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Delivery: <= 15 days. True-PDF full-copy in English will be manually translated and delivered via email. GB/T 20322-2023: Petroleum and natural gas industries - Reciprocating compressors Status: Valid GB/T 20322: Historical versions
Basic dataStandard ID: GB/T 20322-2023 (GB/T20322-2023)Description (Translated English): Petroleum and natural gas industries - Reciprocating compressors Sector / Industry: National Standard (Recommended) Classification of Chinese Standard: J72 Classification of International Standard: 23.140 Word Count Estimation: 186,112 Date of Issue: 2023-05-23 Date of Implementation: 2023-12-01 Older Standard (superseded by this standard): GB/T 20322-2006 Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration GB/T 20322-2023: Petroleum and natural gas industries - Reciprocating compressors---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.ICS 23:140 CCSJ72 National Standards of People's Republic of China Replacing GB/T 20322-2006 Reciprocating compressors for the oil and gas industry (ISO 13707:2000, MOD) Released on 2023-05-23 2023-12-01 implementation State Administration for Market Regulation Released by the National Standardization Management Committee table of contentsPreface VII 1 Scope 1 2 Normative references 1 3 Terms and Definitions 2 4 Basic Requirements 6 5 Basic Design 6 5:1 General requirements 6 5:2 Allowable speed 8 5:3 Allowable exhaust gas temperature 8 5:4 Piston rod and gas load 9 5:5 Critical speed 9 5:6 Cold radial runout 9 6 compressor parts 10 6:1 Compressor cylinder 10 6:2 Air valve and unloader 13 6:3 Pistons, piston rods and piston rings 15 6:4 Crankcase, crankshaft, connecting rod, bearings and crosshead 17 6:5 Adapter 17 6:6 Stuffing box and pressure packing 18 6:7 Nameplate and direction arrow 19 7 material 20 7:1 General requirements 20 7:2 Pressure-containing parts 21 7:3 Castings 21 7:4 Forgings 22 7:5 Cylinders and cylinder heads of welded construction 22 7:6 Repair of castings and forgings 23 7:7 Welding 24 7:8 Cryogenic facilities 25 8 Lubricate 25 8:1 Compressor Body Lubrication 25 8:2 Cylinder and packing lubrication 27 9 Auxiliary equipment 28 9:1 Driver 28 9:2 Couplings and guards 30 9:3 Reduction drive 31 9:4 Belt drive 31 9:5 Mounting plate 32 9:6 Intercooler, Aftercooler and Separator 33 9:7 Air suction filter 35 9:8 Special tools 35 10 Controls and instrumentation 36 10:1 General requirements 36 10:2 Control system 37 10:3 Instrumentation and control panels 37 10:4 Instrumentation 38 10:5 Alarms and shutdowns 39 10:6 Electrical system 40 10:7 Vibration and displacement detectors 40 11 pipeline and accessory equipment 41 11:1 General requirements 41 11:2 Fuselage lubricating oil pipeline 45 11:3 Lubricator lines 45 11:4 Coolant lines 45 11:5 Instrument piping 46 11:6 Process piping 46 11:7 Adapter bleed and drain lines 46 12 Pulsation and Vibration Control 46 12:1 General 46 12:2 Alternative operating conditions 47 12:3 Additive effects of multiple units 47 12:4 Design methods 48 12:5 Pulsation suppression device 55 12:6 Support for pulsation suppression device 56 13 Inspection and testing 57 13:1 General 57 13:2 Inspection 57 13:3 Test 58 14 Shipping Preparation 60 15 Vendor's Information 61 15:1 General requirements 61 15:2 Bidding 62 15:3 Contract data 63 Appendix A (informative) This document is compared with the structure number changes of ISO 13707:2000 65 Appendix B (informative) Technical differences between this document and ISO 13707:2000 and their reasons 67 Appendix C (Informative) Piston Rod Radial Runout 74 Appendix D (informative) requires the rated flow rate of the flow manufacturer 91 Appendix E (Informative) Layout of Typical Mounting Panels 92 Appendix F (Informative) Names of Reciprocating Compressor Parts 93 Appendix G (Informative) Chart Symbols and Schematic Diagrams of Compressors 95 APPENDIX H (INFORMATIVE) SELLER'S DRAWING AND INFORMATION FORM 104 Appendix I (Informative) Socket Bleeding, Draining and Filling