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GB 13561.1-2009 English PDF

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GB 13561.1-2009: Safety rules on port continuous handling facilities -- Part 1: Grain silos system
Status: Valid

GB 13561.1: Historical versions

Standard IDUSDBUY PDFLead-DaysStandard Title (Description)Status
GB 13561.1-2009259 Add to Cart 3 days Safety rules on port continuous handling facilities -- Part 1: Grain silos system Valid
GB 13561.1-1992279 Add to Cart 3 days Safety rules on portcontinuous handling facilities--Grain silos system Obsolete

Similar standards

GB/T 36410.1   GB/T 36410.2   GB/T 13561.3   

Basic data

Standard ID: GB 13561.1-2009 (GB13561.1-2009)
Description (Translated English): Safety rules on port continuous handling facilities -- Part 1: Grain silos system
Sector / Industry: National Standard
Classification of Chinese Standard: R46
Classification of International Standard: 03.220.40; 53.080
Word Count Estimation: 11,164
Date of Issue: 2009-06-04
Date of Implementation: 2010-01-01
Older Standard (superseded by this standard): GB 13561.1-1992
Quoted Standard: GB 8958; GB 12158; GB 12476.1; GB/T 13561.2; GB/T 13561.3; GB/T 13561.6; GB 15577; GB 15603; GB/T 15605; GB 17440; GB 17918; GB/T 17919; GB 50016; GB 50052; GB 50053; GB 50057; GB 50058; GB 50077; GB 50140; GB 50322; GBZ 2.1; JT 556; JTJ 211; LS/T 1201; LS/T 1202
Regulation (derived from): Announcement of Newly Approved National Standards No. 7, 2009 (No. 147 overall)
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard applies to the system layout and structure, process design and handling equipment, electrical and control systems, electrostatic protection, ventilation and dust, fire facilities, fumigation and safety management, and other basic requirements of fire and explosion of port Grain silos. This standard applies to the port Grain silos' fire and explosion system design, security configuration and security management facilities.

GB 13561.1-2009: Safety rules on port continuous handling facilities -- Part 1: Grain silos system


---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety rules on portcontinuous handling facilities.Part 1. Grain silos system ICS 03.220.40; 53.080 R46 National Standards of People's Republic of China Replacing GB 13561.1-1992 Port of continuous handling equipment safety procedures Part 1. Grain silos system Posted 2009-06-04 2010-01-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Foreword

All technical content in this section is mandatory. GB 13561 "port 's continuous handling facilities safety rules" consists of four parts. --- Part 1. Grain silos system; --- Part 2. Pneumatic unloader; --- Part 3. belt conveyor, buried scraper conveyor and bucket elevator; --- Part 6. continuous handling machinery. This is Part 1 GB 13561's. This Part replaces GB 13561.1-1992 "port 's continuous handling equipment safety procedures Grain silos system." This part of the main technical differences compared with GB 13561.1-1992 as follows. --- Increased grain dust, dust explosion hazard, secondary explosions, grain dust explosion, explosion relief, explosion and seven fumigation technique Terms and definitions (see 3.3,3.4,3.5,3.6,3.7,3.8 and 3.9); --- Improve the layout and structure of security requirements (see 4.2,4.3.3,4.3.4,4.4.6); --- Improve the venting of security requirements (see 4.4.1,4.4.3); --- Reducing the explosion safety requirements (see 4.4.5); --- Canceled 4.5, and the content incorporated 5.1,7.10 11.13; --- Improve the process design and safety requirements for handling equipment (see 5.1.1,5.1.2,5.2.1,5.2.3, etc.); --- Improving the security requirements monitoring system (see 6.1.2,6.1.3,6.2.1,6.2.2,6.2.3, etc.); --- Improving the electrostatic protection of safety requirements (see 7.1,7.2,7.3, etc.); --- Improved ventilation and dust removal of security requirements (see 8.1.1,8.2.1,8.2.6,8.3.1,8.3.6, etc.); --- Improving the fumigation of security requirements (see 10.1, 10.2, etc.); --- Reducing fire equipment disposed of safety requirements (see 9.4); --- Canceled the 1992 version of Appendix A. This part is proposed by the Ministry of Transport of the People's Republic of China. This part of the jurisdiction of the Ministry of Communications Port Machinery standard focal point. This section drafted by. Institute of Water Transport Department of Transportation. The main drafters of this section. Xietian Sheng, Fu Ling, Yu-dimensional sewing, Lee Ruijin. This part of the standard replaces the previous editions are. --- GB 13561.1-1992. Port of continuous handling equipment safety procedures Part 1. Grain silos system

