in Table 2. 5.1 Requirements of Tempered Glass 5.1.1 Thickness The thickness of tempered glass and its allowable tolerance shall comply with Table 3. 5.1.2 Dimensional Tolerance 5.1.2.1 The allowable dimensional tolerance of rectangular or square tempered flat glass is shown in Table 4; however, it shall be negotiated by both the buyer and the seller in case that it complies with any of the provisions 1) ~4). 5.1.2.2 The allowable dimensional tolerance of tempered flat and bent glass of other shapes but rectangles and squares is shown in Table 5; however, it shall be negotiated by both the buyer and the seller in case that it complies with any of the provisions 1) ~3). 5.1.5 Appearance The appearance quality of tempered glass is shown in Table 7. 5.1.6 Transmittance Three test pieces shall be taken for test. The transmittance of every test piece must be more than 50%. The transmittance of colored glass shall be negotiated between the buyer and the seller. in a 100mm×100mm square with this part included must be more than 160. 5.2 Requirements of Laminated Glass 5.2.1 Thickness The nominal thickness of laminated glass is the sum of the nominal thickness of both pane glass and the interlayer, and shall be agreed on by the buyer and the seller. The thickness of laminated glass and its allowable tolerance are shown in Table 9.However, for the bent laminated glass, the laminated glass made up of more than 3 panes, the tempered laminated glass and the laminated glass with a nominal thickness more than 13mm, the thickness and their allowable tolerance shall be agreed upon by the buyer and the seller. 5.2.2.2 The allowable dimensional tolerance of flat and bend laminated glass of the shape other than rectangles and squares is shown in Table 11.However, the allowable dimensional tolerance of the laminated glass made up of more than 3 panes, the laminated glass with a nominal thickness more than 13mm and the laminated glass with the length of its one side over 2400mm shall be agreed upon by the buyer and the seller. 5.2.11 Penetration Resistance Six test pieces are taken for the test. The falling ball shall be 4m high and shall not penetrate the test pieces within 5s after the impact. If the 6 test pieces comply, then it is qualified; if 4 or less comply, then it is not qualified. If 5 test pieces comply, another 6 fresh test pieces shall be taken for the test. If all of the 6 fresh test pieces comply, then it is qualified. 5.3 Requirements of Insulated Safety Glass 5.3.1 Thickness The thickness of insulated safety glass is the sum of the nominal thickness of both pane glass and the air layer, and shall be agreed on by the buyer and the seller. The allowable thickness tolerance of insulated safety glass is shown in Table 14.However, for the products with more than 2 air layers or the products whose pane glass is 15mm in one sheet, the bent insulated glass and the products made up of more than 2 layers of laminated glass, then their allowable thickness tolerance shall be agreed upon by the buyer and the seller. 5.3.2.2 The allowable dimensional tolerance of insulated safety glass of the shape other than rectangles and squares is shown in Table 16.However, the allowable dimensional tolerance of the products with its length over 2200mm or with more than 2 air layers shall be agreed upon by the buyer and the seller.

6 Test Methods

6.1 Test Methods of the Thickness and Dimensions of Safety Glass 6.1.1 Determination of Thickness A micrometer in conformity with GB 1216 or any other instrument of the equivalent accuracy is adopted to measure the midpoint of every side of the glass. The arithmetic mean value of the measuring results is the thickness value, rounded to 2 decimal places in mm. 6.1.4 Determination of Curvature Tolerance Take bent products as test pieces for determination of curvature tolerance. Put the test piece on the test mold as shown in Figure 1.Use a clearance gauge accurate to 0.1mm to measure the clearance between the glass test piece and the test mold. 6.2 Test Methods of Appearance of Safety Glass Take the products as test pieces. Under the conditions of good natural light or scattering illumination, conduct a visual test at 500mm away from the glass surface. In determining the length or diameter of apparent defects, a metal ruler, accurate to 0.5mm as required by JB 2546, shall be used. 6.3 Test Methods of Basic Characteristics 6.3.1 Transmittance Test Take the product or the test piece as the sample, and carry out determination according to GB/T 5137.2. 6.3.2 Optical Distortion Test Take the product as the test piece, and carry out determination according to GB/T 5137.2. 6.3.4.3 Test Procedure 6.3.5 Fragmentation Test 6.3.5.1 Test Piece Sampled from the products. 6.3.5.2 Test Rig Exposure and printing equipment; hammer or punch with a tip curvature radius at 0.2mm±0.05mm. 6.3.5.3 Test Procedure 6.3.6.1 Test Piece The size of test pieces is 350mm×500mm. 6.3.6.3.2 Test Rig Use the container of steel sheet as shown in Figure 3 and bar thermometers (1°C in a gradation, and with a range from +30°C to -70°C) or temperature indicators of the same accuracy as above. 6.3.6.3 Test Procedure 6.3.8 Radiation Resistance Test The laminated glass, whose test piece size is 76mm×300mm, follows GB/T 5137.3 to carry out the test. 6.3.9 Penetration Resistance Test The laminated glass, whose test piece size is 300mm×300mm, follows GB/T 5137.3 to carry out the test.

7 Inspection Rules

7.1 Classification of Inspection The inspection includes exit-factory inspection and type inspection. 7.1.1 Exit-factory inspection. the inspection item includes thickness, dimensional tolerance, appearance, warpage, curvature tolerance and dew point. Any request for additional inspection items shall be agreed upon by the buyer and seller. 7.2 Lot Grouping and Sampling Rules 7.2.1 The test of products on their thickness, dimensional tolerance, appearance, warpage, curvature tolerance and dew points shall make random sampling according to Table 22.If the lot range of dew point test is less than 15 pieces, at least 5 pieces shall be sampled for the test. 7.2.2 For other technical performance required for the product, if tested by the product, it shall be sampled in number as required by the test item. If the test uses test pieces, the test pieces shall be prepared under the same process conditions. 7.3 Determination Rules If the rejection number of thickness, dimensional tolerance, appearance, warpage and curvature tolerance is greater than or equal to that as specified in Table 22, then the lot of the products is deemed as unqualified in respect of the thickness, dimensional tolerance, appearance, warpage and curvature tolerance respectively.

8 Packaging, Marking, Transportation and Storage

8.1 Packaging The product shall be packed in containers or wooden crates. Every sheet of glass shall be packaged with paper or furnished with other protective measures. Between the glass and the packing case, it shall be filled with light and soft materials, such as scratches, that will not cause apparent defects to glass. The detail requirements shall comply with JC/T 512. 8.2 Marking The marking shall comply with the relevant provisions set forth in the JC/T 512.Every packing case shall be marked outside with the words “upward, handle with care” as well as the glass thickness, type, manufacturer name or trademark. 8.3 Transportation ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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