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Delivery: <= 5 days. True-PDF full-copy in English will be manually translated and delivered via email. GB 11291.2-2013: Robots and robotic devices -- Safety requirements for industrial robots -- Part 2: Robot systems and integration Status: Valid
Basic dataStandard ID: GB 11291.2-2013 (GB11291.2-2013)Description (Translated English): Robots and robotic devices -- Safety requirements for industrial robots -- Part 2: Robot systems and integration Sector / Industry: National Standard Classification of Chinese Standard: J28 Classification of International Standard: 25.040.30 Word Count Estimation: 66,632 Older Standard (superseded by this standard): GB 11291-1997 Quoted Standard: GB/T 16855.1-2008; GB 28526-2012; ISO 4413; ISO 4414; ISO 8995-1; ISO 9946; ISO 10218-1; ISO 11161; ISO 12100; ISO 13850; ISO 13854; ISO 13857; ISO 14118; ISO 14119; ISO 14120; IEC 60204-1; IEC 61496-1; IEC 61800-5-2; IEC/TS 62046; ISO 13856-1; ISO 13856- Adopted Standard: ISO 10218-2-2011, IDT Regulation (derived from): National Standards Bulletin No. 25 of 2013 Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China Summary: This standard specifies the industrial robots, industrial robots and industrial robots unit integrated system safety requirements. Industrial robots and industrial robot systems have been defined in the GB 11291. 1. Integration includes the following: ; t GB 11291.2-2013: Robots and robotic devices -- Safety requirements for industrial robots -- Part 2: Robot systems and integration---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order. Robots and robotic devices.Safety requirements for industrial robots.Part 2. Robot systems and integration ICS 25.040.30 J28 National Standards of People's Republic of China Replacing GB 11291-1997 Security robots and robotic equipment Industrial robots Requirements Part 2. Robot systems and integration -Part 2. Robotsystemsandintegration (ISO 10218-2.2011, IDT) Issued on. 2013-12-17 2014-11-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released Table of ContentsIntroduction Ⅲ Introduction Ⅴ 1 Scope 1 2 Normative references 1 3 Terms and definitions 2 4 Hazard identification and risk assessment 4 4.1 General 4 4.2 Layout Design 4 4.3 Risk Assessment 5 4.4 Hazard Identification 6 4.5 to eliminate the danger and risk reduction 7 5 safety requirements and protective measures 7 5.1 General 7 5.2 associated with the safety control system performance (hardware/software) 7 5.3 Design and Installation 8 5.4 robot movement restrictions 11 12 5.5 Layout 5.6 Application of the robot system operation 14 5.7 teaching box 16 5.8 Maintenance and repair 17 5.9 Integrated Manufacturing System (IMS) interfaces 18 Safety 19 5.10 Operating the robot 25 5.11 Collaboration 27 5.12 Commissioning the robot system 6 verification and validation of safety requirements and protective measures 28 6.1 General 28 Method 6.2 Verification and Validation 28 6.3 Required Verification and Validation 29 Verification and Validation 29 6.4 protection equipment 7 Profile 29 7.1 General 29 7.2 Instruction Manual 30 7.3 mark 33 Appendix A (informative) List of Hazardous 34 major Annex B (informative) Relationship between various standards related to the protection device 37 between Security Annex C (informative) entry and exit points of the material 38 Annex D (informative) can make the operation more than 41 devices Concepts Appendix E (informative) collaborative robot application 42 Annex F (informative) Step 43 observations Authentication Method Appendix G (normative) Safety requirements and measures 46 References 57ForewordAll technical content in this section is mandatory. GB 11291 "Safety requirements for robots and robotic equipment Industrial robots" is divided into two parts. --- Part 1. Robot; --- Part 2. Robot systems and integration. This is Part 2 GB 11291's. This section drafted in accordance with GB/T 1.1-2009 given rules. This section uses the translation method identical with the international standard ISO 10218-2.2011 "robot industrial robots and robotic equipment safety Full requirements - Part 2. Robot systems and integration "(in English). Consistency correspondence between this part of international documents and normative references of our files are as follows. GB/T 3766-2001 Hydraulic System General technical conditions (ISO 4413.1998, EQV) GB 5226.1-2008 Safety of machinery electrical equipment Part 1. General requirements (IEC 60204-1.2005, IDT) GB/T 7932-2003 Pneumatic system General technical conditions (ISO 4414.1998, IDT) GB/T 8196-2003 mechanical safety devices fixed and movable guards design and manufacture of general requirements (ISO 14120.2002, MOD) GB 11291.1-2011 industrial environments - Safety requirements - Part 1 robot. Robot (ISO 10218-1.2006, IDT) GB/T 12644-2001 industrial robot of characteristics (ISO 9946.1999, EQV) GB/T 15706-2012 Safety of machinery - General principles for design risk assessment and risk reduction (ISO 12100.2010, IDT) GB 16655-2008 Safety of machinery - Integrated manufacturing systems Basic requirements (ISO 11161.2007, IDT) GB 16754-2008 Safety of machinery - Emergency stop design principles (ISO 13850.2006, IDT) GB/T 16855.1-2008 Safety of machinery - Safety-related control system components - Part 1. General principles for design (ISO 13849-1. 