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GB/T 22135-2019: Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones
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Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones
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GB/T 22135-2019
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Basic data | Standard ID | GB/T 22135-2019 (GB/T22135-2019) | | Description (Translated English) | Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | N10 | | Classification of International Standard | 25.040.40 | | Word Count Estimation | 30,396 | | Date of Issue | 2019-06-04 | | Date of Implementation | 2020-01-01 | | Older Standard (superseded by this standard) | GB/Z 22135-2008 | | Quoted Standard | ISO 10628-2; IEC 62079; IEC 62424; ISA-S7.0.01 | | Adopted Standard | IEC 62337-2012, IDT | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration | | Summary | This standard specifies specific stages and milestones in the commissioning of electrical, instrumentation and control systems in the process industry. By way of example, this standard describes the activities of the project after the milestone "installed in place" and before the unit is accepted by the owner, and is applicable to all types of related processes/units. For the pharmaceutical industry or other industries with special requirements, in addition to the current standards, such as: China's GMP specifications, it should also meet the requirements of other specifications [eg: GAMP (Excellent Automated Manufacturing Practice)], regulations and regulations. | GB/T 22135-2019: Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones
---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Commissioning of electrical, instrumentation and control systems in the process industry -- Specific phases and milestones
ICS 25.040.40
N10
National Standards of People's Republic of China
Replaces GB /Z 22135-2008
Commissioning of electrical, instrumentation and control systems in the process industry
each specific phase and milestone
Released on.2019-06-04
2020-01-01 Implementation
State Administration for Market Regulation
Released by the Standardization Administration of China
directory
Preface I
Introduction II
1 Scope 1
2 Normative references 1
3 Terms and Definitions 1
4 General preparation before device acceptance 4
5 Install in place 5
5.1 Mechanical property inspection and testing5
5.2 Procedure 5
6 Pre-commissioning (mechanical completion) 5
6.1 General 5
6.2 Procedure 6
7 Test drive 6
7.1 General 6
7.2 Procedure 7
8 Performance assessment and device acceptance 7
8.1 General 7
8.2 Conditions for starting performance assessment 7
8.3 Implementation of Performance Assessment 8
8.4 Performance assessment report and assessment 8
Appendix A (Informative Appendix) List of Documents Required for Pre-commissioning and Commissioning Phase 10
Appendix B (informative) Description of pre-commissioning activities12
Appendix C (Informative Appendix) Mechanical Completion Certificate 22
Appendix D (Informative Appendix) Description of Commissioning Activities 23
Appendix E (Informative Appendix) Device Acceptance Certificate 25
Appendix F (Informative Appendix) Special Matters in the Project 26
foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This standard replaces GB /Z 22135-2008 "Marking and Activities during Commissioning of Electronic Equipment and Control Systems in the Process Industry". this standard
Compared with GB /Z 22135-2008, except for editorial changes, the main technical changes are as follows.
--- Modified the scope (see Chapter 1, Chapter 1 of the.2008 edition);
--- Added normative references (see Chapter 2);
--- Modified terms and definitions (see Chapter 3, Chapter 2 of the.2008 edition);
--- Deleted the content of "Suggestions for the use of this technical guidance document" (see Chapter 3 of the.2008 edition);
--- Modify "general preparation before factory acceptance" to "general preparation before device acceptance" (see Chapter 4,.2008 edition of
Chapter 4);
--- Modify "construction completed" to "installed in place" (see Chapter 5, Chapter 5 of the.2008 edition);
--- Change "pre-commissioning (mechanical installation completed)" to "pre-commissioning (mechanical completion)" (see Chapter 6, Chapter 6 of the.2008 edition);
--- Modify "commissioning" to "commissioning" (see Chapter 7, Chapter 7 of the.2008 edition);
--- Modify "performance test and factory acceptance" to "performance assessment and device acceptance" (see Chapter 8, Chapter 8 of the.2008 edition);
---Modify "List of documents used in pre-commissioning and commissioning phase" to "Directory of documents required for pre-commissioning and commissioning phase" (see appendix
A, Appendix A of the.2008 edition);
--- Modify "description of pre-commissioning activities" to "classification and description of pre-commissioning activities" (see Appendix B, Appendix B of the.2008 edition);
--- Amend "Certificate of Mechanical Installation Completion" to "Certificate of Mechanical Completion" (see Appendix C, Appendix C of the.2008 edition);
--- Modify "description of commissioning activities" to "classification and description of commissioning activities" (see Appendix D, Appendix D of the.2008 edition);
--- Modify "factory acceptance certificate" to "device acceptance certificate" (see Appendix E, Appendix E of the.2008 edition);
--- Change "special engineering project" to "special matters in the project" (see Appendix F, Appendix F of the.2008 edition).
