GB/T 35976-2018 English PDFUS$1719.00 ยท In stock
Delivery: <= 10 days. True-PDF full-copy in English will be manually translated and delivered via email. GB/T 35976-2018: Strip finishing and processing equipment -- Safety requirements Status: Valid
Basic dataStandard ID: GB/T 35976-2018 (GB/T35976-2018)Description (Translated English): Strip finishing and processing equipment -- Safety requirements Sector / Industry: National Standard (Recommended) Classification of Chinese Standard: H94 Classification of International Standard: 77.180 Word Count Estimation: 86,886 Date of Issue: 2018-02-06 Date of Implementation: 2018-09-01 Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration GB/T 35976-2018: Strip finishing and processing equipment -- Safety requirements---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.Strip finishing and processing equipment-Safety requirements ICS 77.180 H94 National Standards of People's Republic of China Strip finishing and surface treatment equipment Safety technical condition Published on.2018-02-06 2018-09-01 implementation General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China China National Standardization Administration issued ContentPreface VII Introduction VIII 1 Scope 1 2 Normative references 1 3 Terms and Definitions 2 4 equipment composition 4 5 Major Hazard Table 4 6 Safety requirements and/or measures 5 6.1 Overall Design Requirements 5 6.1.1 Description 5 6.1.2 Structural components 5 6.1.3 Security Layout 5 6.1.4 Entry of the production line 6 6.1.5 Protection 7 6.1.6 Protective fence 7 6.1.7 Safety signs and alarm devices 7 6.1.8 Safety related control system 7 6.1.9 Personal Protective Equipment (PPE) 8 6.1.10 Electrical equipment 8 6.1.11 Hydraulic, pneumatic, cooling and lubrication systems 8 6.1.12 Fluid system for transporting or storing liquids 9 6.1.13 Substances discharged into the drainage ditch 9 6.1.14 Ergonomic principles 9 6.1.15 Surface temperature and heat radiation 9 6.1.16 Fire 9 6.1.17 Vibration 9 6.1.18 Maintenance of equipment containing hazardous materials 9 6.1.19 Public and auxiliary equipment 10 6.1.20 High voltage static protection 10 6.1.21 Protection against ionizing radiation 10 6.1.22 Local illumination and interference light obstruction 10 6.1.23 Safety explosion protection of continuous annealing furnace 10 6.1.24 Safety measures for flying shear adjustment 11 6.1.25 Process interlocking of cutting shears, disc shears, flying shears, etc. 11 6.2 Major hazards, hazardous conditions, safety requirements and/or measures for the head and tail equipment of the production line 11 6.2.1 General 11 6.2.2 Hydraulic and pneumatic equipment 12 6.2.3 Overpass, bridge and guiding system 14 6.2.4 Control room 15 6.2.5 Strip transport and transfer equipment 16 6.2.6 Unwinding equipment 17 6.2.7 Shears and waste or sample transfer equipment 18 6.2.8 Strip guiding and conveying equipment 19 6.2.9 Strip looper 20 6.2.10 Strip guiding system 21 6.2.11 Strip inspection table 22 6.2.12 Take-up equipment 23 6.2.13 Strip splicing system 23 6.2.14 Oiling system 25 6.2.15 Measuring equipment and display devices 26 6.2.16 Strip printing equipment 27 6.2.17 Packing equipment such as balers, hoists, walking beams, etc. 29 6.3 Major hazards, hazardous conditions, safety requirements and/or measures for finishing and handling equipment 30 6.3.1 General description 30 6.3.2 Hydraulic and pneumatic equipment 30 6.3.3 Overpass, bridge and guiding system 30 6.3.4 Control room 30 6.3.5 slitting equipment 30 6.3.6 Multi-roller multi-plate straightening machine 32 6.3.7 Fixed-length cross-cutting equipment 32 6.3.8 Collecting stacking equipment 33 6.3.9 Annealing furnace 34 6.3.10 Leveling machine and/or finishing machine 35 6.3.11 Pickling equipment 36 6.3.12 Pretreatment equipment 39 6.3.13 Hot dip equipment 42 6.3.14 Electroplating equipment 50 6.3.15 Stretch Straightener 53 6.3.16 Roll coating organic coating equipment 53 6.3.17 Chemical post-treatment equipment 55 6.4 Special safety requirements or measures 58 6.4.1 General 59 6.4.2 Jog control device 59 6.4.3 Mechanical restraint device 59 6.4.4 Inspection of the strips 59 6.5 Noise reduction for safety requirements 59 6.5.1 Design source noise reduction 59 6.5.2 Noise