System to Minimize Process Gas Leakage 115 Appendix J (Informative) Materials of main components of compressors 126 Appendix K (informative) requires the use of H2S-resistant compressor components 128 Appendix L (Informative) Repair of Gray Iron or Ductile Iron Castings 129 Appendix M (informative) shows examples of typical logic diagrams for key functions130 Appendix N (Informative) Alarm and Shutdown System 137 Appendix O (Informative) Data Sheet for Reciprocating Compressors 138 Appendix P (informative) Guidelines for determining the size of the low-pass filter 160 Appendix Q (informative) Workflow diagram of pulsation design method 162 Appendix R (Informative) Exciting Force Criteria for Piping and Pulsation Suppression Devices 165 Appendix S (Informative) Examiner's Form 170 Appendix T (Informative) Guidelines for Compressor Gas Piping Design and Preparation for Acoustic Simulation Analysis 172 References 175 Fig: 1 Sheet under tensile load through its entire thickness 22 Figure 2 Plate under bending load 23 Figure 3 Plate under axial tensile load 23 Fig: 4 Piping design vibration at discrete frequencies 53 Figure C:1 Basic figure with cold vertical radial runout 75 Figure C:2 Geometric relationship of vertical radial runout of piston rod without settlement 76 Figure C:3 Piston rod radial runout table 77 Figure C:4 Piston rod radial runout due to piston rod settlement (settlement difference = 0) 78 Figure C:5 Piston rod radial runout due to piston rod settlement (settlement difference greater than 0) 79 Figure C:6 Piston rod radial runout calculation 80 Figure C:7 Diagram of radial runout of piston rod with cylinder running clearance of 2 mm 85 Figure C:8 Diagram of the radial runout of the piston rod with a cylinder running clearance of 1:5 mm 86 Figure C:9 Diagram of radial runout of piston rod with cylinder running clearance of 1 mm 87 Figure C:10 Diagram of the radial runout of the piston rod with a cylinder running clearance of 0:5 mm 88 Figure C:11 Diagram of the radial runout of the piston rod with a cylinder running clearance of 0:25 mm 89 Figure E:1 Typical mounting plate layout Figure 92 Figure F:1 Names of compressor parts 93 Figure G:1 Chart symbols 96 Figure G:2 Schematic diagram of cylinder cooling system 97 Figure G:3 Schematic diagram of pressure packing cooling 98 Figure G:4 Schematic diagram of fuselage lubricating oil system 99 Figure G:5 Typical cylinder dynamometer interface 100 Figure G:6 Piston rod and crosshead direct connection scheme 100 Figure G:7 Indirect connection scheme between piston rod and crosshead 101 Figure G:8 Piston rod and crosshead clamping indirect connection scheme 101 Figure G:9 tightening diagram (bolt tightening diagram) 102 Figure G:10 Socket and packing arrangement 103 Figure H:1 Vendor's drawings and data requirements format 1 105 Figure H:2 Vendor's drawings and data requirements format 2 106 Figure I:1 Typical air-filled packing arrangement 116 Figure I:2 Type A single-chamber socket (variable pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 118 Figure I:3 Type A single-chamber adapter (constant pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and liquid discharge 119 Figure I:4 Type B single-chamber adapter (variable pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 120 Figure I:5 Type B single-chamber adapter (constant pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 121 Figure I:6 C-type double-chamber adapter (variable pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 122 Figure I:7 C-type double-chamber adapter (constant pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 123 Figure I:8 D-type double-chamber adapter (variable pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 124 Figure I:9 D-type double-chamber adapter (constant pressure inflation system) --- a typical arrangement diagram of inflation, gas venting and draining 125 Figure K:1 requires the use of H2S-resistant compressor components 128 Figure M:1 Typical Manual Control Logic Diagram of Fuselage Auxiliary