GBZ44604-2024 English PDFUS$1164.00 ยท In stock
Delivery: <= 8 days. True-PDF full-copy in English will be manually translated and delivered via email. GBZ44604-2024: Analyser systems maintenance management Status: Valid
Basic dataStandard ID: GB/Z 44604-2024 (GB/Z44604-2024)Description (Translated English): Analyser systems maintenance management Sector / Industry: National Standard Classification of Chinese Standard: N53 Classification of International Standard: 71.040.10 Word Count Estimation: 58,521 Date of Issue: 2024-09-29 Date of Implementation: 2025-04-01 Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration GBZ44604-2024: Analyser systems maintenance management---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.GB /Z 44604-2024.Maintenance and management of analytical instrument systems ICS 71.040.10 CCSN53 Guiding technical documents of the People's Republic of China on national standardization Analytical instrument system maintenance management Released on 2024-09-29 2025-04-01 Implementation State Administration for Market Regulation The National Standardization Administration issued Table of ContentsPreface III Introduction IV 1 Scope 1 1.1 Purpose 1 1.2 Main issues to be solved 1 2 Normative references 2 3 Terms and Definitions 2 4 Classification of analytical instruments based on a risk-based approach 6 4.1 Overview 6 4.2 Security Protection 7 4.3 Environmental Protection 7 4.4 Asset Protection 8 4.5 Profit Maximization 9 4.6 Performance Goals 9 4.7 Maintenance Priority 9 4.8 Support priority 10 5 Maintenance strategy 10 5.1 Overview 10 5.2 Reliability-centered Maintenance (RCM) 10 5.3 Management system/organization 13 5.4 Training/Competence 14 5.5 Optimizing resource allocation 16 5.6 Best Practice Benchmarks 18 5.7 Annual Analytical Instrument KPI Review 18 6 Analytical instrument performance monitoring 19 6.1 Overview 19 6.2 Failure Record---Reason/History Record Code 19 6.3 Statistical process control/verification checks 22 6.4 Analytical instrument performance indicators 24 6.5 Analytical Instrument Performance Report 32 Appendix A (Informative) Equivalent Analytical Instrument Index (EQAT) per Technician 33 A.1 Part 1 - Calculation of the number of technicians worksheet 33 A.2 Part II --- Equivalent analytical instruments for each technician 33 A.3 Part III --- Equivalent Analytical Instruments List Worksheet 34 Appendix B (Informative) Example Analysis of Control Charts 39 Appendix C (Informative) Determination of Control Chart Limits by Standard Deviation of Measurement Differences 42 Appendix D (Informative) Maintenance Strategy Selection 44 Appendix E (Informative) Comparative Examples of Cost and Benefit of Analytical Instruments and Performance Monitoring Reports of Analytical Instruments 45 Appendix F (Informative) Typical Report for Analytical Instrument Performance Monitoring 50 References 53ForewordThis document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1.Structure and drafting rules for standardization documents" Drafting. This document is equivalent to IEC TR62010.2016 "Analytical Instrument System Maintenance Management". The document type is adjusted by IEC Technical Report It is a guiding technical document for national standardization in my country. The following minimal editorial changes were made to this document. --- To coordinate with the existing standards, the name of this document is changed to "Analytical Instrument System Maintenance Management". Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents. This document was proposed by the China Machinery Industry Federation. This document is under the jurisdiction of the National Industrial Process Measurement, Control and Automation Standardization Technical Committee (SAC/TC124). This document was drafted by. China Instrument Industry Association, Focus Technology (Hangzhou) Co., Ltd., Core Vision (Beijing) Technology Co., Ltd. Company, Suzhou Yilite Technology Co., Ltd., Shanghai Institute of Technical Physics, Chinese Academy of Sciences, Taizhou Institute of Metrology Technology, Jilin University, Shanghai Yuanxi Instrument Co., Ltd., Beijing Xuedilong Technology Co., Ltd., Chongqing Chuanyi Analytical Instrument Co., Ltd., Beijing North Branch Rayleigh Analytical Instruments (Group) Co., Ltd., Tongji University, Hebei Kerida Instrument Technology Co., Ltd., Ningbo Huayi Ningchuang Intelligent Technology Co., Ltd. Co., Ltd., Zhejiang Fuli Analytical Instrument Co., Ltd., Beijing Beifen Maihak Analytical Instrument Co., Ltd., Jiangsu Fangtian Electric Power Technology Co., Ltd. Company, Xuecheng Digital Technology (Henan) Co., Ltd., Hangzhou Meiyi Automation Co., Ltd., and Qingdao Institute of Metrology Technology. The main drafters of this document are. Yan Hairong, Yu Dahai, Zhang Chao, Yang Sandong, Wan Xiong, Wang Suling, Gao Dejiang, Li Linghui, Gao Wu, Xiong Binfeng, Zhou Jiacai, Zhou Lei, Hao Lihui, Wen Luhong, Jiang Tingting, Chen Miao, Ye Jiaxing, Wang Gang, Chen Lijun, Xia Chun, Xu Haoran, Zhang Fuyin, and Jian Dan.IntroductionThis document provides best practices for the maintenance of online analytical instruments. In industry, analytical instruments are used to measure a variety of variables that are critical to the maintenance of your equipment. It has a great impact on safety, environmental protection, asset protection and profit maximization. Maintenance organization structure, maintenance work priorities, maintenance methods, correct resource allocation, performance monitoring and reporting records are all important for online Analytical instruments play an important role in the successful application. The effectiveness of an on-line analytical instrument is measured by its ability to perform its functional requirements as required. This document sets performance targets for The report provides guidance on the organization, resources, and systems required to assess the effectiveness of the project. The various chapters in this document are separate, and the relationship between the online analytical instrument maintenance procedure and the maintenance strategy is not obvious. Linked together in a logical way. Figure 1.Interrelationships between the main chapters of this document This document provides a mechanism for determining the hazard level of analytical instruments using risk assessment. Risk assessment should consider the