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Detailed Implementation Rules for China Compulsory Certification - Interior trim parts of Motor vehicle
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CCAP-GZ-5101-2020: Detailed Implementation Rules for China Compulsory Certification - Interior trim parts of Motor vehicle
---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/CCAP-GZ-5101-2020
Document Name. Interior trim parts of Motor vehicle
Serial No.. CCAP-GZ-5101.2020
Implementation Rules for CCAP Mark
Certification of Motor Vehicle Products
Interior trim parts of Motor vehicle
Issued on. JULY 01, 2020
Implemented on. JULY 01, 2020
China Certification Centre for Automotive Products
Document Name. Interior trim parts of Motor vehicle
Table of Contents
0 Introduction... 5
0.1 Terms and Definitions... 5
0.2 Manufacturing enterprises classification management requirements... 5
0.3 Requirements on utilizing the manufacturing enterprise test resources... 7
1 Application scope... 8
2 Certification basis and standards... 8
3 Certification mode selection and relevant requirements... 9
3.1 Basic certification modes... 9
3.2 Applicability of certification mode... 9
4 Classification of certification unit... 9
5 Certification entrusting... 10
5.1 Certification process... 10
5.2 Certification entrusting materials... 10
5.3 Certification plan and certification contract... 12
6 Certification implementations... 12
6.1 Type test... 12
6.2 Initial factory inspection... 17
6.3 Certification evaluation and decision... 20
6.4 Time-limit of certification... 20
6.5 Maintenance parts of vehicle-models out of production... 20
7 Post-certification supervision... 20
7.1 Post-certification follow-up inspection... 21
7.2 Production on-site sampling test or inspection... 22
7.3 Market sampling test or inspection... 22
7.4 Frequency and time of post-certification supervision... 23
7.5 Record of post-certification supervision... 23
7.6 Evaluation of post-certification supervision result... 23
8 Certificate... 24
8.1 Maintenance of certificate... 24
8.2 Content of certificate... 24
8.3 Change of certificate... 24
8.4 Cancellation, suspension and withdrawal of certificate... 25
8.5 Use of certificate... 25
9 Certification marks... 25
9.1 Mark style permitted to use... 25
9.2 Use requirements... 26
10 Charges... 26
11 Certification responsibilities... 26
12 Process and time-limit requirements related to technical disputes, complaints and
appeal... 27
Attachment 1 -- Description of interior trim parts of motor vehicles... 28
Attachment 2 �C Production conformity requirements... 30
Appendix 1 -- Factory quality assurance ability requirements... 33
Attachment 3 -- Compilation requirements of production conformity control plan and
Document Name. Interior trim parts of Motor vehicle
implementation report... 39
Appendix 1 -- Recommended format of production conformity control plan... 43
Attachment 4 -- Implementation of certification of after-sales repair spare parts for
discontinued models... 46
Attachment 5 �C Type test items... 48
1 Application scope
This Rules is applicable to interior trim parts made of organic materials or
organic composite materials used on motor vehicles.
2 Certification basis and standards
GB 8410-2006, Flammability of automotive interior materials
GB 38262-2019, Flammability of interior materials for buses
GB 24407-2012, The safety technique specifications of special school bus
In principle, the above standard shall be the latest version issued by the national
Document Name. Interior trim parts of Motor vehicle
standardization administrative department. When other versions of the
standard are to be used, they shall be in accordance with the announcement,
which is applicable to relevant standards, issued by CCAP.
3 Certification mode selection and relevant requirements
3.1 Basic certification modes
Basic certification mode is.
4 Classification of certification unit
In principle, the interior trim parts produced by the same-producer
(manufacturer) and same manufacturing enterprise (location), and having no
significant difference in the following aspects could be classified as one
certification unit.
5 Certification entrusting
5.1 Certification process
5.2 Certification entrusting materials
The certification client shall pot forward the entrusting to CCAP. The materials
and technical data that shall be submitted include.
5.3 Certification plan and certification contract
CCAP shall review the application materials. If the application materials need
to be supplemented or improved, it shall communicate with the client and
require supplementing and submitting relevant materials. After the review
completes, it shall issue a notice of acceptance or not-acceptance to the client.
