CCAP-GZ-464204-2021 PDF English
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Implementation Rules for CCAP Mark Certification - Battery and charger for electric bicycle
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CCAP-GZ-464204-2021: Implementation Rules for CCAP Mark Certification - Battery and charger for electric bicycle
---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/CCAP-GZ-464204-2021
Serial No.. CCAP-GZ-464204.2021
Implementation Rules for CCAP Mark Certification
Battery and charger for electric bicycle
Issued on. FEBRUARY 01, 2021
Implemented on. FEBRUARY 01, 2021
China Certification Centre for Automotive Products
Table of Contents
1 Application scope... 4
2 Certification basis and standards... 4
3 Certification mode selection and relevant requirements... 4
4 Classification of certification unit... 5
5 Certification entrusting... 5
6 Certification implementations... 9
7 Post-certification supervision... 16
8 Certificate... 20
9 Certification marks... 22
10 Charges... 23
11 Certification responsibilities... 23
12 Process and time-limit requirements related to technical disputes, complaints and appeal... 23
Attachment 1 -- Description of battery and charger for electric bicycle... 24
Attachment 2 �C Type test and production conformity test items... 26
Attachment 3 -- Production conformity requirements... 27
Appendix 1 -- Factory quality assurance capability requirements... 30
Appendix 2 -- Compilation requirements of production conformity control plan and
implementation report... 36
Appendix 3 -- Recommended format of production conformity control plan... 40
Attachment 4 -- Principles for manufacturing enterprise classification... 44
Attachment 5 -- Requirements for using manufacturing enterprise testing resources to implement
testing and the use of other certification results... 47
1 Application scope
This Rules is applicable to lithium-ion batteries, sealed lead-acid batteries, metal
hydride nickel batteries and their chargers for electric bicycles.
2 Certification basis and standards
2.1 For battery
GB/T 36972-2018, Lithium-ion battery for electric bicycle
GB/T 22199.1-2017, Valve-regulated lead-acid batteries for moped - Part 1.Technical
conditions
QB/T 2947.2-2008, Electric bicycles-cell or battery and chargers - Part 2.metal-hydride
Ni-ion batteries and chargers (Except charge retention capacity and cycle life)
2.2 For charger
GB/T 36944-2018, Technical requirements of charger for electric bicycles
QB/T 5511-2020, Lithium-ion battery charger for electric bicycle
In principle, the above standards shall implement the latest version issued by the
national standardization administrative department. When other versions of the
standard need to be used, the announcement of applicable relevant standard
requirements issued by CCAP shall be followed.
3 Certification mode selection and relevant requirements
3.1 Basic certification modes
The basic certification mode for implementing CCAP mark certification for battery and
charger for electric bicycle is.
4 Classification of certification unit
The battery and its charger are divided into different units. In principle, battery and
charger for electric bicycle produced by the same producer (manufacturer) and the same
manufacturing enterprise (site) with no significant differences in the following aspects
are one certification unit.
4.1 Battery.
4.2 Charger.
5 Certification entrusting
5.1 Proposal and acceptance of certification entrusting
The certification client shall submit a certification entrustment to CCAP in an
appropriate manner in accordance with CCAP's certification process and requirements,
and shall be responsible for the authenticity and legality of the submitted certification
application materials. The certification client shall be able to assume relevant quality
and legal responsibilities. The battery producers (manufacturers) and manufacturing
enterprises entrusted with certification shall be able to produce normally and comply
with national laws, regulations and relevant industrial policy requirements.
6 Certification implementations
6.1 Type test
6.1.1 Type 1 test plan
CCAP shall formulate a type test plan after reviewing the data and inform the
certification client. Certification client can choose designated laboratories by himself.
Once the laboratory is selected, no adjustments will be made in principle.
6.1.2 Sample requirements of type test
Normally, the certification client selects representative samples for testing according to
the requirements of CCAP for type test samples. When necessary, CCAP can also obtain
samples through on-site sampling/sealing. If there is only one model in the certification
unit, a sample of this model will be sent. When there is more than one model in the unit,
CCAP will select a representative model among them, and conduct difference tests on
other models when necessary.
6.1.2.1 Specification and quantity of type test samples
Quantity of type test samples. Refer to Attachment 2 "Type test and production
conformity items". The final number of test samples is subject to the test plan confirmed
by CCAP and the certification client or its agent.
6.1.2.2 Critical components/raw materials list and relevant requirements
When sending samples, the certification client shall also submit a product description
sheet and a list of critical components/raw materials. It shall be consistent with the
critical components/raw materials identified in the "Production Conformity Control
Plan" submitted by the enterprise. The list must at least include the name, model,
specification and supplier of critical components (materials).
6.1.3 Type test items and test base
See Attachment 2 of this Rules for type test items and test base.
6.1.4 Selection and confirmation of the designated lab
The certification client can select a lab among the designated inspection labs provided
by CCAP for the certification products. According to the client��s confirmation, CCAP
shall give inspection commission to the selected lab to conduct type test.
6.1.5 Implementation of type test
Type test shall be completed by the designated lab entrusted by CCAP. The designated
lab shall complete the sample testing within the stipulated time according to relevant
stipulations of CCAP. The lab shall make a complete record of the whole test process
and put it on file in order to ensure traceability of the inspection process and result.
If there is unqualified item, the lab shall inform the situation to CCAP.
6.1.6 Type test report
CCAP stipulates a unified type test report format.
After the type test finishes, the lab shall issue a type test report to CCAP. The test report
shall be accurate, clear, and complete. It shall include a description of the products and
certification-related information in the application unit. After the certification
completes, CCAP shall send the type test report, together with the certificate, to the
certification client (or certification decision). The certification client shall ensure to
provide the complete and effective type test report to CCAP and law-enforcement
agencies during post-certification supervision.