Oil Pump (Demonstration Only) 131 Figure M:2 Typical manual control logic diagram of cooling water pump (only for demonstration) 132 Figure M:3 Typical Manual Control Logic Diagram of Cylinder/Packing Lubricating Oil Pump (Demonstration Only) 133 Figure M:4 Typical control logic diagram for compressor start/stop (demonstration only) 134 Figure M:5 Typical control logic diagram of manual flow control (demonstration only) 135 Figure M:6 Typical automatic start/stop procedure (demonstration only) 136 Figure P:1 Asymmetric filter 160 Figure Q:1 Design method 1 162 Figure Q:2 Design method 2 163 Figure Q:3 Design method 3 164 Figure R:1 Dimensionless Piping Exciting Force Criterion 165 Figure R:2 Dimensionless pulsation suppression device excitation force criterion 166 Figure R:3 Exciting force along the pipeline axis 166 Figure R:4 Exciting force along the axis of the pulsation suppression device 167 Figure R:5 Example of Exciting Force Constraints 168 Table 1 Cooling water system design conditions 6 Table 2 Driving machine tripping speed 7 Table 3 Maximum allowable working pressure of cylinder material 21 Table 4 Setting value of safety valve 39 Table 5 Alarm and shutdown requirements 39 Table 6 Minimum requirements for piping materials42 Table 7 Minimum pipe wall thickness 44 Table 8 Minimum wall thickness of small diameter pipes 44 Table 9 Design method selection 48 Table 10 Non-destructive testing methods and acceptance criteria 58 Table A:1 Comparison between this document and ISO 13707:2000 structure number changes 65 Table B:1 Technical differences between this document and ISO 13707:2000 and their reasons 67 Table B:2 The degree of consistency between the various parts of IEC 60079 (all parts) and GB/T 3836 (all parts) 72 Table C:1 Sample computer-processed printout of cylinder data using the piston rod runout calculation example 84 Table J:1 Compressor Parts Materials 126 Table O:1 Reciprocating Compressor Data Sheet 138 Table R:1 Supported Cylinder Assembly Weight 169 Table S:1 Inspector's Form 170 Table T:1 Compressor Vendor Information Form 174forewordThis document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules for Standardization Documents" drafting: This document replaces GB/T 20322-2006 "Reciprocating Compressors for the Oil and Gas Industry", and is consistent with GB/T 20322-2006 In addition to structural adjustments and editorial changes, the main technical changes are as follows: ---Changed the scope, deleted the "oil-lubricated or non-oil-lubricated cylinder", "used in key facilities" and "assembled high-speed detachable engine drive "This standard is not applicable to gas engines and steam turbine drives and" and other content (see Chapter 1,:2006 edition Chapter 1); --- Changed the normative references (see Chapter 2, Chapter 2 of the:2006 edition); ---Changed and added some terms and definitions (see Chapter 3, Chapter 3 of the:2006 edition); --- Added the requirement for the seller to provide the maximum sound pressure and sound power data for each octave band (see 5:1:2); --- Added the minimum inlet water temperature requirement for entering the water-cooled bearing seat (see 5:1:3); ---Changed the crankshaft interval angle for the calculation of integrated rod load and gas load (see 5:4:3, 5:4:3 of the:2006 edition); --- Added the load requirements that the compressor should bear (see 5:4:5); --- Added requirements for cold radial runout (see 5:6); --- Changed the requirements for the maximum allowable working pressure setting of the cylinder (see 6:1:1:1, 6:1:1:1 of the:2006 edition); --- Added the depth requirements for screw holes in pressure equipment (see 6:1:1:5); ---Changed the surface roughness requirements of the working inner diameter of the cylinder (see 6:1:2:5, 6:1:2:5 of the:2006 edition); ---Deleted the spraying requirements for the working chamber of the cylinder, and added the honing requirements for the working chamber of the cylinder with a non-metallic tetrafluoroethylene ring (see 6:1:2:6 of the:2006 