GB/T 37365-2019_English: PDF (GB/T37365-2019)
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Die casting unit -- Performance testing method
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GB/T 37365-2019
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| Standard ID | GB/T 37365-2019 (GB/T37365-2019) | | Description (Translated English) | Die casting unit -- Performance testing method | | Sector / Industry | National Standard (Recommended) | | Classification of Chinese Standard | J61 | | Classification of International Standard | 25.120.30 | | Word Count Estimation | 14,156 | | Date of Issue | 2019-03-25 | | Date of Implementation | 2019-10-01 | | Drafting Organization | Suzhou Sanji Foundry Equipment Co., Ltd., Shenzhen Lingwei Technology Co., Ltd., Guangdong Yizumi Precision Machinery Co., Ltd., Jinan Casting and Forging Institute Inspection and Testing Technology Co., Ltd., Ruili Group Ruian Auto Parts Co., Ltd., Ningbo Lijin Technology Co., Ltd., Dongguan Jiejin Machinery Equipment Co., Ltd., Nan'an Zhongji Standardization Research Institute Co., Ltd., Zhuxi Zhigu Intelligent Equipment Collaborative Innovation Research Institute, Pengjiang District, Jiangmen City, Jiangmen City Guchuang Technology Co., Ltd., Foshan City Nanhai District Salt Buzongxuan Die Casting Equipment Factory, Shenzhen Lanhai Huateng Technology Co., Ltd., Shenzhen Dingzhengxin Technology Co., Ltd., Guangdong Wencan Die Casting Co., Ltd., Foshan Wenjie Intelligent Machinery Co., Ltd. | | Administrative Organization | National Foundry Machinery Standardization Technical Committee (SAC/TC 186) | | Proposing organization | China Machinery Industry Federation | | Issuing agency(ies) | State Administration for Market Regulation, China National Standardization Administration |
GB/T 37365-2019
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 25.120.30
J 61
Die casting unit - Performance testing method
ISSUED ON: MARCH 25, 2019
IMPLEMENTED ON: OCTOBER 01, 2019
Issued by: State Administration for Market Regulation;
Standardization Administration of the PRC.
Table of Contents
Foreword ... 3
1 Scope ... 4
2 Normative references ... 4
3 Terms and definitions ... 4
4 Testing methods ... 5
4.1 General requirements ... 5
4.2 Testing of dry running cycle time ... 6
4.3 Noise testing ... 7
4.4 Testing of electrical energy consumption ... 7
4.5 Testing of measurement accuracy ... 9
4.6 Testing of control accuracy ... 9
4.7 Testing of repeatability accuracy ... 10
4.8 Testing of capability machine index (CMK) ... 11
4.9 Function and performance check of integrated control systems ... 14
Appendix A (Informative) Related tables for performance tests of die casting
unit ... 16
Appendix B (Informative) Schematic diagram for the distribution of noise testing
points of die casting unit ... 21
Die casting unit - Performance testing method
1 Scope
This Standard specifies the performance testing method for die casting unit.
This Standard applies to the performance testing of the die casting unit of cold
chamber die casting machine.
This Standard does not apply to hot chamber die casting machines and other
foundry equipment.
2 Normative references
The following documents are indispensable for the application of this document.
For the dated references, only the editions with the dates indicated are
applicable to this document. For the undated references, the latest edition
(including all the amendments) are applicable to this document.
GB/T 3785.1-2010 Electroacoustics - Sound level meters - Part 1:
Specifications
GB/T 9813.4-2017 General specification for computers - Part 4: Industrial
application microcomputer
GB/T 15969.1-2007 Programmable controllers - Part 1: General information
GB/T 15969.2-2008 Programmable controllers - Part 2: Equipment
requirements and tests
GB 20906 Safety requirements for high pressure metal diecasting units
GB/T 21269 Cold chamber die casting machines
JB/T 10894 Computer control systems for plastics injection moulding
machines - General requirements
3 Terms and definitions
The following terms and definitions apply to this document.
3.1 Dry running cycle time
machine;
b) The dimension shall be greater than or equal to 0.8b×0.8b (b is the inner
dimension between the pull rods);
c) The thickness shall be set according to the minimum thickness of the die
casting mold of GB/T 21269; and shall be the average of the sample
thickness of die casting machine;
d) When the parallelism of the two planes matched with the die plate is less
than 0.05 mm, it shall ensure that the strain, under the corresponding
clamping force, is less than 30 μm/m.
4.2 Testing of dry running cycle time
4.2.1 Testing instrument
The testing tool is a stopwatch.
4.2.2 Testing conditions
The main equipment of die casting unit includes a die casting machine and
auxiliary equipment, wherein the auxiliary equipment shall include: a pouring
device, a pickup device, and a spraying device.
The main action flow of die casting unit includes closing the door, closing the
mold, pouring, shot, opening the mold, opening the door, ejection, pushing back,
pressing back, picking up, spraying.
The parameter settings are shown in Table A.1.
4.2.3 Testing method
4.2.3.1 In the state of continuous operation under a fully-automatic mode and
the operational data meeting the requirements of Table A.1, the test shall be
carried out. The number of cycles of the die casting unit with a clamping force
of less than 10000 kN is 50. The number of cycles of the die casting machine
with a clamping force greater than or equal to 10000 kN is 30.
4.2.3.2 During the test, if an alarm occurs which causes the machine to stop, it
shall be retested.
4.2.3.3 The average of the measured data is the dry running cycle time of die
casting unit.
4.4.2.4 It shall test the energy consumption generated by the following actions
or components:
a) Main drive actions such as closing the door, closing the mold, pouring,
shot, opening the mold, opening the door, ejection (no-load ejection),
pushing back, pressing back, picking up (no-load pickup), spraying (no-
blowing and no-paint spraying);
b) Electrical control device;
c) Internal maintenance unit (provided by the manufacturer), such as
electrical component cooling system, lubrication system, hydraulic oil
cooling system.