individual process units. The impact caused by insufficient analysis of factors such as personnel and site safety, environment, etc. on a process unit or a group of process units. Chapter 4 provides the hazard classification and maintenance and support priorities for analytical instruments by setting reliability targets. Chapter 5 presents quantifiable strategies for achieving reliability goals through risk assessment. Chapter 6 presents mechanisms for tracking analytical instrument performance and quantifying performance into meaningful measures. Analytical instrument system maintenance management1 Scope1.1 Purpose This document is intended to help understand the principles and methods of analytical instrument maintenance. It provides guidance on the organization, resources and systems required to set performance goals, improve reliability strategies and evaluate effectiveness methods. Only when the corresponding measurement methods are established for key indicators can the online analytical instruments be managed effectively. The purposes of online analytical instruments application in industry are as follows. ---Safety and environmental protection. This type of analytical instrument is used to control and monitor safety and environmental protection systems. Its key evaluation parameter is online time. This is inherently easier to measure than the contribution of analytical instruments to profits, but is similar to process analytical instruments used to maximize profits. Likewise, its contribution will depend on its ability to perform its functional requirements on demand. ---Asset protection and profit maximization. This type of online analytical instrument can have a direct impact on process control, which directly affects asset protection Such analytical instruments can be used to analyze the product quality (such as corrosion, catalyst contamination) or to optimize the operation of the process (such as energy efficiency). The key evaluation parameters are the loss of equipment damage or the direct impact on the overall profit of the process unit. The effect (such as reduction of process losses or increase of profits) will take about 18 months to be judged, which is difficult to measure. The contribution of a system will depend on its ability to perform its functional requirements on demand. This document focuses on the costs and benefits of traditional analytical instrument maintenance organizations. Due to the complexity of modern analytical instruments, the need for an organization to maintain Therefore, it is not necessary to include their expenses in the overall maintenance cost. Very important. 1.2 Main issues to be addressed Considering online analytical instrument systems and their maintenance, the following questions help determine problems in the maintenance strategy. ---What is the normal operating time of each key analytical instrument? Is the normal operating time measured and recorded? Is it clearly Do you know the value provided by each analytical instrument and determine which ones are critical? Do you regularly review the operation status of analytical instruments? Authors (users), and re-examine the priorities of analytical instruments? ---What value does analytical instrumentation provide in process performance improvement? [i.e., increased yield, improved quality, or improved production or process cycle time] improvement, process safety (such as linkage), environmental importance, etc.] Is this information easily accessible? Does it meet the needs of operators? Request? Is it updated regularly? ---What is the "utilization rate" of each key analytical instrument? If an analytical instrument is used in a control loop, the data of the analytical instrument What is the proportion of manual analysis time that affects quality? Is the automatic operation of the analytical instrument in the control loop continuously recorded? Do you regularly visit the operators of analytical instruments to understand the reliability of the analytical instrument data? ---Does each analytical instrument have a regular preventive maintenance program, including regular calibration? Is the calibration/verification procedure Are statistical process control (SPC) concepts included? ---What are the upper/lower limits and variation (or noise) of the analytical instrument? Is the documentation of the procedure complete? Is it routinely maintained under normal circumstances? ---Are there trained personnel (capable of performing all required procedures and troubleshooting most faults) responsible for the operation of the analytical instruments? Do these personnel understand the process? Do they understand the laboratory measurement data in relation to the analytical instrument results? ---Do trained maintenance personnel have the opportunity to obtain a higher level of technical support to solve problems that arise during the process and more complex Are you having a complex analytical instrument problem? Are you in touch with the (manufacturer) or supplier of the analytical instrument? A higher level technical support person ......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GBZ44604-2024_English be delivered?Answer: Upon your order, we will start to translate GBZ44604-2024_English as soon as possible, and keep you informed of the progress. The lead time is typically 5 ~ 8 working days. The lengthier the document the longer the lead time.Question 2: Can I share the purchased PDF of GBZ44604-2024_English with my colleagues?Answer: Yes. The purchased PDF of GBZ44604-2024_English will be deemed to be sold to your employer/organization who actually pays for it, including your colleagues and your employer's intranet.Question 3: Does the price include tax/VAT?Answer: Yes. Our tax invoice, downloaded/delivered in 9 seconds, includes all tax/VAT and complies with 100+ countries' tax regulations (tax exempted in 100+ countries) -- See Avoidance of Double Taxation Agreements (DTAs): List of DTAs signed between Singapore and 100+ countriesQuestion 4: Do you accept my currency other than USD?Answer: Yes. If you need your currency to be printed on the invoice, please write an email to Sales@ChineseStandard.net. In 2 working-hours, we will create a special link for you to pay in any currencies. Otherwise, follow the normal steps: Add to Cart -- Checkout -- Select your currency to pay. |
