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Basic dataStandard ID: GB 32046-2015 (GB32046-2015)Description (Translated English): The norm of energy consumption per unit products of copper drawing stock for electrical purpose Sector / Industry: National Standard Classification of Chinese Standard: F01 Classification of International Standard: 27.010 Word Count Estimation: 9,963 Date of Issue: 2015-09-11 Date of Implementation: 2016-10-01 Quoted Standard: GB/T 2589; GB/T 12723; GB 17167; GB/T 23331 Regulation (derived from): National Standard Announcement 2015 No.25 Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China Summary: This Standard specifies the electrician copper billet unit product energy consumption (hereinafter referred to as energy) limit requirements, the scope of statistics, the calculation range, and calculation methods and energy management measures. This Standard applies to cathode copper or copper scrap as a raw material using the continuous casting method, continuous casting and rolling production of 6.00 mm ~ 35.00 mm diameter copper wire with electrical calculation and for the evaluation of energy consumption billet, and new projects energy control. GB 32046-2015: The norm of energy consumption per unit products of copper drawing stock for electrical purpose---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order. The norm of energy consumption per unit products of copper drawing stock for electrical purpose ICS 27.010 F01 National Standards of People's Republic of China Electrician copper billet energy consumption per unit product Published 2015-09-11 2016-10-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued Foreword4.1, 4.2 of this standard is mandatory, the rest are recommended. This standard was drafted in accordance with rules GB/T 1.1-2009 given. This standard Conservation and Environmental Protection, the Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department put forward by the National Development and Reform Commission resources. This standard by the National Energy Foundation and Management Standardization Technical Committee (SAC/TC20) Standardization Technical Committee and the National Nonferrous Metals Will (SAC/TC243) centralized. This standard was drafted. Jiangxi Copper Company Limited, Jiang Su Jiangrun Copper Co., Ltd., Yunnan Copper Co., Ltd., Tongling Shares of color copper crown Electric Co., Ltd., China Nonferrous Metals Industry Institute of Standards Metrology and Quality, Ningbo Jintian Copper (Group) Company Limited Division, Shandong auspicious Copper Co., Ltd. Shandong Hang round Copper, Copper Co., Ltd. Kunming aluminum. The main drafters. Su Youming, Wei Limin, Zhu Xianming, Li Donglin, Wang Kesheng, Wang Aiyong, XIAO amount Zhao Yongshan, such as Wang, Liu Qingguo, Yan Zhifu, Chen Zhongliang, Wu Yuejun, Yin Jie, Liu Wanrong, Wang Mei, Zhang Yong, Liu Haifeng, Li Ming. Electrician copper billet energy consumption per unit product1 ScopeThis standard specifies the requirements electrician copper billet unit product energy consumption (hereinafter referred to as energy consumption) limit, the scope of statistics, calculated range, The method of calculation and measures and energy management. This standard applies to cathode copper or copper scrap as a raw material with a diameter of the continuous casting method, continuous casting and rolling process produced 6.00mm ~ 35.00mm electrician with copper wire for the evaluation and calculation of energy consumption of blanks, and control energy consumption of new projects.2 Normative referencesThe following documents for the application of this document is essential. For dated references, only applies to the version dated paper Pieces. For undated references, the latest edition (including any amendments) applies to this document. GB/T 2589 comprehensive energy consumption computing General GB/T 12723 energy consumption per unit product preparation General GB 17167 energy use per unit of energy measurement apparatus equipped and General Management GB/T 23331 Energy Management System Requirements3 Terms and DefinitionsGB/T 2589 and GB/T 12723 defines the following terms and definitions apply to this document. 3.1 Electrician with copper billet overall energy consumption comprehensiveenergyconsumptionofcopperdrawingstockfor electricalpurpose Statistical reporting period, the electrician copper billet producers from the feed (copper cathode or copper scrap) to output a qualified electrician copper billet products Direct energy consumption consumed in the production process, the auxiliary energy consumption and energy production subsidiary.4 Requirements4.1 Existing electrician copper billet production business unit product energy consumption limits Electrical conventional copper billet company limits the energy consumption per unit product should meet the requirements of Table 1. Table 1 Electrical conventional copper billet manufacturers limit energy consumption per unit of product Production process raw materials Electrician copper billet comprehensive energy consumption per unit of product kgce/t The lead cathode casting method ≤58 Continuous Casting and Rolling Copper cathode ≤68 Scrap copper ≤230 4.2 New electrical energy consumption per unit of product manufacturers access