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CCAP-C11-16-2018 English PDF

Standard IDUSDBUY PDFLead-DaysStandard Title (Description)Status
CCAP-C11-16-20182319 Add to Cart 8 days China Compulsory Certification Implementation Detailed-Rules -- Electric bicycle

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Basic data

Standard ID: CCAP-C11-16-2018 (CCAP C11-16-2018)
Description (Translated English): China Compulsory Certification Implementation Detailed-Rules -- Electric bicycle
Sector / Industry: China Certification Center for Automotive Products - CCC Implementation Detailed-Rules
Word Count Estimation: 58,580
Date of Implementation: 21/8/2018

CCAP-C11-16-2018: China Compulsory Certification Implementation Detailed-Rules -- Electric bicycle

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
China Compulsory Certification Implementation Detailed-Rules - Electric bicycle Number. CC AP-C11-16.2018 Implementation Rules for Compulsory Product Certification Published on August 17,.2018 Implemented on August 17,.2018 China Auto Certification Center Co., Ltd.

table of Contents

Contents...1 0 Introduction...4 0.1 Terms and definitions...4 0.2 Classification management requirements of production enterprises...4 0.3 Requirements for the utilization of testing resources by manufacturing companies...6 1 Scope...6 2 Certification standards...7 3 Selection of certification mode and related requirements...7 3.1 Basic certification model for electric bicycle products...7 3.2 Applicability of the certification model...7 4 Division of certification units...8 5 Certification Commission...8 5.1 Certification process...8 5.2 Certification entrustment materials...9 5.3 Certification Scheme and Certification Contract...9 6 Certification Implementation...9 6.1 Type test...9 6.2 Initial factory inspection...11 6.3 Acceptance of relevant certification results...14 6.4 Certification evaluation and decision...14 6.5 Time limit for certification...14 7 Supervision after certification...15 7.1 Follow-up inspection after certification...15 7.2 Testing or inspection of samples taken at the production site...16 7.3 Market sampling inspection or inspection...16 7.4 Utilization of the company's own testing resources...17 7.5 Frequency and time of supervision after certification...17 7.6 Records of supervision after certification...17 7.7 Evaluation of supervision results after certification...17 8 Certification...18 8.1 Retention of certification...18 8.2 Contents of the certificate...18 8.3 Change of certification...18 8.4 Cancellation, suspension and revocation of certification...19 8.5 Use of Certificates...19 9 Certification mark... 19 9.1 Approved logo styles...19 9.2 Requirements for use...19 9.3 Product Certificate...20 10 Fees...20 11 Certification Responsibility...20 12 Process and time limits related to technical disputes, complaints, appeals...20 Attachment 1 Materials required for certification...21 Appendix 1 Electric Bicycle Product Structure and Technical Parameters...23 Appendix 2 Key Parts and Raw Materials of Electric Bicycle Products...37 Annex 2 Type testing based on standards and inspection items...38 Appendix 1 Sample Delivery Requirements...40 Appendix 3 Requirements for Production Consistency Check...41 Appendix 1 Consistency review of vehicle structure and technical parameters...44 Attachment 4 Requirements for preparation of production consistency control plan and execution report...45 Appendix 1 Recommended Format for Production Consistency Control Plan...49 Appendix 2 (informative appendix) Product COP test and inspection plan...52 Appendix 5 Product Certificate...55 0 Preface In order to ensure the standardization and effectiveness of mandatory product certification, the Driving" (CNCA-C11-16..2018) (hereinafter referred to as "Implementation Rules"), CNCA mandatory product general implementation regulations Then, including "Compulsory Product Certification Implementation Rules, Classification Management of Production Enterprises, and Selection and Determination of Certification Modes" (CNCA-00C-003), "Compulsory Product Certification Implementation Rules, Production Enterprise Testing Resources and Other Certification Results Use (CNCA-00C-004), "Compulsory Product Certification Implementation Rules Factory Quality Assurance Ability Requirements" (CNCA-00C-005), "General Requirements for Factory Inspection of Compulsory Product Certification Implementation Rules" (CNCA-00C-006) As well as the preparation of quality manuals, procedure documents and operation guidance documents of the China Automobile Certification Center (hereinafter referred to as CC AP), the It is a supporting document for the "Implementation Rules" and is used together with the "Implementation Rules". The scope of application and certification basis of these rules are consistent with the relevant provisions in the "Implementation Rules" and are issued with CNCA Announcements such as changes to the CC C product catalogs, adjustments and definitions of product certification scopes, etc., are synchronized with the "Implementation Rules" Entire implementation. 0.1 Terms and definitions 0.1.1 Utilize production enterprise equipment testing (referred to as TMP method) Engineers in designated laboratories use the testing equipment of the factory laboratory for testing, and the factory should send testing personnel to assist. The test report shall be issued by the relevant designated laboratory after review and approval. 0.1.2 Witness inspection of production enterprises (referred to as WMT method) Engineers in designated laboratories witnessed the testing conditions of the factory laboratory and the factory laboratory used its own equipment to complete All inspections or inspection plans submitted to the factory, witnessing some inspection conditions and inspection items. Factory laboratory testing Personnel are responsible for issuing original records and drafting test reports in accordance with prescribed formats together with witnessed designated laboratory engineers. by The relevant designated laboratory shall review and approve and issue the test report. 0.1.3 Electric bicycle and related terms For definitions of electric bicycles and related terms, see GB 17761-2018. 0.2 Classification management requirements of production enterprises CC AP is based on the relevant information of certification companies obtained from various channels and in accordance with the "Compulsory Product Certification Implementation Rules Classification management of production enterprises, selection and determination of certification mode" (CNCA-00C-003), risk assessment of certified enterprises Price and classification, and adopt differentiated management models and risk control measures for different types of enterprises to ensure The validity of the CC C certification. CC AP will classify certified enterprises into four categories of A, B, C and D for classification management. 0.2.1 Information sources of classification management (1) Factory inspection findings and inspection conclusions (including initial factory inspection, follow-up supervision inspection and other special inspections); (2) Test results of type testing and supervision sampling (production site sampling or market sampling); (2) National and provincial quality supervision spot checks and CC C special supervision spot checks conclusions; (3) Administrative supervision, law enforcement inspection information and disposal records of competent government departments at all levels; (4) Integrity records and normative records of certification behaviors in the implementation process of enterprise certification applications, expansions, changes, etc.; (6) Complaints and product recalls related to product quality and certification of the enterprise, product recalls, government, social and media exposure at all levels Public opinion risk information of public and social image; (7) Other information. 