4.4.2.5 The hydraulic system has an oil temperature of 30 °C~55 °C.
4.4.2.6 The die casting machine does not select the shot piston tracking
function.
4.4.3 Testing method
4.4.3.1 Confirm the integrity of the sample machine under test.
4.4.3.2 The three-phase power tester and the centralized power incoming line
of die casting unit are reliably connected.
4.4.3.3 According to Table A.1, SET the parameters. COMPLETE the filling of
the table.
4.4.3.4 When the die casting unit enters the state of continuous operation in the
fully-automatic mode, after confirming that the heat balance is reached, the test
is started.
4.4.3.5 The number of dry running cycles shall be in accordance with 4.2.3.1.
4.4.3.6 If any alarms cause a shutdown, retest is carried out.
4.4.4 Data acquisition
After the test is completed, on the human-machine interface of the three-phase
power tester and the sample machine under test respectively, the following data
shall be collected:
a) Total unit related electrical energy consumption (E), in kilowatt-hours (kW
• h);
b) Power factor of die casting unit (φ);
provisions of Table A.1.
4.6.2.2 The test shall include at least the main drive actions such as closing the
door, closing the mold, pouring, shot, opening the mold, opening the door,
ejection (no-load ejection), pushing back, pressing back, picking up (no-load
pickup), spraying (no-blowing and no-paint spraying).
4.6.2.3 The hydraulic system has an oil temperature of 30 °C~55 °C.
4.6.2.4 The die casting machine does not select the shot piston tracking
function.
4.6.3 Testing method
4.6.3.1 Confirm the integrity of the unit under test. Refer to Table A.2; the unit
shall, at the corresponding location, have a sensor interface.
4.6.3.2 Confirm that the sensor signal is reliably and accurately read.
4.6.3.3 When the die casting unit enters the state of continuous operation in the
fully-automatic mode, after confirming that the fault-free smooth operation is
achieved, data acquisition is started.
4.6.3.4 Each set of parameters shall be tested repeatedly at least 10 times.
4.6.3.5 TRY to rely on a paperless recorder to record all the data.
4.6.4 Calculation method
The control accuracy is calculated according to the method specified in JB/T
10894.
4.7 Testing of repeatability accuracy
4.7.1 Testing items
The testing of repeatability accuracy shall include at least the items listed in
Table A.3.
4.7.2 Testing conditions
4.7.2.1 In the state of continuous dry shot operation in the fully-automatic mode,
the test shall be carried out. The test parameters shall comply with the
provisions of A.1.
4.7.2.2 The test shall include at least the main drive actions such as closing the
door, closing the mold, pouring, shot, opening the mold, opening the door,
ejection (no-load ejection), pushing back, pressing back, picking up (no-load
The testing items shall include at least the items listed in Table A.4.
4.8.2 Testing conditions
4.8.2.1 In the state of continuous dry shot operation in the fully-automatic mode,
the test shall be carried out. The test parameters shall comply with the
provisions of Table A.1.
4.8.2.2 The test shall include at least the main drive actions such as closing the
door, closing the mold, pouring, shot, opening the mold, opening the door,
ejection (no-load ejection), pushing back, pressing back, picking up (no-load
pickup), spraying (no-blowing and no-paint spraying).
4.8.2.3 The hydraulic system has an oil temperature of 30 °C~55 °C.
4.8.2.4 The die casting machine does not select the shot piston tracking
function.
4.8.3 Testing method
4.8.3.1 Confirm the integrity of the unit under test. Refer to Table A.4; the unit
shall, at the corresponding location, have a sensor interface.
4.8.3.2 Confirm that the sensor signal is reliably and accurately accepted by the
paperless recorder.
4.8.3.3 The unit motion parameters are set according to Table A.1. The filling of
the table is completed.
4.8.3.4 When the die casting unit machine enters the state of continuous
operation in the fully-automatic mode, after confirming that the fault-free smooth
operation is achieved, data acquisition is started.
4.8.3.5 The number of dry running cycles shall be in accordance with 4.2.3.1.
4.8.3.6 TRY to rely on the records of the paperless recorder to calculate all the
data.
4.8.3.7 The method of collecting and calculating single-item data shall meet the
standards of die casting machine and auxiliary equipment.
4.8.4 Calculation method
Sampling: Continuous testing 50 times and record.
The upper control limit (USL) and the lower control limit (SLS) of the capability
machine index calculation shall be calculated according to formulas (3) and (4),
x - Average of the readings;
S - Standard deviation.
CMK is the smaller of CMU and CML.
4.9 Function and performance check of integrated control systems
4.9.1 Industrial application microcomputer control system
4.9.1.1 Check items and methods
By checking accompanying documents and accompanying operating systems
or other monitoring applications, the basic functions and performance of
industrial application microcomputer control system are checked. The check
items and methods shall be implemented in accordance with 5.3 of GB/T
9813.4-2017.
4.9.1.2 Key check and record items
Key check and record items are:
a) frequency of central processor;
b) bus speed;
c) storage capacity;
d) number of digital I/O interfaces;
e) number of analog I/O interfaces.
4.9.2 PLC control system
4.9.2.1 Check items and methods
Through the use of information provided by the PLC manufacturer and
programming and debugging tools (PADT), the basic functions and
performance of the control system are checked.
The basic functions and performance items of PLC are described in Clause 4
of GB/T 15969.1-2007. The information provided by PLC manufacturer shall
meet the requirements of Clause 7 of GB/T 15969.2-2008.
4.9.2.2 Key check and record items
Key check and record items are:
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