to the value of copper billet New electrician copper billet producers access to energy consumption per unit of product value should meet the requirements of Table 2. Table 2 New electrician copper billet producers access to energy consumption per unit of product value Production process raw materials Electrician copper billet comprehensive energy consumption per unit of product kgce/t The lead cathode casting method ≤53 Continuous Casting and Rolling Copper cathode ≤58 Scrap copper ≤150 4.3 electrician copper billet manufacturer of advanced energy consumption per unit of product value Electrician copper billet manufacturer of advanced energy consumption per unit of product value should be in accordance with Table 3. Table 3 electrician copper billet manufacturer of advanced energy consumption per unit of product value Production process raw materials Electrician copper billet comprehensive energy consumption per unit of product kgce/t The lead cathode casting method ≤45 Continuous Casting and Rolling Copper cathode ≤52 Scrap copper ≤130 5 Statistical range, and the calculation range calculation 5.1 statistical range 5.1.1 Electrical copper billet production of a variety of energy actually consumed Comprising. a primary energy (mainly comprising. coal, crude oil, natural gas, hydro, wind, solar, biomass, etc.), secondary energy (mainly package Comprising. coal washing, other washing, coal, coke, coke oven gas, other gas, gasoline, kerosene, diesel, fuel oil, LPG, refinery dry Gas, petroleum products, and other products of coking, heat, electricity, etc.) and production and use of energy working medium (comprising. fresh water, softened water, compressed air, Oxygen, nitrogen, helium, calcium carbide) energy consumed. 5.1.2 electrician copper billet comprehensive energy consumption Including. used in the production system, auxiliary production systems and production subsidiary of the energy used by the system; life can not include infrastructure projects and approval by the Energy. In actual consumption of energy companies, energy raw materials used should also be included. Various secondary energy or consumed energy working medium The value of energy and other energy principles should be converted into primary energy sources of energy. 5.1.3 various energy (including energy production energy consumption working fluid) amount of coal conversion method 5.1.3.1 fuel energy actually consumed by the enterprise should be its low (bits) calorific basis for calculating the amount converted into standard coal. Low (bits) heat and other To 29307.6 kilojoules (kJ) of the fuel, referred to as 1 kg of coal (1kgce). Found desirable 5.1.3.2 purchased fuel energy is low (bits) Found heat supply unit provided or calculated on the basis of the value, or by national statistical Conversion coefficients sector conversion, see Appendix A. When the magnitude of power converted by addition, the other secondary energy and working substance energy are by the respective energy Value conversion. When companies convert energy production, according to the actual amount of physical energy investment amount of the conversion of standard coal; the centralized production units for export supply , Its energy value shall be specified by the competent authorities; when outsourcing export its energy value should be the same; when the energy value is not provided, according to Conversion coefficients national statistical offices of the conversion, see Appendix B. Unified by the cogeneration power conversion coefficient. The provisions of the yield of the energy consumption per unit of product 5.1.4 It should be used to output the same period of planning and statistics qualified copper wire rod production. All product yield, are on official business planning and statistics department Reported data shall prevail. 5.1.5 The use of waste heat energy consumption calculation principles The recovered heat enterprise belonging to save energy recycling, not purchased energy, when calculating the energy consumption, and to avoid repetition purchased energy Calculation. Waste heat utilization device consumption can be counted. Each process in the waste heat recovery heat and power generation, the present process if the output should be deducted. Waste heat recovery amount calculating deduction must be unique; rpm for another step included in the normal consumption used; and recovering energy of coal off It should be deducted in the waste heat recovery step of the process. Failure to deduct waste heat recovery energy consumption indicators, should be marked "with cogeneration." 5.1.6 Indirect comprehensive energy consumption Auxiliary, energy consumption and energy consumption and energy production systems subsidiary working fluid within the enterprise storage, conversion and distribution of supplies and export Loss that indirect overall energy consumption. 