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HJ 1115-2020 English PDF

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HJ 1115-2020: Technical specification for application and issuance of pollutant permit - Metal foundry industry
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HJ 1115-20201979 Add to Cart 9 days Technical specification for application and issuance of pollutant permit - Metal foundry industry Valid

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Basic data

Standard ID: HJ 1115-2020 (HJ1115-2020)
Description (Translated English): Technical specification for application and issuance of pollutant permit - Metal foundry industry
Sector / Industry: Environmental Protection Industry Standard
Word Count Estimation: 86,882
Date of Issue: 2020-03-04
Date of Implementation: 2020-03-04
Issuing agency(ies): Ministry of Ecology and Environment

HJ 1115-2020: Technical specification for application and issuance of pollutant permit - Metal foundry industry


---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Technical specification for application and issuance of pollutant permit - Metal foundry industry Technical specifications for pollutant discharge permit application and issuance Metal foundry industry 2020-03-04 released 2020-03-04 Implementation Issued by the Ministry of Ecology and Environment National Environmental Protection Standards of the People's Republic of China

Table of contents

Foreword...ii 1 Scope of application...1 2 Normative references...1 3 Terms and definitions...3 4 Key pollution management units...4 5 Simplify management of sewage units...28 Appendix A (informative appendix) Reference table of feasible technologies for waste gas and wastewater control...49 Appendix B (Informative Appendix) Environmental Management Ledger Record Reference Table (Key Management)...53 Appendix C (informative appendix) Environmental Management Ledger Record Reference Table (simplified management)...57 Appendix D (Informative Appendix) Form of Annual Implementation Report of Pollution Discharge Permit (Key Management)...58 Appendix E (Informative Appendix) Form of Annual Implementation Report of Pollution Discharge Permit (Simplified Management)...74

Foreword

In order to implement the "Environmental Protection Law of the People's Republic of China", "The Air Pollution Prevention Law of the People's Republic of Law of the People’s Republic of China on the Prevention and Control of Water Pollution", "Law of the People’s Republic of China on the Prevention and Control of Soil Pollution" and other laws and regulations, and the "General Office of the State Council In the issuance of the Notice on the Implementation Plan for the Control of Pollutant Discharge Permit System (Guobanfa [2016] No. 81) and the "Pollution Permit Management Measures (Trial)" (Ministry of Environmental Protection Order No. 48), improve the technical support system for pollutant discharge permits, guide and standardize metal casting This standard is formulated for the application and issuance of pollutant discharge permits by industrial pollutants. This standard specifies the basic requirements and permits for the application and issuance of a pollutant discharge permit for the metal casting industry. Determination of emission limit, actual emission calculation, compliance determination method, self-monitoring, environmental management ledger and pollution permit Environmental management requirements such as certificate implementation report, and proposed reference requirements for feasible technologies for pollution prevention in the metal casting industry. Appendix A to Appendix E of this standard are informative appendices. This standard is issued for the first time. This standard is formulated by the Department of Environmental Impact Assessment and Emission Management and the Department of Regulations and Standards of the Ministry of Ecology and Environment. The main drafters of this standard. China Foundry Association, Metallurgical Industry Planning and Research Institute, Environmental Engineering Assessment of the Ministry of Ecology and Environment Center, CMC Productivity Promotion Center. This standard was approved by the Ministry of Ecology and Environment on March 04, 2020. This standard will be implemented on March 04, 2020. This standard is interpreted by the Ministry of Ecology and Environment. Pollutant Discharge Permit Application and Issuance of Technical Specifications for Metal Foundry Industry