reduction by protective measures 60 6.5.3 Noise reduction by information 60 6.5.4 Examples of noise sources and noise reduction measures 60 7 Verification of safety requirements and/or measures 62 8 Use information 62 8.1 Safety signs and alarms 62 8.2 Mark 62 8.3 Guidebook 62 8.3.1 Overview 62 8.3.2 Identification information 62 8.3.3 Details/Description 63 8.3.4 Operation 63 8.4 Maintenance Manual 64 Appendix A (informative) Typical solution 65 A.1 Operating Mode Example 65 A.2 Mobile Platform 66 A.3 Walkway Protection Example 1 66 A.4 Walkway Protection Example 2 67 A.5 Checker (horizontal) protection example 67 A.6 Example of an inspection table with door, protection lock and top cover protection 68 A.7 Plating section example 68 A.8 Electroplating production line diagram view 69 A.9 flange cover example 69 A.10 Example of reverse rotation when applying roller cleaning 70 Appendix B (Normative) Safety requirements and/or measures for electrical equipment 71 B.1 Overview 71 B.2 Special requirements for control systems 71 B.3 Special requirements for parking 71 B.3.1 Stop function/emergency stop function 71 B.3.2 Specific hazards of mechanical equipment 72 B.3.3 Selection of stop function 72 B.3.4 Emergency stop area 72 B.3.5 Stop function 72 Appendix C (informative) Example of manufacturer's maintenance safety procedures for strip finishing and processing line 74 C.1 Lack of procedures for danger 74 C.2 Danger of visual and auditory inspection of equipment in motion 74 C.3 Danger caused by accidental movement during maintenance 74 C.4 Danger of work when the protective measures are disabled during the stop period 74 C.5 Dangers caused by the use of hazardous substances 75 C.6 Hazards from factory restarts 75 Index 76 Figure A.1 Example of Operating Modes 65 Figure A.2 Mobile Platform 66 Figure A.3 Example of aisle protection 1 66 Figure A.4 Example of aisle protection 2 67 Figure A.5 Checklist (horizontal) protection example 67 Figure A.6 Example of an inspection table with door, protection lock and top cover protection 68 Figure A.7 Example of plating section 68 Figure A.8 Graphical view of the plating line 69 Figure A.9 Example of flange cover 69 Figure A.10 Example of reverse rotation when applying roller cleaning 70 Table 1 Schematic diagram of the composition of the strip finishing and processing production line Table 4 Table 2 Major hazards, hazardous conditions, safety requirements and/or measures for the head and tail equipment of the production line 11 Table 3 Major hazards, hazardous conditions, safety requirements and/or measures for hydraulic and pneumatic equipment 13 Table 4 Major hazards, hazardous conditions, safety requirements and/or measures for production line flyovers, bridges and guiding systems 14 Table 5 Major hazards, hazardous conditions, safety requirements and/or measures for the production line control room 15 Table 6 Major hazards, hazardous conditions, safety requirements and/or measures for production line strip transport and transfer equipment 16 Table 7 Major hazards, hazardous conditions, safety requirements and/or measures for the unwinding equipment of the production line 17 Table 8 Significant hazards, hazardous conditions, safety requirements and/or measures for line shears and waste or sample transfer equipment 18 Table 9 Major hazards, hazardous conditions, safety requirements and/or measures for production line strip guiding and conveying equipment 19 Table 10 Significant hazards, hazardous conditions, safety requirements and/or measures for the production of live strips Table 11 Major hazards, hazardous conditions, safety requirements and/or measures for the production line strip guiding system 21 Table 12 Major hazards, hazardous conditions, safety requirements and/or measures for the production line strip inspection table 22 Table 13 Major hazards, hazardous conditions, safety requirements and/or measures for the production line take-up equipment 23 Table 14 Major hazards, hazardous conditions, safety requirements and/or measures for production line welders 24 Table 15 Major hazards, hazardous conditions, safety requirements and/or measures for the production line sewing machine 25 Table 16 Major hazards, hazardous conditions, safety