HJ 510-2009_English: PDF (HJ510-2009)
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Cleaner production standard. Waste lead-acid battery recycling industry
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| Standard ID | HJ 510-2009 (HJ510-2009) | | Description (Translated English) | Cleaner production standard. Waste lead-acid battery recycling industry | | Sector / Industry | Environmental Protection Industry Standard | | Classification of Chinese Standard | Z62 | | Classification of International Standard | 13.100 | | Word Count Estimation | 11,164 | | Date of Issue | 2009-11-16 | | Date of Implementation | 2010-01-01 | | Quoted Standard | GB/T 469; GB/T 2589; GB/T 15555.2; GB/T 21181; GB/T 24001; HJ/T 56-2000; HJ/T 57-2000 | | Drafting Organization | Shenyang Academy of Environmental Sciences | | Regulation (derived from) | Department of Environmental Protection Notice No. 61 of 2009 | | Summary | This standard specifies the lead acid battery scrap recycling industry clean production requirements. This standard will lead acid battery scrap recycling industry clean production indicators are divided into six categories, namely, the production technology and equipment indicators, resource and energy utilization index, product index, pollutant indicator (prior to the end of treatment), waste recycling and environmental management requirements. This standard applies to lead acid battery scrap recycling industry cleaner production audit and cleaner production potential and opportunities sentenced Adams, cleaner production and cleaner production performance evaluation performance disclosure system for environmental impact assessment and environmental management permit regime. |
HJ 510-2009
Cleaner production standard.Waste lead-acid battery recycling industry
HJ
National Environmental Protection Standard of the People's Republic
Clean production standard lead-acid battery lead recycling industry
Cleaner production standard
-Waste lead-acid battery recycling industry
Released on.2009-11-16
2010-01-01 Implementation
Ministry of Environmental Protection released
Ministry of Environmental Protection
announcement
No. 61 of.2009
To protect the environment and improve enterprises in order to implement the Environmental Protection Law of the People's Republic of China and the Law of the People's Republic of China on Cleaner Production Promotion.
The level of clean production in the industry is now approved as the “clean lead production lead-acid battery lead recycling industry” as the national environmental protection standard, and issued
cloth.
The standard name and number are as follows.
The standard was implemented on January 1,.2010 and published by the China Environmental Science Press. The standard content can be found on the website of the Ministry of Environmental Protection.
Special announcement.
November 16,.2009
Content
Foreword..iv
1 Scope..1
2 Normative references..1
3 Terms and Definitions.1
4 Normative technical requirements..2
5 Data acquisition and calculation method 4
6 Standard implementation.6
Foreword
To implement the Environmental Protection Law of the People's Republic of China, the Law of the People's Republic of China on the Prevention and Control of Environmental Pollution by Solid Wastes, and the Chinese People
The Clean Production Promotion Law of the Republic, which protects the environment and provides technical support and guidance for the clean production of lead-acid battery lead recycling industry.
Set this standard.
This standard stipulates that on the basis of meeting national and local pollutant discharge standards, according to current industry technology, equipment level and management water
Flat, general requirements for clean production of lead-acid battery lead recycling industry. This standard is divided into three levels, one level represents the international advanced level of cleaner production,
The second level represents the advanced level of domestic clean production, and the third level represents the basic level of domestic clean production. With the continuous development and progress of technology, this standard
The Brigadier General is constantly revised.
This standard is the first release.
This standard was formulated by the Science and Technology Standards Department of the Ministry of Environmental Protection.
This standard was drafted. Shenyang Environmental Science Research Institute, Institute of High Energy Physics, Chinese Academy of Sciences, China Nonferrous Metals Industry Association
Metal Branch, Zhejiang Huitong Power Co., Ltd., National Environmental Protection Hazardous Waste Disposal Engineering Technology Center.
This standard was approved by the Ministry of Environmental Protection on November 16,.2009.
This standard has been implemented since January 1,.2010.
This standard is explained by the Ministry of Environmental Protection.
Iv
Clean production standard lead-acid battery lead recycling industry
1 Scope of application
This standard specifies the general requirements for clean production of lead-acid battery lead recycling industry. This standard will lead the waste lead acid battery lead recycling industry
The production indicators are divided into six categories, namely, production process and equipment indicators, resource and energy utilization indicators, product indicators, and pollutant production indicators (end treatment).
Before), waste recycling indicators and environmental management requirements.
This standard applies to the clean production audit of waste lead-acid battery lead recycling enterprises and the judgment of clean production potential and opportunity, clean production
The performance appraisal and clean production performance announcement system is also applicable to environmental management systems such as environmental impact assessment and discharge permits.
2 Normative references
The contents of this standard refer to the terms in the following documents. For undated references, the valid version applies to this standard.