5.2 calculation range Electrical copper billet main production process are the continuous casting and continuous casting and rolling method and French, the main raw materials and scrap copper cathode has two Species. This standard is established energy consumption limits for existing electrician copper billet main production process and raw materials. a primer on energy casting method) Refers to the investment from the furnace to copper cathode output of qualified products and into energy with up to finished products, including auxiliary production systems, the production subsidiary Energy system. b) Continuous Casting and Rolling consumption It refers to the input shaft furnace (or reverberatory furnaces) from the cathode (or scrap copper) and to the output of qualified products into the finished products with an energy up, to include adjuvants Co-production system, affiliated with the energy production system. Acetylene slab for demolding, because enterprises are not included in the production line process variation energy. 5.3 Calculation Method Electrician copper billet calculate the overall energy consumption per unit of product according to formula (1). EZ = EF EJ eZK (1) Where. --- the EZ electrician copper billet comprehensive energy consumption per unit of product, in kilograms per tonne of coal (kgce/t); --- EF total energy consumption for electric auxiliary system copper billet, in kg coal (kgce); Electrical EJ --- copper billet subsidiary total energy production system, in kg coal (kgce); EZK --- copper billet production Electrical total energy consumption, in kg coal (kgce); p --- eventually qualified electrician copper billet production, tonnes (t).6 and energy management measures6.1 basis of energy conservation management 6.1.1 The enterprise should review the electrician copper billet production and consumption situation assessment, and the assessment indicators break down into basic units, build Li energy accountability. 6.1.2 The enterprise should be GB/T 23331 requirements to establish energy management systems. 6.1.3 The energy business should be equipped with measuring instruments according to the requirements of GB 17167. 6.2 energy-saving technology management Electrical transformation should copper billet production enterprises, advanced production technology, equipped with advanced energy-saving equipment, the maximum Improve energy efficiency, energy recovery possible.Appendix A(Informative) Off various energy coal reference coefficients Off various energy coal reference coefficients in Table A.1. Table A.1 off various energy coal reference coefficients The average calorific energy name off standard coal coefficient Coal 20908kJ/kg (5000kcal/kg) 0.7143kgce/kg Coal washing 26344kJ/kg (6300kcal/kg) 0.9000kgce/kg Other coal washing Coal washing Slime 8363kJ/kg (2000kcal/kg) 8363kJ/kg ~ 12545kJ/kg (2000kcal/kg ~ 3000kcal/kg) 0.2857kgce/kg 0.2857kgce/kg ~ 0.4286kgce/kg Coke 28435kJ/kg (6800kcal/kg) 0.9714kgce/kg Crude 41816kJ/kg (10000kcal/kg) 1.4286kgce/kg Fuel 41816kJ/kg (10000kcal/kg) 1.4286kgce/kg Gasoline 43070kJ/kg (10300kcal/kg) 1.4714kgce/kg Kerosene 43070kJ/kg (10300kcal/kg) 1.4714kgce/kg Diesel 42652kJ/kg (10200kcal/kg) 1.4571kgce/kg Coal tar 33453kJ/kg (8000kcal/kg) 1.1429kgce/kg Residue 41816kJ/kg (10000kcal/kg) 1.4286kgce/kg LPG 50179kJ/kg (12000kcal/kg) 1.7143kgce/kg Refinery gas 46055kJ/kg (11000kcal/kg) 1.5714kgce/kg Gas oil 38931kJ/m3 (9310kcal/m3) 1.3300kgce/m3 Gas Field 35544kJ/m3 (8500kcal/m3) 1.2143kgce/m3 Coal mine gas 14636kJ/m3 ~ 16726kJ/m3 (3500kcal/m3 ~ 4000kcal/m3) 0.5000kgce/m3 ~ 0.5714kgce/m3 Coke oven gas 16726kJ/m3 ~ 17981kJ/m3 (4000kcal/m3 ~ 4300kcal/m3) 0.5714kgce/m3 ~ 0.6143kgce/m3 Blast furnace gas 3763kJ/m3 0.1286kgce/kg other gas a) producer gas b) catalytic cracking of heavy oil Gas c) coal pyrolysis of heavy oil d) gasification of coke e) Pressure Coal Gasification f) water gas 5227kJ/m3 (1250kcal/m3) 19235kJ/m3 (4600kcal/m3) 35544kJ/m3 (8500kcal/m3) 16308kJ/m3 (3900kcal/m3) 15054kJ/m3 (3600kcal/m3) 10454kJ/m3 (2500kcal/m3) 0.1786kgce/m3 0.6571kgce/m3 1.2143kgce/m3 0.5571kgce/m3 0.5143kgce/m3 0.3571kgce/m3 Benzol 41816kJ/kg (10000kcal/kg) 1.4286kgce/m3 Table A.1 (continued) The average calorific energy name off standard coal coefficient Thermal (equivalent value) - 0.03412kgce/MJ Power (equivalent value) 3600kJ/(kW · h) [860kcal/(kW · h)] 0.1229kgce/(kW · h) Power (equal value) at current standard coal consumption of thermal power generation computing - Steam (low-pressure) 3763MJ/t (900Mcal/t) 0.1286kgce/kgAppendix B(Informative) Energy working fluid energy value Energy working medium energy value of coal off coefficient Table B.1. Table B.1 energy value of the coefficient of coal off the working fluid energy Energy Unit energy working medium energy consumption of coal off coefficient Fresh water 2.51MJ/t (600kcal/t) 0.0857kgce/t Softener 14.23MJ/t (3400kcal/t) 0.4857kgce/t Deoxygenated water 28.45MJ/t (6800kcal/t) 0.9714kgce/t Compressed air 1.17MJ/m3 (280kcal/m3) 0.0400kgce/m3 Blast 0.88MJ/m3 (210kcal/m3) 0.0300kgce/m3 Oxygen 11.72MJ/m3 (2800kcal/m3) 0.4000kgce/m3 Nitrogen (do byproduct) 11.72MJ/m3 (2800kcal/m3) 0.4000kgce/m3 Nitrogen (when product shots) 19.66MJ/m3 (4700kcal/m3) 0.6714kgce/m3 Carbon dioxide 6.28MJ/m3 (1500kcal/m3) 0.2413kgce/m3 Acetylene 243.67MJ/m3 8.3143kgce/m3 Carbide 60.92MJ/kg 2.0786kgce/t ......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GB 32046-2015_English be delivered?Answer: Upon your order, we will start to translate GB 32046-2015_English as soon as possible, and keep you informed of the progress. The lead time is typically 1 ~ 3 working days. 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