AQ/T 3034-2010 PDF in English
AQ/T 3034-2010 (AQ/T3034-2010, AQT 3034-2010, AQT3034-2010)
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Guidelines for process safety management of chemical corporations
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AQ/T 3034-2010: PDF in English (AQT 3034-2010) AQ/T 3034-2010
AQ
INDUSTRY STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 13.100
E 09
Record No.. 29850-2010
Guidelines for Process Safety
Management of Chemical Corporations
ISSUED ON. SEPTEMBER 6, 2010
IMPLEMENTED ON. MAY 1, 2011
Issued by. State Administration of Work Safety of the People’s Republic
of China
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Table of Contents
Foreword ... 3
Introduction ... 4
1 Scope ... 5
2 Normative References... 5
3 Terms and Definitions ... 5
4 Management Element ... 6
4.1 Process Safety Information ... 6
4.2 Process Hazard Analysis ... 8
4.3 Operating Specifications ... 9
4.4 Training ... 10
4.5 Contractor Management ... 11
4.6 Safety Review Before Pilot Production ... 12
4.7 Mechanical Integrity ... 13
4.8 Operation License ... 14
4.9 Change Management ... 14
4.10 Emergency Management ... 15
4.11 Process Accident/Event Management ... 17
4.12 Conformity Assessment ... 19
Appendix A ... 21
Foreword
Appendix A of this Standard is informative.
This Standard was proposed by the State Administration of Work Safety.
This Standard shall be under the jurisdiction of the Subcommittee 3 on Chemicals of
the National Technical Committee 288 on Safety Production of Standardization
Administration of China (TC 288/SC 3).
Drafting organizations of this Standard. China Business Council for Sustainable
Development, SINOPEC Research Institute of Safety Engineering (Qingdao), and
Shanghai SECCO Petrochemical Company Limited.
Chief drafting staffs of this Standard. Zhai Qi, Zhang Haifeng, Jin Tao, Yang Xiaoping,
Zhao Yaoli, and Ji Qing.
This Standard is issued for the first-time.
Introduction
Petrochemical industry is a high risk industry; all countries, corporations, international
or geographical organizations are actively summarizing and searching the safety
modes and methods for corporation management. In recent years, as the increasing
of foreign sole-venture and joint-venture projects, the management modes and
practices of international corporations with outstanding achievements in safety and
environmental protection had been known, used for reference, and introduced
gradually by domestic corporations, which build-up good management experiences
and a set of effective management mode in the process of production and operation.
On the basis of reference from safety management mode and management method of
technological process in the production process of foreign petrochemical corporations,
and in conjunction with the actual conditions in China, this guidelines for process safety
management of chemical corporations was formed with a view to provide thoughts and
frames for the essential safety management of chemical corporations.
This Standard was prepared on the basis of successful practices of corporations and
with high workability. For the convenience of corporation's application, "Application
Examples for Guidelines for Process Safety Management of Chemical Corporations"
is served as informative appendix of this Standard, and favorable to use for reference
of corporations in practice.
This Standard is the standard in conjunction with AQ/T 3012-2008 "Guideline of Safety
Management System Implementation for Petrochemical Corporation". Corporations
may use this Standard to strengthen the process safety management of management
system and enhancement of overall safety performance.
Guidelines for Process Safety Management of
Chemical Corporations
1 Scope
This Standard specifies the elements and requirements for process safety
management of petrochemical corporations. It gives application examples of process
safety management.
This Standard is applicable to the process safety management of petrochemical
corporations.
2 Normative References
The following normative documents contain provisions which, through reference in this
text, constitute provisions of this Standard. For dated references, subsequent
amendments or revisions of these publications do not apply. However, parties when
enter in agreements based on this Standard are encouraged to investigate the
possibility of applying the most recent editions of the normative documents indicated
below. For undated references, the latest edition of the normative document referred
to applies.
GB/T 24001-2004 Environmental management systems — Requirements with
guidance for use
GB/T 28001-2001 Occupational health and safety management system —
Specification
AQ/T 3012-2008 Guideline of safety management system implementation for
petrochemical corporation
3 Terms and Definitions
For the purpose of this document, terms and definitions given in GB/T 24001-2004,
GB/T 28001-2001, AQ/T 3012-2008, and the followings apply.
3.1 Element
Critical factors of process safety management.
3.2 Process
b) Chemical principle information of the process;
c) Maximum design storage content of materials;
d) Safety operating range (temperature, pressure, flow rate, liquid level or liquid
level component, etc.);
e) Any deviation from the evaluation result of normal operating conditions, include
influence on the safety and health of personnel.
Note. Aforesaid process and technology information are usually contained in technical manuals, operation
specifications, operating methods, training materials or other similar documents.
4.1.3 Process equipment information
Process equipment information shall at least include.
a) Material;
b) Process instrument diagram (PID);
c) Zoning plan of electric equipment hazard ratings;
d) Pressure relief system design and design basis;
e) Design drawing of ventilation system;
f) Design standard or specification;
g) Material and energy balance sheets;
h) Measurement control system;
i) Safety system (for example. interlock, monitoring or inhibition system).
4.1.4 Process safety information management
Process safety information are usually contained in technical manuals, operation
specifications, training materials or other process documents. Process safety
information document shall be incorporated in and managed by corporation's file
control system; the latest edition shall be maintained.
Corporations may obtain the required process safety information through the following
approaches.
a) Obtain Material Safety Data Sheet (MSDS) from the manufacturer or supplier;
b) Obtain basic process technology information from the supplier of project
process and technology package or the general contractor of project;
a) Operation steps in each operational phase, such as initial starting, normal
operation, temporary operation, emergency operation, normal stop, emergency
stop, etc.;
b) Control range of normal operating conditions, consequences of deviation from
normal operating conditions, and the steps to prevent deviation from normal
operating conditions;
c) Relevant matters of safety, health and environment, for example,
characteristics and hazards of dangerous chemicals, required measures to
prevent exposure, treatment measures after personal contact or exposure,
safety systems and their function (interlock, monitoring and inhibition system),
etc.
4.3.2 Examination of operation specifications
The corporation shall carry out frequent examination of operation specifications as
required, ensure that the operation specifications can reflect current operating
conditions, including the change of chemicals, process equipment and facilities.
Corporations shall confirm the adaptability and validity of operation specifications
every year.
4.3.3 Application and control of operation specifications
The corporation shall ensure that operating personnel have a written operation
specifications. Through training, help them to use operation specifications correctly,
and make them to aware that such operation specifications are...
......
Source: Above contents are excerpted from the PDF -- translated/reviewed by: www.chinesestandard.net / Wayne Zheng et al.
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