edition); --- Changed the provisions of the bolted connection (see 6:1:2:11, 6:1:2:11 of the:2006 edition); --- Increased the heating requirements of the self-contained closed water jacket cooling system [see 6:1:3:5d)]; ---Changed and added the technical requirements for the interface welded to the cylinder and the short connection pipe (see 6:1:4, 6:1:4 of the:2006 edition); ---Changed the design requirements of the pressure valve cover (see 6:2:8, 6:2:8 of the:2006 edition); --- Added specific performance index requirements for non-metallic valve plates (see 6:2:10); ---Deleted the hardness requirements for the metal valve seat (see 6:2:11 of the:2006 edition); --- Added the requirement to provide a cylinder unloader at the cylinder end (see 6:2:11); --- Added the requirements for the metal rain cover for the unloader (see 6:2:17); --- Added the requirements for the connection between the piston rod and the crosshead (see 6:3:1:2); --- Increased bearing ring bearing calculation formula (see 6:3:3); --- Changed the requirements for piston rod material and surface treatment (see 6:3:4, 6:3:4 of the:2006 edition); --- Changed the requirements for the piston rod material used for sour gas (see 6:3:5, 6:3:5 of the:2006 edition); ---Changed the design requirements of crankcase, crankshaft, connecting rod, bearing and crosshead (see 6:4, 6:4 of the:2006 edition); --- Changed the requirements for the socket chamber interface (see 6:5:5, 6:5:5 of the:2006 edition); --- Added the definition of important repairs for castings and forgings (see 7:6:1); --- Added non-destructive testing after welding repair (see 7:7:2); --- Added impact test requirements and instructions for low temperature component materials (see 7:8:2); --- Increase the compressor power level of the fuselage pressure lubrication system (see 8:1:1); --- Changed the components that should be included in the lubricating oil system (see 8:1:3, 8:1:3 of the:2006 edition); --- Increased the definition of unit allocation system functions (see 8:2:3); ---Changed the execution standard of the steam turbine driver, supplemented the regulations on power rating and continuous power rating (see 9:1:3:1, 9:1:3:1 of the:2006 edition); --- Added installation requirements for low-speed couplings (see 9:2:1:3); --- Added the requirements for the threaded removal hole of the coupling hub (see 9:2:1:7); ---Changed the application scope of the belt drive and the design requirements of the pulley (see 9:4:1, 9:4:4, 9:4:1, 9:4:4 of the:2006 edition); --- Changed the design requirements of the mounting plate (see 9:5, 9:5 of the:2006 edition); --- Changed the execution standard of the air cooler (see 9:6:7, 9:6:7 of the:2006 edition); --- Increased the type classification of liquid separation devices, increased the design requirements of liquid separation devices [see 9:6:12a), 9:6:14~ 9:6:16, 9:6:12:1 of the:2006 edition]; --- Added methods and methods of the control system (see 10:1:1, 10:1:1 of the:2006 edition); --- Changed the content of the temperature monitoring system [see 10:4:2i), 10:4:2:8 of the:2006 edition]; --- Added the design suggestions for the saturated gas suction system in the pipeline and accessory equipment, and the requirements for the interface terminal of the base boundary (see 11:1:5, 11:1:6, 11:1:5, 11:1:6 of the:2006 edition); --- Added the requirements for the venting and draining pipes of the socket (see 11:7); --- Changed the pulsation and vibration control (see Chapter 12, Chapter 12 of the:2006 edition); --- Changed the requirements for spare parts and installation manuals in the contract documents (see 15:3:6, 15:3:7:2, 15:3:6, 15:3:7:2 of the:2006 edition): This document is modified to adopt ISO 13707:2000 "Reciprocating Compressors for the Oil and Gas Industry": Compared with ISO 13707:2000, this document has more structural adjustments: Comparison list of structure number changes between two files See Appendix A: Compared with ISO 13707:2000, this document has more technical differences, and