GB/T 469 lead ingot
GB/T 2589 General rules for comprehensive energy consumption calculation
GB/T 15555.2 Determination of copper, zinc, lead and cadmium in solid waste - Atomic absorption spectrophotometric method
GB/T 21181 recycled lead and lead alloy ingot
GB/T 24001 Environmental Management System Requirements and User Guide
HJ/T 56-2000 Determination of sulphur dioxide in fixed source s
HJ/T 57-2000 Determination of sulfur dioxide in fixed source exhaust gases
Interim Measures for Clean Production Audit (National Development and Reform Commission, State Environmental Protection Administration Order No. 16)
3 Terms and definitions
3.1 Clean production
Refers to continuous improvement of design, use of clean energy and raw materials, adoption of advanced process technology and equipment, improvement of management, and comprehensive utilization
And other measures to reduce pollution from the source, improve resource utilization, reduce or avoid the production of pollutants in production, service and product use.
And emissions to mitigate or eliminate harm to human health and the environment.
3.2 Waste lead-acid battery
Refers to the loss of the original use value in production, life and other activities or the loss of use value but abandoned or abandoned
Lead-acid batteries.
3.3 Lead recovery
The process of extracting lead from a waste lead-acid battery through various methods, techniques and processes.
3.4 Fire method smelting
A technical process for extracting metals from a molten state by a high temperature method.
3.5 Hydrometallurgy
A technical process for extracting metals from a solution by chemical action using a solvent.
3.6 Lead dust
Solid materials such as waste lead-acid batteries are suspended in a gaseous medium formed by mechanical processes (natural processes) such as crushing, classification, and grinding.
Fine solid particles.
3.7 partition
A lead-acid battery assembly made of an ion-permeable material that prevents contact between plates of opposite polarity in the battery.
4 Normative technical requirements
4.1 Indicator classification
This standard gives three levels of technical indicators for the clean production level of the lead recycling industry production process.
Level 1. International advanced level of cleaner production;
Level 2. advanced level of domestic clean production;
Level 3. The basic level of domestic cleaner production.
4.2 Indicator requirements
The requirements for clean production indicators for the pyrometallurgical lead recycling industry are shown in Table 1.
The requirements for clean production of wet metallurgy lead recycling industry are shown in Table 2.
Table 1 Clean production index requirements for lead recycling industry (fire law smelting class)
Indicator level one level two level three
First, the production process and equipment requirements
Automatic crushing and sorting system mechanized crushing and sorting
1. Pre-desulfurization of preparation technology and equipment (excluding oxygen-rich bottom blowing-blast furnace melting process)
2. Smelting process and equipment rotary short kiln smelting, oxygen-rich bottom blowing - blast furnace melting, automatic ingot casting machine, etc.
Reverberatory furnace
Outside), blast furnace smelting, automatic casting
Ingot machine, etc.
Second, product indicators
1. Recycled crude lead main grade /% lead ≥ 99 lead ≥ 98.5 lead ≥ 98
2. Polypropylene has a purity of 98% to 99% and a lead content of less than 0.1%.
Third, resource and energy utilization indicators
1. Total lead recovery /% >98 >97 >95
2. Total sulfur utilization rate /% ≥98 ≥96 ≥95
3. Comprehensive utilization of resources /% ≥95 ≥90 ≥85
4. Unit comprehensive energy consumption (standard coal/crude lead)/(kg/t) < 100 < 120 < 130
5. Unit power consumption/(kW·h/t) < 100 < 100 < 100
Fourth, pollutant production indicators (before end treatment)
1. Lead content of slag /% < 1.8 < 1.9 < 2.0
2. Separator (accounting for the quality of the product after dismantling of the waste battery
Percentage) /% 1.0 to 3.0 1.0 to 3.0 1.0 to 3.0
3. Sulfur dioxide mass fraction a (acid production process) /% 8.0 ~ 10.0 3.5 ~ 4.5 1.0 ~ 3.5
4. Sulfur dioxide mass concentration (pretreatment desulfurizer
Art)/(mg/m3) ≤ 460 ≤ 760 ≤ 960
V. Waste recycling and utilization indicators
1. Plastic recovery rate /% ≥99 ≥98 ≥95
2. Waste electrolyte comprehensive utilization rate /% >98 >95 >90
3. Waste water recycling rate /% >95 >93 >90
Sixth, environmental management requirements
1. Environmental laws and regulations are in compliance with relevant national and local laws and regulations. Pollutant emissions meet national and local pollutant discharge standards and total control requirements. Sewage permit and collection, storage, transportation and disposal of hazardous waste meet regulatory requirements
2. Production process environmental management
Each production process must have operational procedures, and work instructions for key positions must be provided; equipment that is prone to pollution and
There should be warning signs on the parts of waste generation; the production process can be graded; the environmental management system should be established, including
Including. environmental management procedures during start-up and shutdown and maintenance; new, modified, and expanded project management and acceptance procedures;
Storage and transportation system pollution control system; environmental monitoring management system; pollution accident emergency treatm......
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