TSG 71-2023 PDF English
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Regulation on Safety Technology for Large-scale Amusement Facilities
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TSG 71-2023: Regulation on Safety Technology for Large-scale Amusement Facilities---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/TSG71-2023
TSG
TECHNICAL SAFETY REGULATION FOR SPECIAL EQUIPMENT
Regulation on safety technology for large-scale amusement
facilities
Issued on. NOVEMBER 29, 2023,
Implemented on. NOVEMBER 29,
Issued by. State Administration for Market Regulation
Table of Contents
Foreword... 3
1 General... 4
2 Materials... 6
3 Design... 7
4 Manufacturing... 33
5 Installation, renovation, repair... 44
6 Management of use... 50
7 Inspection... 58
8 Special item requirements... 76
9 Supplementary provisions... 96
Appendix A Classification and grading for large-scale amusement facilities... 97
Appendix B Product quality certificate for large-scale amusement facilities... 99
Appendix C Inspection opinion letter for large-scale amusement facilities... 101
Appendix D Design document appraisal items and requirements for large-scale
amusement facility... 102
Appendix E Design document appraisal certificate of large-scale amusement facilities... 104
Appendix F Design document appraisal coverage parameter table... 106
Appendix G Type test items and requirements for large-scale amusement facilities... 109
Appendix H Special equipment type test certificate (large-scale amusement facilities)... 113
Appendix J Type test coverage parameter table... 115
Appendix K Supervisory inspection and periodic inspection items and requirements for
large-scale amusement facilities... 116
1 General
1.1 Purpose
In order to ensure the safe use of large-scale amusement facilities, prevent and reduce
accidents, protect personal and property safety, promote economic and social
development, this Regulation is formulated, in accordance with the "Special Equipment
Safety Law of the People's Republic of China" and "Special Equipment Safety
Supervision Regulations".
1.2 Meaning of large-scale amusement facilities
The term "large-scale amusement facilities" as mentioned in this Regulation refers to
the equipment and facilities used for business purposes to carry passengers for
amusement; its scope is specified as the manned electromechanical amusement
equipment, water amusement facilities, unpowered amusement facilities (Note 1-3),
which have the designed maximum operating linear speed (Note 1-1) greater than or
equal to 2 m/s, or the operating height (Note 1-2) higher than or equal to 2 m. Equipment
and facilities used for sports, theatrical performances, non-business activities are excluded.
The specific categories and varieties are specified in the "Special Equipment Catalog".
Large-scale amusement facilities include the body of the large-scale amusement facility,
ancillary equipment that is inseparable from its safe operation, decorations fixed on its
body, excluding the power distribution part, foundation and building (structure) part of
the large-scale amusement facility.
Note 1-1.The design maximum operating linear speed (hereinafter referred to as operating
speed) refers to the maximum linear speed, that passengers may experience during normal
operation of the designed large-scale amusement facilities.
Note 1-2.The operating height generally refers to the maximum vertical distance between the
passenger restraint supporting surface and the installation base surface during operation. For
large-scale amusement facilities installed on buildings (structures), the operating height refersto the
maximum vertical distance between the passenger restraint supporting surface and thedrop surface during the operating process.
The operating height of the high-altitude bungeerefers to the maximum vertical distance between the take-off point
and the water surface or theground with the lowest drop. The operating height of the water slide refers to the maximum
vertical distance between the take-off point and the water surface or the ground with the lowest drop.
Note 1-3.The operating speed and operating height are generally judged, based on the product design data of the manufacturer.
The manufacturer shall ensure that the actual operating parameters are consistent with the design data and parameters in the
product quality certification document.
2 Materials
2.1 General requirements
The selection of materials for large-scale amusement facilities shall be comprehensively
considered based on factors such as their load characteristics, structural type, stress state,
manufacturing process, working environment.
2.2 Metal materials
2.3 Non-metallic materials
2.3.3 Rubber
Rubber shall meet the requirements of relevant national or industry standards. Its
mechanical properties, aging resistance, corrosion resistance, etc. shall meet the
requirements of actual working conditions.
2.3.4 Glass
The glass shall be made of plexiglass or safety glass that is not easily broken. The
plexiglass sheets shall comply with the requirements of GB/T 7134 "Poly (methyl
methacrylate) cast sheets". The safety glass shall comply with the requirements of GB
15763 "Safety glazing materials in building".
2.3.5 FRP
FRP materials and FRP parts shall meet the following requirements.
3 Design
3.1 General requirements
3.2 Risk assessment
During the design stage, large-scale amusement facilities shall carry out risk assessment
in accordance with GB/T 34371 "Risk assessment for amusement ride - General
principles" and GB/T 39043 "Risk assessment for amusement ride - Hazard". A risk
assessment report shall be issued.
3.3 Design calculation
3.4 Speed and acceleration
3.5 Welding design
3.6 Structural design
3.7 Transmission system
3.8 Electrical and control systems
3.9 Ride system
3.10 Safety protection devices and protective measures
3.11 Design documents
3.12 Design changes
The manufacturer shall carry out design change work, through the scope, process,
responsibilities, authorities determined by the effective quality assurance system;
ensure that the design change work is standardized, reasonable, effective; record the
design change part.
4 Manufacturing
4.1 General requirements
4.2 Main stressed components
4.3 Welding
4.4 Heat treatment
Manufacturers shall prepare heat treatment process documents and strictly implement
them; they shall establish heat treatment quality files and save original records, such as
workpiece operation process records, inspection records, physical and chemical test
reports, etc., as traceability data.
When important parts such as shafts (pins) need to be heat treated to achieve the
strength, toughness and other indicators required by the design, heat treatment shall be
carried out to improve material properties. After heat treatment, non-destructive testing
shall be carried out; impact testing shall be carried out if necessary.
