GB 29136-2012 (GB29136-2012) & related versions
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The norm of energy consumption per unit product of sponge titanium
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GB 29136-2012
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GB 29136-2012: PDF in English
GB 29136-2012
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 27.010
F 01
The Norm of Energy Consumption per
Unit Product of Sponge Titanium
ISSUED ON. DECEMBER 31, 2012
IMPLEMENTED ON. OCTOBER 1, 2013
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of the People's Republic of China;
Standardization Administration of the People's Republic of
China.
Table of Contents
Foreword ... 3
1 Application Scope ... 4
2 Normative References ... 4
3 Terms and Definitions ... 4
4 Specifications ... 6
5 Calculation Principle ... 7
6 Calculation Method of Energy Consumption ... 10
7 Energy-saving Management and Measures ... 11
Annex A (Informative) Current Coefficient for Conversion of Common
Energy Sources into Standard Coal ... 12
Annex B (Informative) Equivalent Calorific Value of Energy Consumption
Media ... 13
Foreword
Sub-articles 4.3 and 4.4 of this Standard are compulsory; and the others are
voluntary.
This Standard was proposed by the National Development and Reform Commission
and the Ministry of Industry and Information Technology.
This Standard shall be under the jurisdiction of National Technical Committee 20 on
Energy Base and Management of Standardization Administration of China (SAC/TC
20) and National Technical Committee 243 on Non-ferrous Metals of Standardization
Administration of China (SAC/TC 243).
The drafting organizations of this Standard. Zunyi Titanium Co., Ltd., Fushen Titanium
Co., Ltd., China Research Institute of Standards, Metrology and Quality of Nonferrous
Metals Industry.
The main drafters of this Standard. Chen Kaijian, Zhao Yirong, Sheng Yuanlu, Weng
Qigang, Yu Jiahua, Wang Zhongchao, Liu Yuming, Zhang Jiangfeng, Liu Yang, Zhang
Bingjie.
The Norm of Energy Consumption per
Unit Product of Sponge Titanium
1 Application Scope
This Standard specifies the specifications, calculation principle and calculation method,
and energy-saving management and measures of the norm of energy consumption
per unit product of sponge titanium (hereinafter referred to as energy consumption).
This Standard applies to the calculation, evaluation and assessment of products’
energy consumption of the manufacturer who manufacture sponge titanium using the
magnesium thermal reduction process (the Kroll method).
2 Normative References
The following referenced documents are indispensable for the application of this
document. For dated references, only the edition dated applies to this document. For
undated references, the latest edition of the referenced documents (including all
amendments) applies to This Standard.
GB/T 2589, General Principles for Calculation of the Comprehensive Energy
Consumption
GB/T 17167, General Principle for Equipping and Managing of the Measuring
Instrument of Energy in Organization of Energy Using
3 Terms and Definitions
For the purposes of this Standard, the following terms and definitions and those
defined in GB/T 2589 apply.
3.1
primary energy sources
Coal, natural gas, crude oil and other energy sources.
3.2
secondary energy sources
Coke, fuel oil, petroleum coke, coal gas, electric power, petroleum products (gasoline,
diesel and kerosene), heating power and other energy species specified by the
national statistical system.
3.3
Energy consumption medium
The operation material which is consumed during the production process and is not
used as a raw material nor incorporated in products, and whose production or
preparation requires direct energy consumption.
3.4
unit energy consumption in working procedure
The energy consumed by per unit qualified product during the manufacturing process
of the manufacturer.
3.5
unit object consumption in working procedure
The quantity of material object of some energy source consumed by per unit qualified
product of the manufacturer in the manufacturing process.
3.6
unit energy consumption of technology
The ratio of the energy consumed by all manufacturing procedures for the production
of some product to the quantity of qualified products manufactured during the statistical
reporting period.
3.7
assistant energy consumption
The ratio of the energy consumed by the assistant manufacturing system to the
quantity of qualified products manufactured during the statistical reporting period.
3.8
enterprise integrated energy consumption
The total of unit energy consumption of technology, assistant energy consumption and
loss allocation.
4 Specifications
4.1 The norm value of unit object consumption in working procedure of the
manufacturer of sponge titanium shall be as specified in Table 1.
Table 1 -- Norm of Unit Object Consumption in Working Procedure of the
manufacturer of Sponge Titanium
Working
procedure
Energy object Norm of unit material object energy consumption in working procedure (tce/t)
Name Unit Norm value Entry value Advanced value
Titanium slag
Petroleum coke t ≤ 0.230 ≤ 0.200 ≤ 0.180
Electric power 104 kW·h ≤ 0.420 ≤ 0.380 ≤ 0.350
Chlorination
Petroleum coke t ≤ 0.200 ≤ 0.180 ≤ 0.160
Electric power 104 kW·h ≤ 0.030 ≤ 0.025 ≤ 0.020
Refining Electric power 104 kW·h ≤ 0.040 ≤ 0.035 ≤ 0.030
Magnesium
electrolysis Electric power 10
4 kW·h ≤ 2.000 ≤ 1.800 ≤ 1.600
Reduction -
distillation Electric power 10
4 kW·h ≤ 0.850 ≤ 0.700 ≤ 0.600
Crushing Electric power 104 kW·h ≤ 0.030 ≤ 0.025 ≤ 0.020
NOTE 1. Baffleless magnesium electrolysis cell and crucible refining furnace work as the reference of
unit object consumption of magnesium electrolysis;
NOTE 2. The condition of power supply has considerable influence on the magnesium electrolysis, so
the norm value of unit energy consumption in working procedure shall allow for the range of
0.1 (104 kW·h) ~ 0.2 (104 kW·h) for adjustment.