2006, IDT) GB/T 17454 (all parts), Safety of machinery - Pressure sensitive protective devices [ISO 13856 (all parts)] GB 17888 (all parts), Safety of machinery fixed facilities [ISO 14122 (all parts)] GB/T 18831-2010 mechanical interlock design belt guard and selection principles (ISO 14119.1998, MOD) GB/T 19436.1-2004 Safety of machinery electrically sensitive protective equipment - Part 1. General requirements and tests (IEC 61496-1. 1997, IDT) GB/T 19670-2005 Safety of machinery - Prevention of unexpected start (ISO 14118.2000, MOD) GB/T 19876-2012 Safety of machinery and parts of the body close to the speed of the positioning of protective equipment (ISO 13855.2010, IDT) GB 23821-2009 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (ISO 13857.2008, IDT) GB 28526-2012 machinery safety-related electrical safety safety function electrical, electronic and programmable electronic control systems (IEC 62061.2005, IDT) This part of the technical content and composition structure and ISO 10218-2.2011 "Safety for a robot equipped with a robot industrial robot Seeking Part 2. Robot systems and integration "(in English) is consistent only where needed, made the following editorial changes. --- Uppercase acronym in English formerly known as reservations; --- Deletion of the original text does not meet the standard of written words. This part is proposed by China Machinery Industry Federation. This part of the automation systems and integration by the National Standardization Technical Committee (SAC/TC159) centralized. This section is drafted. Beijing Machinery Industry Automation Research Institute, Beijing University of Aeronautics and Astronautics, Shenyang New Song Robot & Automation shares have Limited. The main drafters of this section. Young book reviews, Lai Weide, Wanghai Dan, high Xueqin, Wang Sisi, Zou Fengshan.IntroductionGB 11291 to develop this part is to identify the integration and installation of industrial robot systems in industrial robot cells and production lines when The existence of a specific danger. For specific robot system, the danger is the frequent occurrence of a single form. Number and type of risk is directly related to automation Nature and complexity of the installation process. The robot type to use, the purpose of the use of the robot, the robot installation, programming, operation and maintenance Different ways of protection, due to risks associated with the risk of these are different. In order to understand the requirements of this section GB 11291, and with a word syntax to distinguish absolute requirements and recommended practices or recommended action action. With "shall" must be identified GB 11291 requirements of this section. These requirements must be completed, unless there is an alternative explanation or wind Risk assessment identified a suitable replacement. With "appropriate" recommendations to identify possible solutions recommended action taken or required, but there may be other Alternatively, the recommended actions are not absolute. Since the industrial robot applications with variable properties, danger, GB 11291's headquarters into the robot integration and installation to ensure safety Provide guidance. Because of security used by an industrial robot design on a particular robot system, although equally important, its purpose is to supplement Robotic systems and provide guidance unit in the design, construction and use of information. The system requirements for robot parts visible GB 11291.1. Provide safe robotic systems or units depend on the "stakeholders" cooperation --- "stakeholders" refers to the shared responsibility to raise For safe working environment for the ultimate purpose entities. Stakeholders can identify manufacturers, suppliers, integrators and users (responsible for using the machine Robots entity), but all in a safe (robot) machine for the common goal. GB 11291's requirements in this section may be assigned to a Stakeholders, but at the same request, the case will be many types of stakeholder responsibilities overlap occurs. Use this part of GB 11291, the Note to the reader, even if not specifically raised in the "assigned" stakeholder task, all identified requirements applicable to these phases Interested parties. This part is Part 1 covers only robotics GB 11291 and the perfect complement. GB 11291 This section adds GB/T 15706 and GB 16655 For additional information about compliance. International standards in the form of Class C standard to identify and respond to industrial robots integrated, Installation-specific risk exists and the requirements of industrial robots. New technical requirements include (but are not limited to). GB 11291.1 in Safety control system performance, the robot stop function enabled device, program verification, untethered teaching box specification, norms, and collaborative robot The new security requirements designed to update aspects of implementation instructions. This part of GB 11291 and GB 11291.1 composed of robots and robotic