1 Scope

GB 13561 of the provisions of this part of the layout and structure of the port Grain silos system, process design and handling equipment, electrical and control system Systems, electrostatic protection, ventilation and dust removal, fire fighting facilities, fumigation and management of fire and explosion safety and other basic requirements. This section applies to the port of fire and explosion Grain silos system design, configuration and security management safety facilities, other Grain silos system You can also refer to use.

2 Normative references

The following documents contain provisions which, through reference in this Part of GB 13561, constitute provisions of this part. For dated reference documents Member, all subsequent amendments (not including errata content) or revisions do not apply to this section, however, encouraged to reach under this section Parties to research agreement to use the latest versions of these documents. For undated reference documents, the latest versions apply to this section. GB 8958 hypoxia dangerous job safety rules GB 12158 General guidelines for preventing electrostatic accidents GB 12476.1 combustible dust electrical equipment - Part 1. enclosures and surface temperature limitation protection of electrical equipment Section 1. Technical Requirements for Electrical Equipment (GB 12476.1-2000, idt IEC 61241-1.1999) GB/T 13561.2 harbor continuous handling equipment safety procedures - Part 2. Pneumatic unloader GB/T 13561.3 harbor continuous handling equipment safety procedures Part 3. belt conveyor, buried scraper conveyors and bucket lift Helicopter GB/T 13561.6 harbor continuous handling equipment Safety specifications - Part 6. Continuous mechanical handling GB 15577 Safety regulations for dust explosion GB 15603 commonly used hazardous chemicals stored General GB/T 15605 dust explosion relief guide (GB/T 15605-1995, neqNFPA68) GB 17440 food processing, storage and transportation system, dust explosion safety rules GB 17918 Port bulk grain handling system dust explosion safety rules GB/T 17919 precipitator dust explosion hazardous area Explosion Guidelines GB 50016 architectural design code for fire protection GB 50052 power supply and distribution system design specifications GB 50053 10 kV and below substation design specifications GB 50057 Lightning in design GB 50058 Explosion and fire hazard electrical installation design specifications GB 50077 Code for design of reinforced concrete silos GB 50140 Building fire extinguishers configuration design specifications GB 50322 grain steel design specifications GB Z2.1 Workplace Hazardous Occupational Exposure Limits for chemical harmful factors JT556 port lightning protection and grounding technology requirements JTJ211 harbor total graphic design and specification Partial Revision LS1201 phosphine fumigation circulation Technical Specification LS1202 grain storage mechanical ventilation Technical Specification

3 Terms and Definitions

The following terms and definitions apply to this part of GB 13561. 3.1 Vertical storage container of bulk material. This section refers to the storage of bulk grain vertical container. 3.2 The silos, floor work (column), between irrigation kits, transfer towers, corridors and other buildings, loading and unloading equipment, transportation equipment, process equipment, and other auxiliary device Shi general. 3.3 In the production and storage of food in the can for a long time suspended in the air to produce solid particles, a non-conductive flammable dust. 3.4 The presence of combustible dust and gaseous oxidant (or air) in place. 3.5 Dust explosion, the initial explosion shock wave will be deposited dust raised again to form a dust cloud, and the subsequent occurrence of flame ignition Continuous explosion. 3.6 Prevention grain dust combustion, explosion, dust and combustion explosion occurred when a reduced loss technique. 3.7 A restriction explosion overpressure protection methods, by opening the vent setting means releasing unburned mixture and combustion products, avoiding stress Rises above enclosing body design strength (anti-knock intensity) to protect the enclosing body. 3.8 Extension of a limitation explosion protection methods, by blocking an explosion or combustion wave propagation, thereby limiting the expansion of the explosion. 3.9 Adopt technical measures for the fumigant to kill insects, bacteria or other harmful organisms in confined spaces.