requirements and/or measures for the production line oil system 25 Table 17 Major hazards, hazardous conditions, safety requirements and/or measures for production line measuring equipment and display devices 26 Table 18 Major hazards, hazardous conditions, safety requirements and/or measures for line inkjet printers 27 Table 19 Significant hazards, hazardous conditions, safety requirements and/or measures for the coding equipment of the tinned wire of the production line 28 Table 20 Significant hazards, hazardous conditions, safety requirements and/or measures for the coding equipment of the production line coils 29 Table 21 Major hazards, hazardous conditions, safety requirements and/or measures for packaging equipment such as balers, hoists, walking beams, etc. 29 Table 22 Major hazards, hazardous conditions, safety requirements and/or measures for production line slitting equipment 31 Table 23 Major hazards, hazardous conditions, safety requirements and/or measures for the production line multi-roller multi-plate straightening machine 32 Table 24 Major hazards, hazardous conditions, safety requirements and/or measures for the production line cut-to-cut equipment 32 Table 25 Major hazards, hazardous conditions, safety requirements and/or measures for the collection of stacking equipment on the production line 33 Table 26 Major hazards, hazardous conditions, safety requirements and/or measures for line annealing furnaces 34 Table 27 Major hazards, hazardous conditions, safety requirements and/or measures for production line levelers and/or finishing machines 35 Table 28 Significant hazards, hazardous conditions, safety requirements and/or measures for the pickling tanks and flushing tanks in the production line 36 Table 29 Production line pickling cycles and flush cycles, significant hazards, hazardous conditions, safety requirements and/or measures for pumps and storage areas 37 Table 30 Production line squeezing roll unit, significant hazard, hazardous condition, safety requirements and/or measures for the brush roll 37 Table 31 Major hazards, hazardous conditions, safety requirements and/or measures for the exhaust system of the pickling and rinsing zone in the production line 38 Table 32 Major hazards, hazardous conditions, safety requirements and/or measures for the production line strip drying ovens 39 Table 33 Major hazards, hazardous conditions, safety requirements and/or chemical line degreasing tanks, chemical surface activation tanks and cleaning tanks Measure 39 Table 34 Major hazards, hazardous conditions, safety requirements and/or measures for electrolytic degreasing tanks and electrolytic surface activation tanks in production lines 40 Table 35 Major hazards, hazardous conditions, safety requirements and/or measures for the pretreatment cycle and cleaning cycle of the production line 41 Table 36 Major hazards, hazards, safety requirements and/or measures for line squeezing rolls, brush rolls, steering rolls, sunken rolls Table 37 Major hazards, hazardous conditions, safety requirements and/or measures for the production line of molten metal pans 42 Table 38 Significant hazards, hazards, safety requirements and/or measures for lifting gear and/or mobile equipment in production line pans 44 Table 39 Major hazards, hazardous conditions, safety requirements and/or measures for the production line pre-melting pans 44 Table 40 Major hazards, hazardous conditions, safety requirements and/or measures for the metal feeding system of the production line 45 Table 41 Major hazards, hazardous conditions, safety requirements and/or measures for the production line of molten pool equipment 45 Table 42 Major hazards, hazardous conditions, safety requirements and/or measures for the production line air knife system 46 Table 43 Major hazards, hazardous conditions, safety requirements and/or measures for line indicator and cold indicating instruments 47 Table 44 Major hazards, hazardous conditions, safety requirements and/or measures for the production line of small zinc flower systems 48 Table 45 Major hazards, hazardous conditions, safety requirements and/or measures for the production line strip cooling system 49 Table 46 Major hazards, hazardous conditions, safety requirements and/or