equipment series. Other criteria relates to an integrated machine Robots system, the coordinate system and axis motion, general characteristics, performance specifications and test methods, vocabulary and mechanical interface. It should be noted that these standard Quasi only inter-related, and other relevant international standards. For ease of reading this part of GB 11291, "robot" and "robot system" refers to the definition in section 1 GB 11291 in "Industrial robot" and "industrial robot systems." Figure 1 depicts the relationship between the standard range of machinery used in the robot system. Part of the GB 111 291 covered only robot Content, GB 11291 and this section covers the system unit. Robot unit may include other machines that have their own class C standard Quasi, the robot system may be part of GB 16655 covers integrated manufacturing system, GB 16655, in turn, can also refer to other relevant Class B and Class C standard. Figure 1 showing the relationship between each standard Security robots and robotic equipment Industrial robots Requirements Part 2. Robot systems and integration1 ScopeGB 11291 of the provisions of this part of industrial robots, industrial robots and industrial robot cell integrated system safety requirements, industrial Industrial robots and robotic systems are already defined in GB 11291.1. Integration include the following. Design a) industrial robot system or cell, manufacture, installation, operation, maintenance and decommissioning; Design b) industrial robot system or cell, manufacture, installation, operation, maintenance, and information necessary scrapped; c) industrial robot system or piece of equipment units. This section describes the basic dangerous and hazardous conditions associated with these systems, and proposed to eliminate these dangers and be sufficiently reduced and the relevant Risk requirements. Although the noise is set to be a major hazardous industrial robots, but this section will not be considered. This section also provides The industrial robot system as part of an integrated manufacturing system's requirements. This section does not specifically related to the dangers of the process (Such as laser radiation, pop pieces, welding fumes). Other criteria apply to these processes in danger.2 Normative referencesThe following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document. GB/T 16855.1-2008 Safety of machinery - Safety-related control system components - Part 1. General principles for design (ISO 13849-1. 2006, IDT) GB 28526-2012 machinery safety-related electrical safety safety function electrical, electronic and programmable electronic control systems (IEC 62061.2005, IDT) ISO 4413 Hydraulic System General technical conditions (Hydraulicfluidpower-Generalrulesandsafety requirementsforsystemsandtheircomponents) ISO 4414 pneumatic systems General technical conditions (Pneumaticfluidpower-Generalrulesandsafety requirementsforsystemsandtheircomponents) Lighting - Part 1 ISO 8995-1 workplace. Indoor (Lightingofworkplaces-Part 1. Indoor) ISO 9946 industrial robot of characteristics (Manipulatingindustrialrobots-Presentationofcharacteris- tics) ISO 10218-1 Robots for industrial environments - Safety requirements - Part 1. Robot (Robotsandroboticdevices- Safetyrequirements-Part 1. Industrialrobots) ISO 11161 Safety of machinery - Integrated manufacturing systems basic requirements (Safetyof machinery-Integrated manufacturingsystems-Basicrequirements) ISO 12100 Safety of machinery - General principles for design risk assessment and risk reduction (Safetyofmachinery-General principlesfordesign-Riskassessmentandriskreduction) ISO 13850 Safety of machinery - Emergency stop design principles (Safetyofmachinery-Emergencystop-Principlesfor design) ISO 13854 Safety of machinery to avoid crushing of parts of the human body minimum spacing (Safetyofmachinery-Minimumgapsto avoidcrushingofpartsofthehumanbody) ISO 13855 Safety of machinery and parts of the body close to the speed of the positioning of protective equipment (Safetyofmachinery-Positio- ningofsafeguardswithrespecttotheapproachspeedsofpartsofthehumanbody) ISO 13856 (all parts), Safety of machinery - Pressure sensitive protective devices (Safetyofmachinery-Pressure-sensitivepro- tectivedevices) ISO 13857 Safety of machinery - Safety distances to prevent danger zones being reached on the lower limbs (Safetyofmachinery-Safety distancestopreventhazardzonesbeingreachedbyupperandlowerlimbs) ISO 14118 Safety of machinery - Prevention of unexpected start (Safetyofmachinery-Preventionofunexpectedstart-up) ISO 14119 mechanical interlocking device is designed belt guard and selection principles (Safetyofmachinery-Inter- lockingdevicesassociatedwithguards-Principlesfordesignandselection) ISO 14120 Safety of machinery guards fixed and movable guards General requirements for the design and manufacture (Safetyofma- chinery-Guards-Generalrequirementsforthedesignandconstructionoffixedandmovableguards) ISO 14122 (all parts), Safety of machinery fixed facilities (Safetyofmachinery-Permanent meansofaccesstomachinery) IEC 60204-1 Safety of machinery electrical equipment Part 1. General requirements (Safetyofmachinery- Electricalequipmentofmachines-Part 1. Generalrequirements) IEC 61496-1 Safety of machinery electrically sensitive protective equipment - Part 1. General requirements and tests (Safetyofmachinery-Elec- tro-sensitiveprotectiveequipment-Part 1. Generalrequirementsandtests) IEC 61800-5-2 Adjustable speed electrical power drive systems - Part 5-2. Functional safety requirements (Adjustablespeedelectrical powerdrivesystems-Part 5-2. Safetyrequirements-Functional) IEC /T S62046 application of mechanical safety protective equipment to detect the human body (Safetyofmachinery-Applicationof protectiveequipmenttodetectthepresenceofpersons)3 Terms and DefinitionsThe following terms and definitions apply to this document. 