After accepting the application, CCAP shall formulate a certification plan
according to the audit result, which includes.
6 Certification implementations
6.1 Type test
6.1.1 Type test plan
Document Name. Interior trim parts of Motor vehicle
CCAP shall formulate the product inspection plan after reviewing the materials.
The inspection plan includes requirements and quantity of all samples, the
inspection standard, inspection items, and information of the designated labs
that can be selected by the certification client.
6.1.2 Sample requirements of type test
In principle, in the type test, the certification client shall send the samples to the
designated lab for testing. When necessary, CCAP can conduct sampling for
the testing according to the type test plan.
6.1.3 Type test items
See Annex 5 of this Rules for type test items.
6.1.4 Selection and confirmation of the designated lab
The certification client can select a lab among the designated inspection labs
provided by CCAP for the certification products. According to the client��s
confirmation, CCAP shall give inspection commission to the selected lab to
conduct type test.
6.1.5 Implementation of type test
6.1.6 Type test report
After the type test finishes, the lab shall issue a type test report to CCAP. The
report shall include product description within the application unit, and relevant
certification information. After the certification completes, CCAP shall send the
type test report, together with the certificate, to the certification client (or
certification decision). The certification client shall ensure to provide the
complete and effective type test report to CCAP and law-enforcement agencies
during post-certification supervision.
6.2 Initial factory inspection
Initial factory inspection is an assessment conducted by CCAP on whether the
enterprise��s production conformity control system meets the certification
requirements. It is conducted in the mode of ��production conformity control plan
inspection + production conformity factory on-site inspection��.
6.2.1 Basic principle
The manufacturer and the manufacturing enterprise shall establish, implement
and maintain the production conformity control system according to
requirements specified in Attachment 2 and Attachment 3 so as to ensure that
the certification-products can meet the certification requirements continuously.
CCAP shall check production conformity control system of the enterprise. In
principle, the initial factory inspection shall be completed within a year after
passing the type test. Otherwise, product type test shall be made again, in
principle, the initial inspection shall cover the products applied for
certification/certification-products and the processing sites. ��Processing sites��
refer to all departments, sites, personnel and activities.
6.2.2 Production conformity control plan auditing
The manufacturer or the manufacturing enterprise shall submit the production
conformity control plan to CCAP for auditing. CCAP shall inform the certification
client of the review result.
6.2.3 Production conformity factory on-site inspection
In general, after the type test and the production conformity control plan auditing
are qualified, CCAP shall conduct factory on-site inspection.
6.2.3.1 Principles for production conformity factory on-site inspection
Document Name. Interior trim parts of Motor vehicle
6.2.3.2 Production conformity inspection and specified on-site test
During factory on-site inspection, the inspection team shall randomly draw
samples of the products at the end of the production line or among qualified
products in the warehouse. The inspection items include but are not limited to
the follows.
6.2.3.3 ODM mode manufacturing enterprise inspection
It shall be conducted according to relevant document requirements of CCAP.
When conducting on-site inspection of ODM producer (manufacturer), the
number of inspection man-day shall not be longer than 0.5 man-days.
6.2.3.4 Result of the initial factory inspection
For initial factory inspection, the inspection conclusions are divided into 3 types.
��factory inspection is PASS��, ��there are non-conformance items, it is PASS after
rectification��, and ��factory inspection is NOT-PASS��. In which, Conditions of
each conclusion are as follows.
6.2.3.5 Notification of the factory inspection conclusion
After the factory inspection finishes, the inspection team shall inform the
enterprise of the inspection result. If there are non-conformity items founded, it
shall give the verification mode (such as paper verification or on-site verification)
and clear requirements of rectification time-limit. And also inform the
manufacturing enterprise of the verification result in time.
When the conclusion of inspection result of the on-site inspection team is
changed after it is assessed by CCAP, then CCAP shall in time notify the
manufacturing enterprise of the conclusion.
6.3 Certification evaluation and decision
CCAP conducts comprehensive assessment of the type test result, the initial
factory inspection result and relevant materials/information. If the evaluation is
PASS, the certificate shall be granted according to certification unit. If not, the
certification is terminated.