measures for the production line cooling tower deflection rollers and strip correcting devices 50 Table 47 Major hazards, hazardous conditions, safety requirements and/or measures for the plating line containing the circulation system and low voltage supply 51 Table 48 Major hazards, hazardous conditions, safety requirements and/or measures for the metal dissolution station at the production line 52 Table 49 Major hazards, hazardous conditions, safety requirements and/or measures for the production line stretch straighteners 53 Table 50 Major hazards, hazardous conditions, safety requirements and/or measures for roll coating organic coating equipment on the production line 54 Table 51 Major hazards, hazardous conditions, safety requirements and/or measures for the treatment line and cleaning tanks in the production line 55 Table 52 Major hazards, hazardous conditions, safety requirements and/or measures for the production line roll coating equipment 55 Table 53 Major hazards, hazardous conditions, safety requirements and/or measures for the production line aftertreatment cycle and flushing cycle system 57 Table 54 Major hazards, hazardous conditions, safety requirements and/or measures for line squeezing rolls, brush rolls, steering rolls, sunken rolls Table 55 Major hazards, hazardous conditions, safety requirements and/or measures for the exhaust system of the aftertreatment area of the production line 58 Table 56 Examples of noise sources and noise reduction measures for strip finishing and processing equipment head tail equipment 60 Table 57 Examples of noise sources and noise reduction measures for finishing and processing equipment for strip finishing and processing lines 61 Table 58 Examples of noise sources and noise reduction measures for strip finishing and processing equipment head finishing equipment, finishing and processing equipment 61 Table B.1 Stop function 72ForewordThis standard was drafted in accordance with the rules given in GB/T 1.1-2009. This standard is proposed and managed by the National Metallurgical Equipment Standardization Technical Committee (SAC/TC409). This standard was drafted. China Heavy Machinery Research Institute Co., Ltd. The main drafters of this standard. Zhang Yongan, Wang Shechang, Ren Yucheng, Zhang Kangwu, Jia Hailiang, Zhou Deqi, Gao Wenhui, Jing Qunping, Yao Yangku, Yin Gang, Su Jing, Xia Juan, Yan Juan, Zhu Lin.IntroductionIn order to improve the equipment safety and personal safety of the strip finishing and processing lines for different uses and different installed levels, in equipment design and equipment It is necessary to standardize the safety requirements of the strip finishing and processing lines in the aspects of distribution, transportation, commissioning, operation and maintenance. According to the classification of GB/T 15706-2012, this standard belongs to the C standard. This standard is particularly relevant to the following stakeholders related to mechanical safety. --- Manufacturer of the production line; --- Health and safety agencies. Other stakeholders affected by the level of mechanical safety are. ---The user of the production line; ---The owner of the production line; ---Service provider; --- Consumer (when the production line is scheduled to be used by consumers). The machinery involved and the hazard, hazard or hazardous event applications covered are given in the scope of this standard. When the requirements of this standard are different from those of Class A or Class B standards, for machines designed or manufactured according to Class C standards The requirements in this standard take precedence over the requirements in other standards. Strip finishing and surface treatment equipment Safety technical condition1 ScopeThis standard specifies the personnel of the strip finishing and processing line during equipment design, assembly, transportation, commissioning, operation, maintenance and scrapping. Safety requirements and safety measures to be taken. This standard applies to equipment design, assembly, transportation, commissioning, operation, maintenance and scrapping of sheet metal strip finishing and processing lines. This standard Applicable to the strip finishing and processing line equipment manufactured