1 Scope of application

This standard stipulates the basic requirements for filling out the pollutant discharge permit application and issuance of the pollutant discharge unit of the metal casting industry, The methods for determination of emission limit, actual emission calculation, compliance determination, self-monitoring, environmental management accounting and emission Environmental management requirements such as the implementation report of pollution permits, and proposed reference requirements for feasible technologies for pollution prevention in the metal casting industry. This standard is applicable to guide the metal casting industry pollutants to fill in relevant applications on the national pollutant discharge permit management information platform Please provide information, and it is also applicable to guide the pollutant discharge permit issuing department to review and determine the pollutant discharge permit requirements of the metal casting industry pollutant discharge unit. This standard applies to the management of permits for the discharge of air pollutants and water pollutants from the metal casting industry. Among the sewage disposal units of the metal casting industry, the production facilities or discharge outlets that implement GB 28662 and GB 28663 apply HJ 846; production facilities or discharge outlets that implement GB 31574, apply HJ 863.4; production facilities or discharge outlets that implement GB 21900 The discharge port is suitable for HJ 855; the production facilities and discharge ports that implement GB 13271 are suitable for HJ 953. Metals that are not specified in this standard but discharge industrial waste water, exhaust gas or toxic and harmful air pollutants specified by the state For other pollution-producing facilities and discharge outlets of the foundry industry, refer to HJ 942.

2 Normative references

The content of this standard refers to the following documents or their clauses. For undated references, the valid version Applies to this standard. GB 8978 Integrated Wastewater Discharge Standard GB 9078 Emission Standard of Air Pollutants for Industrial Furnaces GB 13271 Boiler Air Pollutant Emission Standard GB 16297 Comprehensive Emission Standard of Air Pollutants GB 18597 Pollution Control Standard for Hazardous Waste Storage GB 21900 Electroplating Pollutant Emission Standard GB 28662 Emission Standard of Air Pollutants for Iron and Steel Sintering and Pelletizing Industry GB 28663 Air Pollutant Emission Standard for Ironmaking Industry GB 31574 Pollutant Emission Standard for Secondary Copper, Aluminum, Lead and Zinc Industry GB 37822 Unorganized emission control standard of volatile organic compounds GB/T 4754-2017 Classification of National Economic Industries GB/T 16157 Determination of particulate matter in exhaust from stationary sources and sampling method for gaseous pollutants HJ 38 Determination of total hydrocarbons, methane and non-methane total hydrocarbons in stationary pollution sources gas chromatography HJ/T 55 Technical Guidelines for Monitoring Unorganized Emissions of Air Pollutants HJ 75 Technical specification for continuous monitoring of emissions from stationary sources of flue gas (sulfur dioxide, nitrogen oxides, particulate matter) HJ 76 Continuous monitoring system for emission of fixed pollution source flue gas (sulfur dioxide, nitrogen oxide, particulate matter) Technical requirements and testing methods HJ 91.1 Technical Specification for Wastewater Monitoring HJ 353/Water pollution source online monitoring system (CODCr, NH3-N, etc.) installation technical specifications HJ 354/Water pollution source online monitoring system (CODCr, NH3-N, etc.) acceptance technical specifications HJ 355/Water pollution source online monitoring system (CODCr, NH3-N, etc.) operation technical specifications HJ 356/Water pollution source online monitoring system (CODCr, NH3-N, etc.) data validity judgment technical specification HJ/T 373 Fixed pollution source monitoring quality assurance and quality control technical specifications (trial implementation) HJ/T 397 Fixed source exhaust gas monitoring technical specification HJ 494 Technical Guide for Water Quality Sampling HJ 495 Technical Regulations for Water Quality Sampling Scheme Design HJ 521 Wastewater discharge law code HJ 608 Code Rules for Pollutant Discharge Units HJ 732 Air bag method for sampling volatile organic compounds in exhaust gas from stationary sources HJ 819 General Rules of Technical Guidelines for Self-monitoring of Pollutant Discharge Unit HJ 820 Technical Guide for Self-monitoring of Sewage Discharge Units Thermal Power and Boilers HJ 846 Technical Specification for the Application and Issuance of Pollution Discharge Permits for the Iron and Steel Industry HJ 855 Pollutant Discharge Permit Application and Issuance Technical Specification for Electroplating Industry HJ 863.4/Technical Specification for Pollution Discharge Permit Application and Issuance Non-ferrous Metal Industry--Recycled Metal HJ/T 91 Technical specification for surface water and sewage monitoring HJ 942 General Rules of Technical Specifications for Pollution Discharge Permit Application and Issuance HJ 944 General Rules of Technical Specifications for Environmental Management Ledgers and Pollution Permit Implementation Reports of Pollutant Discharge Units (Trial) HJ 953 Sewage discharge permit application and issuance of technical specifications for boilers HJ □□ Technical Guidelines for Self-monitoring of Pollutant Discharge Units Metal Foundry Industry "Notice of the State Council on Printing and Distributing the Three-Year Action Plan for Winning the Blue Sky Defense War" (Guo Fa [2018] No. 22) "Administrative Measures for Pollution Discharge Permits (Trial)" (Ministry of Environmental Protection Order No. 48) "Announcement on the Implementation of Special Emission Limits for Air Pollutants" (Announcement No. 14 of.2013 by the Ministry of Environmental Protection) List of Priority Controlled Chemicals (Announcement No. 83 of.2017 of the Ministry of Environmental Protection) "Announcement on the Implementation of Special Emission Limits for Air Pollutants in Beijing-Tianjin-Hebei Air Pollution Transmission Channel Cities" (Ministry of Environmental Protection Announcement No. 9 of.2018) "List of Toxic and Hazardous Air Pollutants" (Announcement No. 4 of.2019 by the Ministry of Ecology and Environment) "Technical Requirements for Standardized Remediation of Sewage Outlets (Trial)" (Environmental Supervision of the State Environmental Protection Administration [1996] No. 470) "Reply to Issues Concerning the Implementation of Special Emission Limits for Air Pollutants" (Huanban Qiqihan [2016] No. 1087) "Guiding Opinions on Strengthening the Response to Heavy Pollution Weather and Consolidating Emergency Emission Reduction Measures" (Huanban Qiqihan [2019] No. 648) "Notice on Printing and Distributing the "Comprehensive Treatment Plan for Air Pollution in Industrial Furnaces" (Huan Qiqi [2019] No. 56) "List of Classification Management of Discharge Permits for Fixed Pollution Sources"