6.4 Time-limit of certification
Time-limit of certification refers to the period FROM the date when CCAP
accepts the entrusting TO the date when the certificate is issued.
7 Post-certification supervision
Post-certification supervision refers to that the certification body conducts
supervision to the certification-products and the manufacturing enterprise. The
supervision method is one of or combination of the following three modes - post-
certification follow-up factory inspection, production on-site sampling test, and
market sampling test.
7.1 Post-certification follow-up inspection
7.1.1 Principles of post-certification follow-up inspection
CCAP shall conduct effective follow-up inspection to the certification-products
and the manufacturing enterprise based on the manufacturing enterprise
classification management, so as to verify that manufacturing enterprise��s
quality assurance capacity continuously meets the certification requirements;
ensure the certified product continuously meets the certification requirements;
and maintain the conformity with type test samples.
7.1.2 Content of post-certification follow-up inspection
7.2 Production on-site sampling test or inspection
7.2.1 Principles of production on-site sampling Test or inspection
If production on-site sampling inspection or test method is adopted for post-
certification supervision, then the certification client, manufacturer and
manufacturing enterprise shall cooperate.
7.2.2 Content of production on-site sampling test or inspection
In principle, different unit/models of products shall be drawn as samples for
each time of supervision. CCAP formulate the sampling inspection plan
according to the enterprise classification principles and features of the products.
For the inspection items, all or several of the type test inspection items shall be
inspected.
7.3 Market sampling test or inspection
According to situations of the enterprise classification management and the
Document Name. Interior trim parts of Motor vehicle
7.4 Frequency and time of post-certification supervision
See Table 4 for frequency of post-certification supervision. In non-continuous
production, the certification client and the manufacturing enterprise shall
actively submit the production plan to CCAP in order to ensure effective
implementation of the post-certification supervision.
7.5 Record of post-certification supervision
CCAP shall make appropriate record of the whole process of post-certification
supervision and archive it on file in order to ensure the traceability of the
certification process and the result.
7.6 Evaluation of post-certification supervision result
CCAP shall conduct a comprehensive assessment to the follow-up inspection
result, the sampling inspection result and relevant materials. If it passes the
assessment, the certificate can be kept and the certification mark can be
continuously used; if it fails in the assessment, CCAP shall handle with
suspension or withdrawal of the certificate according the corresponding
situation; and an announcement shall be issued.
Document Name. Interior trim parts of Motor vehicle
8 Certificate
8.1 Maintenance of certificate
This Rules covers the 5-year valid period of product certificate. Within the valid
period, the validity of the certificate is maintained by depending on the ��post-
certification supervision�� of CCAP.
Before the certification is expired, if it needs to continue to use, entrusting client
shall put forward the certification entrusting within 90 days before the expiry
date. If the newest post-certification supervision, within the certificate validity, is
PASS, then the certificate shall be directly renewed.
8.2 Content of certificate
If the certified product and selling package are printed with the content
contained in the certificate, it shall be consistent with the content in the
certificate.
8.3 Change of certificate
8.3.1 Change of certification requirements (including standard change-
version)
8.4 Cancellation, suspension and withdrawal of certificate
Certificate��s cancellation, suspension and withdrawal shall be implemented in
accordance with relevant provisions of ��Certificate cancellation, suspension
and withdrawal implementation rules��. CCAP shall adopt appropriate way to
publicly announce the certificate of cancellation, suspension and withdrawal.
8.5 Use of certificate
Use of the certificate shall comply with the requirements of ��Certificate and
certification mark management regulations��.
9 Certification marks
If the certified organization uses the certification mark, it shall comply with the
requirements of CCAP "Certificate and certification mark management
regulations".
9.1 Mark style permitted to use
The certified interior trim parts of motor vehicles shall use safety-type (S)
certification mark. The style is as follows.
Document Name. Interior trim parts of Motor vehicle
It is allowed to use a deformed CCAP mark style, that is, the mark word "CCAP".
9.2 Use requirements
The certification marks shall be permanently preserved. They shall be clearly
visible without damaging vehicles and certified products. It shall use CCAP
certification mark printed/molded with non-standard specifications. The mark
shall be printed/molded on the outer surface of the vehicle interior or its smallest
outer packaging.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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