prior to the release of this standard.2 Normative referencesThe following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article. Pieces. For undated references, the latest edition (including all amendments) applies to this document. GB/T 1251.1 ergonomic hazard signal hazard signals in public places and work areas GB/T 2893.1 Graphical symbols - Safety colours and safety signs - Part 1. Design principles for safety and safety markings GB 5226.1-2008 Mechanical electrical safety machinery and electrical equipment - Part 1. General technical conditions GB 7247.1 Safety of laser products - Part 1. Equipment classification, requirements GB/T 7247.4 Safety of laser products - Part 4. Laser screens GB/T 8196 Mechanical safety guards - General requirements for design and manufacture of fixed and movable guards GB 11291.1 Safety requirements for robots for industrial environments - Part 1 GB/T 12265.3 Mechanical safety to avoid the minimum spacing of various parts of the human body GB/T 15706-2012 Mechanical Safety Design General Risk Assessment and Risk Reduction GB 16297 Integrated emission standards for atmospheric pollutants GB/T 16754-2008 Mechanical safety emergency stop design principle GB/T 16855.1-2008 Safety of machinery - Safety systems - Part 1 . General rules GB/T 16856 Mechanical Safety Risk Assessment Implementation Guide and Method Examples GB/T 17248.3 Measurement of sound pressure levels emitted by acoustic machines and equipment and other specified positions Simple method on site GB/T 17454.2 Mechanically safe pressure sensitive protective devices - Part 2. General rules for design and testing of pressure sensitive edges and pressure sensitive bars GB/T 17888.1 Mechanical safety - Access to fixed installations of machinery - Part 1 select GB/T 17888.2 Mechanical safety access to mechanical fixed installations - Part 2. Working platforms and channels GB/T 17888.3 Mechanical safety - Access to machinery - Part 3. Stairs, stairs and guardrails GB/T 17888.4 Mechanical safety access to machinery - Part 4. Fixed ladders GB/T 18153 Mechanically safe contactable surface temperature ergonomic data for determining hot surface temperature limits GB/T 18209.1 Mechanical and electrical safety instructions, marking and operation - Part 1. Requirements for visual, audible and tactile signals GB/T 18209.2 Mechanical and electrical safety instructions, marking and operation - Part 2. Marking requirements GB/T 18569.1 Mechanical safety to reduce the risk to health of hazardous substances emitted by machinery Part 1. For mechanical systems Manufacturer's principles and norms GB/T 18569.2 Mechanical safety to reduce the risk to health of hazardous substances emitted by machinery Part 2. Generation of verification procedures Methodology GB/T 18831 mechanical safety belt guards interlocking device design and selection principle GB/T 19436.1 Mechanical and electrical safety - Electro-sensitive protective equipment - Part 1. Gene......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GB/T 35976-2018_English be delivered?Answer: Upon your order, we will start to translate GB/T 35976-2018_English as soon as possible, and keep you informed of the progress. The lead time is typically 6 ~ 10 working days. The lengthier the document the longer the lead time.Question 2: Can I share the purchased PDF of GB/T 35976-2018_English with my colleagues?Answer: Yes. The purchased PDF of GB/T 35976-2018_English will be deemed to be sold to your employer/organization who actually pays for it, including your colleagues and your employer's intranet.Question 3: Does the price include tax/VAT?Answer: Yes. Our tax invoice, downloaded/delivered in 9 seconds, includes all tax/VAT and complies with 100+ countries' tax regulations (tax exempted in 100+ countries) -- See Avoidance of Double Taxation Agreements (DTAs): List of DTAs signed between Singapore and 100+ countriesQuestion 4: Do you accept my currency other than USD?Answer: Yes. If you need your currency to be printed on the invoice, please write an email to Sales@ChineseStandard.net. In 2 working-hours, we will create a special link for you to pay in any currencies. Otherwise, follow the normal steps: Add to Cart -- Checkout -- Select your currency to pay. |