3.1 Application application The intended use of the robot system, ie processing robot system, tasks, and the intended purpose. Examples. spot welding, painting, assembly, palletizing. 3.2 Cooperating robots colaborativerobot Collaborative work space in a predetermined (3.3), is open for direct human interaction and design robots. 3.3 Collaborative workspace colaborativeworkspace In the security space, robots and people can perform tasks at the same workspace in production activities. 3.4 Station controlstation Robot system components, including one or more control means for activating or stopping the system or system component functions. Note. The control station can be stationary (eg Control Panel) or mobile (eg control teach pendant). 3.5 Distance protection distanceguard Protection is not completely surrounds the danger zone, but by virtue of its size and its distance from the danger zone to prevent or reduce to enter. Example. perimeter fence or tunnel guard facilities. 3.6 Integration integration The robots and other machines or other equipment (including other robots) combined to be capable of performing useful work parts production machines system. NOTE. This machine is constructed including the installation requirements of the system. 3.7 Integrator integrator Design, deliver, manufacture or entity assembly robot systems, integrated manufacturing system, the entity in charge of security policies, including protection devices, control Interconnect system interface and control system. NOTE. Integration may be a manufacturer, assembler, engineering company or user. 3.8 Integrated Manufacturing Systems integratedmanufacturingsystem; IMS To manufacture, processing, packing, or moving parts or components, connected by a material handling system, by a controller (ie IMS Controller) Interconnection, the use of a group of machines working in a synergistic manner. [GB 16655-2008, Definition 3.1] 3.9 Industrial robot cell industrialrobotcel Robot system comprising one or more related machinery and equipment as well as related security space and protection equipment. 3.10 Industrial robot production line industrialrobotline Consists of performing the same or different functions of multiple robot cells and related equipment in separate or attached security space. 3.11 Security status safestate Machine or piece of equipment there is no imminent danger of the state. 3.12 Linkage simultaneousmotion Under the control of a single control station, two or more simultaneous movement of the robot. They can be implemented using common mathematical relationship or coordination Synchronize. 3.13 Space space Three-dimensional volume. 3.13.1 Operating space operatingspace, operationalspace When implementing all movement by the task program instructions, the actual use of that part of the confined space (3.13.2). [GB/T 12643-2013, the definition 4.8.3] 3.13.2 Limited space restrictedspace By the limit means maximum space limitations in non-overhang. [GB/T 12643-2013, the definition 4.8.2] 3.13.3 Security Space safeguardedspace Perimeter security guard determined by the space. 3.14 Confirm validation By testing and provision of objective evidence, the special requirements for a specific intended use required to have been met. 3.15 Verify verification By testing and provision of objective evidence, that specified requirements have been fulfilled.4 Hazard identification and risk assessment4.1 General 4.1.1 operating characteristics and operating characteristics of the robot other machinery and equipment has obvious differences. a) robot capable of operating space high-energy movement; b), for example due to changes in the operational requirements, the initial motion of the robot arm and the path is uncertain and may change; Operating space c) robots, and other robots can maneuver or other machines and related equipment workspace partially overlapping; d) when the machine actuator is energized, the operator may be required to work close to the robot system. 4.1.2 Prior to the selection and design of appropriate security measures to take to reduce the risk, there is a need to identify hazards and assess and robot Risks associated with its use.......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GB 11291.2-2013_English be delivered?Answer: Upon your order, we will start to translate GB 11291.2-2013_English as soon as possible, and keep you informed of the progress. 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