vertical Single lines (│) are marked: See Appendix B for a list of these technical differences and their causes: The following editorial changes were made to this document: --- Deleted the terms "pulsation response analysis", "similar simulation", "acoustic numerical simulation", "failure of control system operation" that did not appear in the text Protection Mode" "Dashboard" "On-Site" "Minimum Permissible Speed" "Normal Open and Normally Closed" "Missing Analysis" "Rated Discharge Temperature" "Spectrum Distribution", "Complete Unit Responsibility", "Remote", "Pressure Enclosure", "Drive Mechanism", "(Shutdown) Stabilized Pressure", "Total Indicator Reading"; Change the definitions of the terms "alarm point", "suction volumetric flow rate", "maximum allowable temperature", "minimum allowable temperature" and "shutdown point" to clauses note; --- Deleted "the dot (•) at the beginning of the clause that requires the purchaser to make a decision or provide further information"; --- Added a note to 6:1:3:3 to supplement the influence of the coolant inlet temperature on the parts; --- Added notes to 7:1:6 to illustrate typical corrosive agents and materials in contact with process gases containing chlorides; --- Added a note to 11:1:5 to explain the reasons for providing heat tracing and insulation measures; ---Added an informative appendix A "Comparison list of structure number changes between this document and ISO 13707:2000"; --- Added informative appendix B "Technical differences between this document and ISO 13707:2000 and their reasons"; --- Added Appendix C (informative) detection procedures and calculation methods for the radial runout of the piston rod; --- Added appendix G (informative) system exemplary schematic diagram, three connection schemes of piston rod and crosshead, bolt tightening diagram and connection Layout of cylinder packing; ---Changed Appendix I (informative) typical inflated gas deflation and liquid discharge schematic diagram, to separate gas and liquid to avoid liquid filling and deflation system; --- Deleted Appendix M (informative) pulsation and vibration control research; --- Changed the wrong formula in Appendix O (informative); ---Changed the wrong parameter code and coefficient in the formula in Appendix P (informative); --- Added Appendix Q (informative) "Workflow Diagram of Pulse Design Method"; --- Added Appendix R (informative) "Criteria for Exciting Force of Piping and Pulsation Suppression Device"; ---Change the unit of measurement to the national legal unit of measurement: Please note that some contents of this document may refer to patents: The issuing agency of this document assumes no responsibility for identifying patents: This document is proposed by China Machinery Industry Federation: This document is under the jurisdiction of the National Compressor Standardization Technical Committee (SAC/TC145): This document is drafted by: Shanghai Dalong Machinery Factory Co:, Ltd:, Chongqing Gas Compressor Factory Co:, Ltd:, China Petroleum Corporation Jichai Power Co:, Ltd: Chengdu Compressor Branch: The main drafters of this document: Dou Chun, Lian Xiaosong, Cao Yan, Dong Zhen, Qin Feihu, Liu Miaojia, Jin Chaoyang, Li Dehua, Liu Yong, Yang Jin, Xiao Qiang, Li Peng: This document was first released in:2006, and this is the first revision: Reciprocating compressors for the oil and gas industry1 ScopeThis document specifies the requirements for reciprocating compressors (hereinafter referred to as compressors) and their drives for the petroleum, chemical and natural gas industries: This document applies to medium and low speed compressors and related lubrication systems, controls, instruments, intercoolers, aftercoolers, and pulsation sup......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GB/T 20322-2023_English be delivered?Answer: Upon your order, we will start to translate GB/T 20322-2023_English as soon as possible, and keep you informed of the progress. 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