0.2.2 Classification principles of certified enterprises The classification principles of certified enterprises are shown in Table 1. Table 1 Classification principles of certified enterprises Classification principles Also meet the following conditions. 1 The factory inspection within the past 2 years (including. initial factory inspection, follow-up inspection after certification) has not found serious non-compliance Items and nonconformities that affect or potentially affect product consistency; 2 After the certification, the supervision and inspection found no non-conformances, and the results of various national and provincial product quality supervision and random inspections are all "qualified"; 3 When necessary, enterprises need to have good independent design capabilities; their own testing resources are recognized by mutual recognition of ILAC agreement The organization can be accredited according to the ISO /IEC 17025 standard, or equivalently meet GB/T 27025 (ISO /IEC 17025) Chapter 5 Technical Capability Requirements; The enterprise should have vehicle safety, mechanical safety, electrical safety in the certification standards Testing ability of congruent items; 4 During the supervision period, the products covered by the CC C certificate shall be maintained at a certain level; 5 The enterprise's quality is in good standing and credibility, there is no record of dishonesty in the certification process, and there is no bad record of normative behavior of certification; no right No complaints from companies and certified products, market and public information are adversely reflected. B Except for Class A, C, and D companies, other certified companies and companies without quality information. Meet one of the following conditions. 1 There are serious non-conformities in the initial factory inspection or follow-up inspection after certification; or there are general non-conformities, but the conclusion It is determined that "on-site verification" is required; 2 The quality of the product exposed by the media has problems and is the responsibility of the company, but does not involve suspension or revocation of the certificate; 3 CC AP considers that it needs to be adjusted to category C based on the comprehensive evaluation results of information related to manufacturing companies and certified products. Meet one of the following conditions. 1 The initial factory inspection and the follow-up inspection conclusion after the certification is judged as "failed"; 2 After the certification, the supervision and inspection results are unqualified (except for the specification/marking unqualified); national, provincial and other types The existence of relevant mandatory product certification testing items in the results of product quality supervision and random inspection affects product safety performance Of the non-conformity (except the instruction/marking is not allowed); 3 Refuse factory inspection and/or supervision sampling without proper reason; 4 Due to product quality defects, product recalls, media exposure and corporate responsibility, which have a greater impact on product safety, The certification can be suspended or revoked directly; 5 Those who cannot meet other mandatory product certification requirements are suspended and their certifications are revoked; 6 CC AP considers that it needs to be adjusted to category D based on the comprehensive evaluation results of information related to manufacturing enterprises and certified products. 0.2.3 Classification evaluation and results Before the annual follow-up inspection, CC AP will inform the certified company of the information on the classification management level determination/adjustment of the certified company. CC AP will combine all the relevant information collected, combining the classification principles and CC AP classification management regulations of the production enterprises Implement dynamic management of production enterprises, re-evaluate and adjust classification results regularly, when the certified enterprises appear In case of major issues affecting the results of the risk assessment, CC AP will directly assign the company to the high-risk category at any time based on the evaluation results. On the contrary, if there is evidence that the factors that lead to the risk have been effectively controlled, the company has no bad records in the second inspection, CC AP will also be adjusted to low-risk categories one by one according to the order of D→C→B→A according to the risk assessment. 0.3 Requirements for the utilization of testing resources by production enterprises 0.3.1 Scope It is applicable to the supervision sampling test after the certification and the supplementary difference test when the certificate is changed. 0.3.2 Implementation If the production enterprise has the "Compulsory Product Certification Implementation Rules, production enterprise testing resources and other certification results are beneficial "Usage requirements" and certification standards required testing equipment and testing capabilities, certification clients, producers or production enterprises can The certification agency applies for the use of production enterprise testing resources (hereinafter referred to as the factory laboratory) and conducts self-examination. Self check The results and related materials are submitted to the certification body for review with the application. Compliant with CC AP (organization of designated laboratory participation) The required factory laboratory can only use the production company's testing resources to implement the production site TMP testing (or WMT testing). In order to reduce the burden on the enterprise, in principle, CC AP does not organize a separate audit of the factory laboratory, and the certification client The factory laboratory’s application for review can be submitted at the same time as the on-site testing application or can be submitted separately. CC AP will Organize designated laboratory technical experts to conduct on-site verification and save the corresponding audit and assessment records. Audit team's experiment on the factory Only after passing the competence audit of the laboratory, can the factory laboratory be used for testing. 0.3.3 Maintenance of qualifications In principle, CC AP will conduct periodic supervision and verification of approved factory laboratories in conjunction with annual supervision and inspection. When necessary, the factory laboratory will be organized to participate in the comparison test to ensure the accuracy and validity of the test results. If the production enterprise has a demand, it can conduct a single verification of the on-site testing items proposed by the certification client, and the verification results Only valid for this on-site testing project. Factory laboratories can no longer carry out supervision and maintain qualifications. There is another project that needs to be cashed During field testing, you should apply for review again.