6.2 Initial factory inspection
Initial factory inspection is an assessment conducted by CCAP on whether the
enterprise��s production conformity control system meets the certification requirements.
It is conducted in the mode of production conformity control plan inspection +
production conformity factory on-site inspection.
6.2.1 Basic principle
The manufacturer and the manufacturing enterprise shall establish, implement and
maintain the production conformity control system according to requirements specified
in Attachment 3 so as to ensure that the certification-products can meet the certification
requirements continuously.
6.2.2 Production conformity control plan auditing
The factory shall develop a production conformity control plan in accordance with the
requirements of Attachment 3 and submit it to CCAP for review. CCAP will notify the
certification client of the review results after the review is completed. If the production
conformity control plan can meet the requirements, the audit is PASS.
6.3 Certification evaluation and decision
CCAP conducts comprehensive assessment of the type test result, the initial factory
inspection result and relevant materials/information. If the evaluation is PASS, the
certificate shall be granted according to certification unit. If not, the certification is
terminated.
6.4 Time-limit of certification
Time-limit of certification refers to the period FROM the date when CCAP accepts the
entrusting TO the date when the certificate is issued.
7 Post-certification supervision
Post-certification supervision refers to that the certification body conducts supervision
to the certification-products and the manufacturing enterprise. The supervision method
is one of or combination of the following three modes. post-certification follow-up
factory inspection, production on-site sampling test, and market sampling test or
inspection.
7.1 Post-certification follow-up inspection
7.1.1 Principles of post-certification follow-up inspection
CCAP shall conduct effective follow-up inspection to the certification-products and the
manufacturing enterprise based on the manufacturing enterprise classification
management, so as to verify that manufacturing enterprise��s quality assurance capacity
continuously meets the certification requirements; ensure the certified product
continuously meets the certification requirements; and maintain the conformity with
type test samples.
7.1.2 Content of post-certification follow-up inspection
Under the principle of ensuring that certification risks are controllable, the post-
certification follow-up inspection mainly include the following.
7.2 Production on-site sampling test or inspection
7.2.1 Principles of production on-site sampling test or inspection
In principle, sampling test or inspection at the production site shall at least cover the
certified product categories (i.e., lithium ion, lead-acid, metal hydride nickel, charger,
etc.).
7.2.2 Content of production on-site sampling test or inspection
In principle, different unit/models of products shall be drawn as samples for each time
of supervision. CCAP formulate the sampling inspection plan according to the
enterprise classification principles and features of the products. For the inspection items,
all or several of the type test inspection items shall be inspected.
7.3 Market sampling test or inspection
According to situations of the enterprise classification management and the certification
risk, when necessary, CCAP shall draw up a market sampling test (or inspection) plan
for certification-products of the enterprise to conduct market sampling test or inspection.
The inspection items shall be selected from the type test items. CCAP shall dispatch
personnel to draw samples from the products sold on market (from the finished vehicle
factory or the user��s site) according to the sampling test plan and send them to the
designated lab to conduct test or inspection.
7.4 Frequency and time of post-certification supervision
See Table 2 for frequency of post-certification supervision. In non-continuous
production, the certification client and the manufacturing enterprise shall actively
submit the production plan to CCAP in order to ensure effective implementation of the
post-certification supervision. For Category A enterprises, in the years when on-site
supervision and inspection are exempted, a production conformity control plan
implementation report shall be submitted to CCAP one month before the supervision
and inspection.
7.5 Record of post-certification supervision
CCAP shall make appropriate record of the whole process of post-certification
supervision and archive it on file in order to ensure the traceability of the certification
process and the result.
7.6 Evaluation of post-certification supervision result
CCAP shall conduct a comprehensive assessment to the follow-up inspection result, the
sampling inspection result and relevant materials. If it passes the assessment, the
certificate can be kept and the certification mark can be continuously used; if it fails in
the assessment, CCAP shall handle with suspension or withdrawal of the certificate
according the corresponding situation; and an announcement shall be issued.
8 Certificate
8.1 Maintenance of certificate
This Rules covers the 5-year valid period of product certificate. Within the valid period,
the validity of the certificate is maintained by depending on the post-certification
supervision of CCAP.
8.2 Content of certificate
If the certified product and selling package are printed with the content contained in the
certificate, it shall be consistent with the content in the certificate.
8.3 Change of certificate
8.3.1 Change of certification requirements (including standard change-version)
When the certification requirements are changed, CCAP shall issue the above-
mentioned certification requirements on the public website. At the same time, CCAP
shall notify the certification enterprises by fax, email or other methods.
8.4 Cancellation, suspension and withdrawal of certificate
Certificate��s cancellation, suspension and withdrawal shall be implemented in
accordance with relevant provisions of ��Certificate cancellation, suspension and
withdrawal implementation rules��. CCAP shall adopt appropriate way to publicly
announce the certificate of cancellation, suspension and withdrawal.
8.5 Use of certificate
Use of the certificate shall comply with the requirements of ��Certificate and
certification mark management regulations��.
9 Certification marks
If the certified organization uses the certification mark, it shall comply with the
requirements of CCAP "Certificate and certification mark management regulations".
9.1 Mark style permitted to use
The certified battery and charger for electric bicycle shall use safety-type (S)
certification mark. The style is as follows.
9.2 Use requirements
The certification marks shall be permanently preserved. They shall be clearly visible
without damaging vehicles and certified products. It shall use CCAP certification mark
printed/molded with non-standard specifications. The mark shall be printed/molded on
the outer surface of the vehicle interior or its smallest outer packaging.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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