4.5 Non-destructive testing
4.6 Assembly
4.7 Surface quality and coating
4.8 In-factory inspection and test
4.9 Exit-factory documents and information
When large-scale amusement facilities leave the factory, they shall be accompanied by
general design drawings, hydraulic (pneumatic) schematic diagrams, electrical and
control system diagrams, basic condition diagrams, quality certificates of main stressed
components, use and maintenance instructions, necessary spare parts and special tools,
etc.
5 Installation, renovation, repair
5.1 General requirements
5.2 Installation
5.3 Renovation
When large-scale amusement facilities are renovated (Note 5-1), the renovation
organization shall redesign; conduct design document appraisal, type test, supervisory
inspection in accordance with this Regulation; be responsible for the quality and safety
performance of the renovated equipment; type test and supervisory inspection items
5.4 Repair
6 Management of use
6.1 General requirements
6.1.1 Basic requirements
6.1.3 Technical files
The operating organization shall establish technical files for each large-scale
amusement facility (set).
6.1.4 Other requirements
6.2 Maintenance and inspection
6.2.1 Regular maintenance
The operating organization shall perform regular maintenance on large-scale
amusement facilities, based on the characteristics and usage conditions of the
equipment (Note 6-1). Maintenance shall comply with the requirements of the product
maintenance instructions. Any abnormal situations found will be handled in a timely
manner and recorded, to ensure that large-scale amusement facilities in use are always
in normal use.
6.3 Reaching the design service life
6.3.1 Determination of service life
The determination of the service life shall start from the completion of the first
installation supervisory inspection of the equipment. It shall be counted, in accordance
with the design service life (years, days, hours, times) and instructions specified in the
equipment use and maintenance instructions, based on the actual operating time of the
equipment (including pick-up and drop-off time) (Note 6-2). However, if the
manufacturer has other clear provisions in the exit-factory documents, such provisions
shall prevail.
6.3.4 Scraping
Large-scale amusement facilities that pose serious accident risks and have no value for
renovation or repair, or that have reached the scrapping period or conditions stipulated
in safety technical specifications, shall be scrapped in a timely manner. The operating
organization shall take necessary measures, to eliminate the use functions of the large-
scale amusement facilities, at least defunctionalize the electrical system of the
equipment and go through scrapping procedures.
7 Inspection
7.1 General requirements
7.2 Design document appraisal
7.2.1 Meaning of design document appraisal
The design document appraisal of large-scale amusement facilities, as referred to in this
Regulation, refers to the compliance review conducted by the design document
appraisal agency, based on the provisions of this Regulation, on whether the design
documents meet the relevant requirements of this Regulation, on the basis of the
completion of the design by the manufacturer.
7.3 Type test
7.3.1 Meaning of type test
The type test of large-scale amusement facilities, as referred to in this Regulation, refers
to the activities of the type testing agency on review, inspection, testing of the prototype,
to see whether it complies with the requirements of this Regulation, based on the
condition that the manufacturer completely finishes the test verification of product and
passes self-inspection, in accordance with the provisions of this Regulation, thereby
verifying its safety performance.
7.4 Supervisory inspection
7.4.1 Meaning of supervisory inspection
The supervisory inspection of large-scale amusement facilities, as mentioned in this
Regulation, means that on the basis of the self-inspection of large-scale amusement
facilities (including new installation, relocation), renovation, major repair organizations
(hereinafter referred to as the construction organizations), mandatory and verification
inspections on the construction process of the large-scale amusement facilities by the
inspection agency, in accordance with the provisions of this Regulation.
7.5 Periodic inspection
7.5.1 Meaning and period of periodic inspection
The term "periodic inspection" as mentioned in this Regulation refers to the inspection
agency's inspection, at certain period, of the large-scale amusement facilities in use, that
have been registered for use in accordance with the provisions of this Regulation on the
basis of regular maintenance and self-inspection by the large-scale amusement facilities
operators and users, based on the qualified routine maintenance & service and self-
inspection.
8 Special item requirements
8.1 General requirements
Water recreation facilities, zip lines, bungee jumps, slides, amusement vehicles,
tethered sightseeing balloons, aerial trapeze series shall comply with the relevant
provisions of this Regulation; implement the special item requirements of this Chapter.
8.2 Water recreation facilities
8.3 Zipline
8.4 Bungy jumping
8.5 Slide
8.5.1 Slideway
(1) The radius of curvature of the slideway turning section shall not be less than 9 m;
8.5.2 Trolley
(1) The maximum sliding speed of the trolley shall not be greater than 40 km/h;
8.5.3 Lifting system
(1) The trolley lifting hitch device shall be firmly attached;
8.5.4 Other requirements
(1) The obstacle-free distance between both sides of the slideway and the trolley shall
be no less than 500 mm. The obstacle-free distance above the surface of the
pulley seat shall not be less than 1400 mm;
8.6 Amusement vehicles
8.7 Tethered sightseeing balloon
8.8 Trapeze series (Note 8-1)
Note 8-1.The trapeze series refers to amusement facilities, that use a lifting device to lift
passengers to a certain height with wire ropes or other ropes, rely on their own potential energyto swing
back and forth around the suspension point. The trapeze series includes two
amusement facilities. "trapeze" and "cliff swing".
9 Supplementary provisions
9.1 Interpretation rights
The State Administration for Market Regulation is responsible for the interpretation of
this Regulation.
9.2 Implementation date
This Regulation will come into effect on March 1, 2024.
9.3 Abolishing of documents
The following normative references will be abolished from the date of implementation
of this Regulation.
If the requirements of other relevant documents and regulations, which are issued by
the department responsible for special equipment safety supervisory management under
the State Council before the implementation of this Regulation, are inconsistent with
this Regulation, this Regulation shall prevail.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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