1 Scope of application

These rules apply to the use of on-board batteries as auxiliary energy, with pedal riding ability, can achieve electric assist or/and electricity Two-wheeled bicycle with driving function. Due to changes in laws and regulations or related product standards, technologies, industrial policies and other factors, the scope of application is adjusted The announcement shall be subject to the announcement issued by the CNCA.

2 Certification basis

GB 17761-2018 "Technical Specifications for Electric Bicycle Safety". In principle, the standards for certification testing should be the latest version issued by the national standardization administrative department. When needed When adding new applicable standards or using other versions of the standards, they shall be in accordance with the requirements of the applicable relevant standards issued by the CNCA. Announcement or technical resolution of the Motorcycle and Parts Technical Expert Group (TC12) of the CNCA. For electric bicycle products promulgated by countries that are not included (including some not included) in these rules, they are safe, environmentally friendly, energy-saving, The mandatory requirements of anti-theft laws, regulations and related standards, producers and production enterprises should consciously implement and meet the requirements.

3 Selection of certification mode and related requirements

3.1 Basic certification model of electric bicycle products The basic certification model for implementing mandatory certification of electric bicycle products is. Initial factory inspection for type testing (enterprise quality assurance capability and product consistency inspection), supervision after certification; Post-certification supervision methods include follow-up inspection, production or port on-site sampling inspection or inspection, and market sampling inspection Measure or check one of three methods or various combinations. If necessary, take one of the following methods or various combinations. (1) Obtain real test samples by taking samples from the market/production site; (2) Follow-up inspection/flight inspection in advance without notice; (3) Increase the frequency of post-certification supervision; (4) Increase the coverage of inspection/inspection and increase the probability of finding failure. 3.2 Applicability of the certification model CC AP will increase as appropriate based on the basic certification model in accordance with the requirements of the "Classified Management Methods for Certified Enterprises" / Reduce the combination of certification elements, including. Type A, Type B. Post-certification supervision can use follow-up inspection after certification, production site sampling samples for inspection or inspection, One or a combination of three methods for market sampling or inspection. Class C and D production enterprises. after certification, the follow-up inspection and supervision sampling test (production site) Sampling and/or market sampling), follow-up inspections/flight inspections without prior notice, to increase the frequency of post-certification supervision. Based on the characteristics of the products applying for certification and the principles of certification risk control, CC AP, combined with the classification management results of Set the certification mode applicable to the certification client.

4 Division of certification units

In principle, electric bicycle products are certified according to the certification unit, and the same producer (manufactured Manufacturer), products produced by the same production enterprise (place) are regarded as a unit. (1) The same frame, front fork, or structure is used to fix the main components; (2) The same electric assisting or electric driving method; (3) The same structure type (transmission mode, drive wheel and battery position, motor type); (4) The same battery type (lead-acid battery/lithium battery, etc.); Multiple "model (or specifications)" products can be included in the same unit. The same model refers to the standard symbol in design Products that have no effect on fit. On the basis of the classification management of production enterprises, the division of the units of production enterprises of Class A shall be appropriately relaxed to comply with the following The products produced by the same producer (manufacturer) and the same production enterprise (place) of a piece are regarded as a unit. (1) The same frame, front fork, or structure is used to fix the main components; (2) The same electric assist or electric drive method. The same product produced by the same producer and different production enterprises, or the phase produced by different producers and the same production enterprises For products of the same model, it may be considered to carry out type tests on only one unit of sample. Products of other manufacturers/producers are required Provide information for consistency check.

5 Certification commission

5.1 Certification process (1) Commissioning, data review and acceptance of certification; (2) Divide certification product units and prepare certification scheme......

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