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Foundry industry Refers to the manufacturing industry that produces various metal castings. C 33 in "Classification of National Economic Industries" (GB/T 4754-2017) The metal products industry is classified into C 3391 ferrous metal casting and C 3392 non-ferrous metal casting. 3.2 Metal foundry industry pollutant emission unit Refers to sewage disposal units engaged in the manufacture of various metal castings. 3.3 Ferrous metal casting pollutant emission unit Refers to the sewage disposal units engaged in the manufacture of various finished and semi-finished products such as iron castings and steel castings. 3.4 Nonferrous metal casting pollutant emission unit Refers to the sewage disposal unit engaged in the manufacture of various finished and semi-finished products of non-ferrous metal and its alloy casting. 3.5 Foundry Refers to smelting metal, making a mold, and pouring the molten metal into the mold. After solidification, it has a certain shape, size and The forming method of high-performance metal parts blanks. 3.6 melting Refers to the process of turning the metal charge into a molten state by heating and adjusting it to the required composition of the casting. 3.7 Cupola Refers to a vertical cylindrical iron furnace that uses pig iron and (or) scrap steel as metal charge. 3.8 electronic arc furnace Refers to a furnace where an electric arc is generated between the electrode and the charge to smelt metal. 3.9 fugitive emission Refers to the irregular discharge of atmospheric pollutants without passing through the exhaust tube, including the escape of open workplaces, and through gaps, The discharge of vents, open doors and windows and similar openings (holes), etc. 3.10 Non-methane hydrocarbon (NMHC) Refers to the gaseous organic compounds other than methane that are responsive by the hydrogen flame ionization detector using the prescribed monitoring method The sum (in terms of carbon mass). 3.11 Total volatile organic compounds (TVOC) Refers to the use of prescribed monitoring methods to measure individual VOCs in the exhaust gas, and add them to obtain VOCs. The total mass is calculated by the sum of the mass concentrations of individual VOCs substances. In actual work, the results should be analyzed as expected, Individual VOCs with more than 90% of the total are measured and summed. 3.12 permitted emission limits Refers to the maximum discharge concentration (or rate) and maximum discharge volume of pollutants permitted by the pollutant discharge unit as specified in the pollution discharge permit. 3.13 special periods Refers to the environmental quality compliance plan or other relevant environmental management documents formulated in accordance with the law by the state and local people’s governments The period of time when there are special requirements for the pollutant discharge situation of the pollutant discharging unit, including the response period of heavy pollution weather and the winter protection period. 3.14 key pollutant emission unit Refers to the pollutant discharge units that are included in the "List of Classified Management of Permits for Discharge of Fixed Pollution Sources". 3.15 simplified pollutant emission unit Refers to the pollutant discharge units that are included in the "List of Classification Management of Permits for Discharge of Fixed Pollution Sources" to simplify management. 3.16 key regions Refers to serious air pollution, fragile ecological environment, or further environmental Areas where air quality improvement needs, etc., require strict control of air pollutant emissions.

