GB/T 42783-2023 English PDF

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GB/T 42783-2023: Integrity management of units
Status: Valid

Standard ID	USD	BUY PDF	Lead-Days	Standard Title (Description)	Status
GB/T 42783-2023	739	Add to Cart	6 days	Integrity management of units	Valid

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Basic data

Standard ID: GB/T 42783-2023 (GB/T42783-2023)
Description (Translated English): Integrity management of units
Sector / Industry: National Standard (Recommended)
Classification of Chinese Standard: J74
Classification of International Standard: 23.020.30
Word Count Estimation: 36,348
Date of Issue: 2023-05-23
Date of Implementation: 2023-05-23
Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration

GB/T 42783-2023: Integrity management of units

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
ICS 23:020:30 CCSJ74 National Standards of People's Republic of China Plant Integrity Management Released on 2023-05-23 2023-05-23 implementation State Administration for Market Regulation Released by the National Standardization Management Committee

table of contents

Preface I Introduction II 1 Scope 1 2 Normative references 1 3 Terms and Definitions 1 4 Abbreviations 2 5 Principles and elements of integrity management 3 6 Policy and strategy 7 7 Goals and plans8 8 Organizational Structure, Responsibilities 8 9 Capabilities and Qualifications 9 10 Communication 9 11 skills training 10 12 Change Management 10 13 Information Management 11 14 Records and Document Management12 15 Risk Management 12 16 Quality Control 22 17 INSPECTION, TESTING AND PREVENTIVE MAINTENANCE 24 18 Failure Management 26 19 Emergency management 28 20 Decommissioning and scrapping 29 21 Performance Evaluation and Continuous Improvement 29 Reference 31

foreword

This document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules for Standardization Documents" drafting: Please note that some contents of this document may refer to patents: The issuing agency of this document assumes no responsibility for identifying patents: This document is proposed and managed by the National Standardization Technical Committee of Boilers and Pressure Vessels (SAC/TC262): This document is drafted by: Hefei General Machinery Research Institute Co:, Ltd:, China Petrochemical Corporation, China Special Equipment Inspection Research Institute, Sinopec Qingdao Refining and Chemical Co:, Ltd:, Fujian United Petrochemical Co:, Ltd:, National Pipeline Group Eastern Crude Oil Reserve Transport Co:, Ltd:, Shanghai Special Equipment Supervision and Inspection Technology Research Institute, PetroChina Sichuan Petrochemical Co:, Ltd:, PetroChina Co:, Ltd: Urumqi Petrochemical Branch, Sinopec Zhenhai Refining and Chemical Branch: The main drafters of this document: Chen Wei, Hu Jiushao, He Chenghou, Xie Guoshan, Liu Cheng, Yang Pengfei, Dong Jie, Li Zhifeng, Shao Shanshan, Han Ye, Cheng Sixiang, Dai Cheng, Tang Xiaoying, Cui Guobiao, Zhou Yang, Kong Xinjun, Chen Zhongguan:

Introduction

This document is based on the PAS55 asset management standard of the British Standards Institution, the Center for Chemical Process Safety (CCPS) of the American Institute of Chemical Engineers "Guidelines for Asset Integrity Management" and the ISO 55000 international asset management standard family as a reference, drawing on Sinopec, PetroChina, the national pipeline network, etc: Based on the excellent experience in plant integrity management, it is compiled based on the basic national conditions of my country's petrochemical equipment integrity management: this document It standardizes the content, main technical methods and requirements of the integrity management of the complete set of equipment, and clarifies the risk management of the whole life cycle of the complete set of equipment: Supporting technologies, application conditions, and analysis procedures provide a basis for enterprises to carry out integrity management of complete sets of equipment under the guidance of factory integrity management: It is of great significance to ensure the safe, economical and efficient operation of the complete set of equipment: Plant Integrity Management

1 Scope

This document specifies the static equipment (pressure vessels, atmospheric storage tanks, industrial pipelines, furnace tubes, valves, etc:) Contents, methods and requirements of life cycle integrity management of dynamic equipment (pumps, compressors, fans, etc:), instrumentation systems, and electrical equipment, including Integrity management content of equipment design, manufacturing and installation, commissioning and operation, decommissioning and scrapping: This document is applicable to the integrity management of oil refining, chemical, and coal chemical complete sets of equipment, as well as the integrity management of oil and gas gathering stations and oil reserve bases: Can refer to use:

2 Normative references

The contents of the following documents constitute the essential provisions of this document through normative references in the text: Among them, dated references For documents, only the version corresponding to the date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document: GB/T 150 (all parts) pressure vessels GB/T 19624 Safety assessment of pressure vessels with defects in use GB/T 20438 (all parts) Functional safety of electrical/electronic/programmable electronic safety-related systems GB/T 21109 (all parts) Functional safety of safety instrumented systems in the process industry GB/T 26610 (all parts) Implementation guidelines for risk-based inspection of pressure equipment systems GB/T 29639 Guidelines for the preparation of emergency plans for production safety accidents in production and business units GB/T 30578 Risk-based inspection and evaluation of atmospheric storage tanks GB/T 30579 Damage Pattern Recognition of Pressure Equipment GB/T 32857 Application Guidelines for Layer of Protection Analysis (LOPA) GB/T 35013 Fitness-for-service evaluation of pressure equipment GB/T 35320 Hazard and Operability Analysis (HAZOP Analysis) Application Guide GB/T 37327 Atmospheric Storage Tank Integrity Management SY/T 5921 Specification for operation, maintenance and repair of vertical cylindrical steel welded oil tanks

3 Terms and Definitions

The following terms and definitions apply to this document: 3:1 Complete set of integrated units In the oil refining, chemical and coal chemical industries, process equipment, industrial pipelines, instruments, electrical appliances that process raw materials into chemical products through technological processes System combination of gas equipment: 3:2 Integrity Comprehensive attributes that reflect that the complete set of devices is complete in structure and function, in a safe and reliable controlled state, and conforms to expected functions: ......

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