This standard uses the translation method to be equivalent to IEC 62337.2012 "Commissioning of electrical, instrumentation and control systems in the process industry.
Stages and Milestones.
The Chinese documents that have a consistent correspondence with the international documents normatively cited in this standard are as follows.
--- GB/T 19678-2005 The composition, content and presentation method of the manual (IEC 62079.2001, IDT).
This standard has made the following editorial changes.
---Include the content of errata IEC 62337.2012/COR1.2012.
This standard is proposed by China Machinery Industry Federation.
This standard is under the jurisdiction of the National Industrial Process Measurement Control and Automation Standardization Technical Committee (SAC/TC124).
This standard was drafted by. Fujian Shunchang Hongrun Precision Instrument Co., Ltd., China Tianchen Engineering Co., Ltd., Xiamen Yudian Automation Technology
Co., Ltd., Xiamen Anton Electronics Co., Ltd., Beijing Jinlishi Instrument Technology Co., Ltd., Southwest University, Xi'an Youkong Technology Development Co., Ltd.
Ren Company, Rockwell Automation (China) Co., Ltd., Hangzhou Pangu Automation System Co., Ltd., Anhui Lanrun Automation Instrument Co., Ltd.
Company, Fuzhou Fuguang Baite Automation Equipment Co., Ltd., Beijing Far East Instrument Co., Ltd., Guangdong Dongqi Electric Co., Ltd., Beijing Ruipu Sanyuan
Jidong Technology Co., Ltd., Nanjing Youbei Electric Co., Ltd., Shanghai Fanren Automation System Co., Ltd., Mianyang Weibo Electronics Co., Ltd.
Company, Chongqing Yutong System Software Co., Ltd., Tianjin Yihuan Automation Instrument Technology Co., Ltd., Jiangsu Jack Instrument Co., Ltd., Xi'an
Dongfeng Electric Co., Ltd., Beijing Weisheng Xinyi Technology Co., Ltd., and Anhui Automation Instrument Co., Ltd.
The main drafters of this standard. Lin Shanping, Chen Zhiyang, Li Da, Zhou Yu, Xiao Guozhuan, Gong Changyong, Huang Wei, Hu Ming, Hua Rong, Guo Haojie, Chen Wanlin,
Qi Jianfeng, Wang Yue, Zhou Songming, Li Zhenzhong, Dong Jian, Wang Hao, Ruan Ciyuan, Liu Xiaoqing, Yue Zhou, Zhang Xinguo, Liu Zhonghai, Min Pei, Zhang Peng, Zhu Aisong,
Ke Youxi, Dou Lianwang, Qi Qian, Huang Qiaoli.
The previous editions of the standard replaced by this standard are as follows.
---GB /Z 22135-2008.
Introduction
In the process industry, turnkey turnkey or similar business models that entrust the construction of all installations to contractors are becoming increasingly popular.
Experience has shown that for the smooth handover of the plant, both the owner and the contractor in the process industry need to discuss and clarify their respective responsibilities.
Scope of work and responsibilities undertaken.
This standard is intended to guide the process of this consultation and to promote a common understanding of the scope of each party's work.
Commissioning of electrical, instrumentation and control systems in the process industry
each specific phase and milestone
1 Scope
This standard defines specific stages and milestones in the commissioning of electrical, instrumentation and control systems in the process industry (see Figure 1). Pass
By way of example, this standard describes the activities of a project after the "installed in place" milestone and before the installation is accepted by the owner.
Various types of related processes/devices.
NOTE. This standard assumes that the "device acceptance" milestone occurs after the performance appraisal. If the scope of work is reduced, this standard should also be modified appropriately.
Note. Construction work and pre-commissioning work can be carried out at the same time.
Figure 1 Definition of phases and milestones
For pharmaceuticals or other industries with special requirements, in addition to complying with current standards, such as China's GMP standards, other standards should also be complied with.
[Example. GAMP (Good Automated Manufacturing Practice)], regulations and regulatory requirements.
2 Normative references
The following documents are essential for the application of this document. For dated references, only the dated version applies to this article
pieces. For undated references, the latest edition (including all amendments) applies to this document.
ISO 10628-2 Chemical and petrochemical industry graphics - Part 2.Graphical symbols
The composition, content and presentation method of IEC 62079 specification
IEC 62424 Process Control Engineering Notation for P
Data Exchange Requirements
ISA-S7.0.01 Instrument Air Quality Standard
3 Terms and Definitions
The following terms and definitions apply to this document.
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