4 Key management pollutant discharge units

4.1 Requirements for basic information of pollutant discharge units 4.1.1 General principles The pollutant discharge unit shall fill in the corresponding information on the national pollution discharge permit management information platform in accordance with the requirements of this standard. National Row Pollution permit management information platform does not include, the local ecological environment authority has regulations that need to be reported or the pollutant discharge unit considers If you need to fill in, you can add content by yourself. Local ecological and environmental authorities at or above the city level divided into districts may increase their needs in accordance with local regulations on ecological protection The content specified in the pollutant discharge permit, and fill in the “local health authority with the right to issue Management content added by the environmental and environmental authorities" column. 4.1.2 Basic information of pollutant discharge units The basic information of the pollutant discharge unit should be filled in with the name of the unit, whether it needs to be corrected, the category of pollution discharge permit management, postal code, Industry category, whether to start production and the date of production, the longitude and latitude of the center of the production and operation site, and whether the location is an environmentally sensitive area (Such as key atmospheric control areas, total phosphorus and total nitrogen control areas, etc.), whether it is located in an industrial park and the name of the industrial park to which it belongs, Environmental impact assessment review and approval document number (recording number), local people’s government’s identification or filing documents for projects that violate regulations, and Document number, main pollutant total control index allocation plan document and document number, total particulate matter index (t/a), sulfur dioxide Total indicator (t/a), total nitrogen oxide indicator (t/a), total chemical oxygen demand indicator (t/a), total ammonia nitrogen indicator (T/a), the total amount of other pollutants involved, etc. When the pollutant discharge unit fills in the "Pollution Discharge Permit Management Category" on the national pollutant discharge permit management information platform, it shall be based on Select "Key Management" in the "List of Classification Management of Pollution Discharge Permits for Stationary Pollution Sources"; when filling in the "Industry Category", select Select "ferrous metal casting" (national economy industry code C 339) in "casting and other metal product manufacturing" National Economic Industry Code C 3391), "Non-Ferrous Metal Casting" (National Economic Industry Code C 3392). 4.1.3 Main products and production capacity 4.1.3.1 General principles The pollutant discharge unit shall fill in the main production process, production unit, main Production facility, facility number, facility parameters, product name, production capacity and measurement unit, design year production time and Other options and other information. If there is a boiler in the public unit, the boiler information should be reported according to HJ 953. 4.1.3.3 Production facility number The pollutant discharge unit shall fill in the internal production facility number. If there is no internal production facility number, it shall be numbered and filled in according to HJ 608. 4.1.3.4 Product name The product name of the sewage disposal unit is casting. 4.1.3.5 Production capacity and measurement unit The production capacity of the pollutant discharge unit is the design capacity of the main product, excluding the elimination or removal by the national or local people’s government. Joint production capacity. If there is no design capacity data, it is calculated based on the average actual output of the past three years; if it has been put into operation for one year but less than three years, Report according to the maximum actual output in a natural year; if it has been put into operation for less than one year, the actual production capacity shall be converted into production capacity. The unit of measurement for production capacity is t/a. 4.1.3.6 Design year production time The designed annual production time of the pollutant discharge unit shall be based on the environmental impact assessment document and its approval opinions or in accordance with the local people’s government. Fill in the annual production time in relevant certification materials that meet the requirements of legal processing, rectification, and compliance. If there are no relevant documents or documents If the production time is not specified in the document, the actual production time shall be reported. 4.1.3.7 Other If the pollutant discharge unit needs to explain, it can fill in the report. 4.1.4 Main raw and auxiliary materials and fuels 4.1.4.1 General principles The pollutant discharge unit shall fill in the main fuel and auxiliary material types and design treatmen......
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