4.2 The norm value of unit energy consumption in working procedure of the
manufacturer of sponge titanium shall be as specified in Table 2.
Table 2 -- Norma of Unit Energy Consumption in the Working Procedure of
Sponge Titanium
Working procedure Norm of unit energy consumption in working procedure (tce/t)
Titanium slag Norm value Entry value Advanced value
Chlorination ≤ 0.75 ≤ 0.70 ≤ 0.65
Refining ≤ 0.25 ≤ 0.20 ≤ 0.18
Magnesium electrolysis ≤ 0.05 ≤ 0.045 ≤ 0.04
Reduction - distillation ≤ 2.50 ≤ 2.30 ≤ 2.00
Crushing ≤ 1.05 ≤ 0.90 ≤ 0.75
≤ 0.05 ≤ 0.04 ≤ 0.03
4.3 The norm value of integrated energy consumption per unit product of the current
manufacturer of sponge titanium shall be as specified in Table 3.
Table 3 -- Integrated Energy Consumption of the Manufacturer of Sponge
Titanium
Manufacturing process (working procedure) Norm of integrated energy consumption (tce/t)
A (titanium slag - chlorination - refining - magnesium electrolysis -
reduction and distillation - crushing) ≤ 8.00
B (chlorination - refining - magnesium electrolysis - reduction and
distillation - crushing) ≤ 6.10
C (reduction and distillation - crushing) ≤ 1.30
4.4 The entry value of integrated energy consumption per unit product of the newly-
built manufacturer of sponge titanium shall be as specified in Table 4.
Table 4 -- Entry Value of Integrated Energy Consumption of the Manufacturer of
Sponge Titanium
Manufacturing process (working procedure) Norm of integrated energy consumption (tce/t)
A (titanium slag - chlorination - refining - magnesium electrolysis -
reduction and distillation - crushing) ≤ 7.00
B (chlorination - refining - magnesium electrolysis - reduction and
distillation - crushing) ≤ 5.30
C (reduction and distillation - crushing) ≤ 1.10
4.5 The advanced value of integrated energy consumption of the manufacturer of
sponge titanium shall be as specified in Table 5.
Table 5 -- Advanced Value of Integrated Energy Consumption of the
Manufacturer of Sponge Titanium
Manufacturing process (working procedure) Norm of integrated energy consumption (tce/t)
A (titanium slag - chlorination - refining - magnesium electrolysis -
reduction and distillation - crushing) ≤ 6.50
B (chlorination - refining - magnesium electrolysis - reduction and
distillation - crushing) ≤ 4.40
C (reduction and distillation - crushing) ≤ 1.00
5 Calculation Principle
5.1 Energy consumed by the Manufacturer’s production
The energy consumed by the manufacturer mainly refers to the primary energy
sources and secondary energy sources of the manufacturing system, assistant
manufacturing system and auxiliary manufacturing system in the manufacturing
activities, and all kinds of energy consumed by the energy consumption media used in
manufacture. It does not include household energy consumption and construction
project energy consumption.
The household energy consumption refers to the energy consumption directly for
livelihood with regard to dormitories, schools, entertainment, health and fitness,
commercial services and so on.
All kinds of energy consumption shall not be repeated or omitted in the calculation. In
case of any relation between supply and demand, the p...
......
| Standard ID | GB 29136-2012 (GB29136-2012) | | Description (Translated English) | The norm of energy consumption per unit product of sponge titanium | | Sector / Industry | National Standard | | Classification of Chinese Standard | F01 | | Classification of International Standard | 27.010 | | Word Count Estimation | 10,172 | | Quoted Standard | GB/T 2589; GB 17167 | | Drafting Organization | Zunyi Titanium Industry Co., Ltd. | | Administrative Organization | National Energy Foundation Management Standardization Technical Committee; National Nonferrous Metals Standardization Technical Committee | | Regulation (derived from) | National Standards Bulletin No. 41 of 2012 | | Proposing organization | The National Development and Reform Commission, the Ministry of Industry and Information Technology | | Issuing agency(ies) | General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China | | Summary | This Chinese standard specifies the titanium sponge unit product energy consumption (hereinafter referred to as energy consumption) limit of the technical requirements, computing principles and calculation methods, energy management and measures. This sta |
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