4 Layout and Structure

4.1 Basic requirements 4.1.1 Fire work floor (tower) and fire hazard genus irrigation kits between B production risk, silo fire hazard was the case of a Class C storage Products fire risk, the building fire protection design shall comply with the relevant requirements of GB 50016 or regulations. 4.1.2 silos and work floor (tower) for the two types of mine construction, lightning protection measures should comply with the relevant requirements of GB 50057 and JT556 or Provisions. 4.1.3 reinforced concrete silos should be designed to meet the relevant requirements or provisions of GB 50077, steel silos should be designed in line with GB 50322 The relevant requirements or regulations. 4.1.4 Setting the substation and power distribution should be consistent with GB 50016, GB 50052, GB 50053 and GB 50058 or the relevant requirements Provisions. Grain silos system design 4.1.5 should be consistent with GB 15577, GB 17440 and GB 17918 of the relevant requirements or regulations. 4.2 layout requirements 4.2.1 arranged silo system should comply with the relevant requirements or regulations JTJ211, handling boat operation area, loading and unloading trucks operation area, bulk grain storage Area, production area and other auxiliary press should each functional area, the relative concentration individually decorated. 4.2.2 silo management system should designate a closed area, closed management. 4.2.3 silo single warehouse capacity, number and layout should be based on technology, topography, geology, construction conditions and principles of fire and explosion, the technology Technique, economic, and security in three areas after considering the relatively OK. Closed silos and work floor (tower) and officers to concentrate on areas or places spacing 4.2.4 reinforced concrete structure should be greater than 30m, steel Silo or open-structure work floor (tower) and officers to concentrate on areas or places spacing should be greater than 20m. 4.2.5 lounges, duty, etc. away from the silo, lounge safety distance should be greater than the distance specified in 4.2.4. If it is necessary duty Immediate neighborhood silos, should use a secondary refractory grade construction, and shall be not less than the fire resistance of not burning guard wall 3h spaced and set Set straight outdoor or evacuation safety exit stairs. The control building (room) 4.2.6 away from the silo, as must be affixed adjacent silo, the limit shall be not less than 3h refractory non-burning guard wall spacer Open, and set the security exit straight or outdoor staircases and set on top of the silo is prohibited. 4.2.7 silo should set fire annular channel, road width and turning radius should meet the safety requirements. If there are difficulties along the silo group two A longer side of the width of not less than 6m fire exits. 4.2.8 work floor (tower) should be set to cable shaft. 4.2.9 dust explosion hazardous areas should evacuation routes, evacuation routes shall be provided eye-catching signs and emergency lighting. 4.3 Structural requirements 4.3.1 reinforced concrete silo wall surface should be smooth, to reduce the accumulation of dust collection. Leaving no holes and pores on the communication structure between 4.3.2 silos. Top Reinforced Concrete manholes 4.3.3 shall be provided to carry out security checks, cleaning and maintenance, manhole size should not be less than 0.6m × 0.7m, and should prevent the escape of dust inside the warehouse. 4.3.4 In addition to the silo, the work floor (tower) and Corridor dust is generated sites, should adopt an open structure. 4.3.5 warehouse roof or roof should have drainage holes to drain the water drain. 4.3.6 silo cylinder and cone joints should be sealed to prevent water penetration. 4.4 vent and explosion-proof requirements 4.4.1 silos, elevator, buried scraper, filter and metering devices and other equipment and facilities to be provided with venting means effective pressure relief, explosion venting Means and opening pressure area should be GB/T 15605 or dust explosion test standard as a basis to ensure that the accidental explosion may reach The maximum explosion pressure does not exceed the design strength of the equipment and facilities. 4.4.2 silo roof and enclosed work floor (tower) should be set to vent explosive devices to high-pressure gas produced by the explosion and the accompanying combustion And unburned matter to the direction of escape without danger, and work to ensure that the silo floor (tower) structure will not be destroyed. 4.4.3 provided in an enclosed area inside the equipment and facilities for venting, should be set straight outdoor venting pipe. 4.4.4 flameproof device should be set between the silo and elevator.

5 process design and handling equipment

5.1 Process Design 5.1.1 should be prepared to dock, conveyor systems, silo equipment selection and process facilities connected to the system, and set down the warehouse processes. 5.1.2 should be set to material level, the storage temperature of the continuous monitoring system and low material level alarm system. 5.1.3 should be set ferromagnetic separator and coarse grain size sieve prior to flow into the main flow. 5.1.4 The process should be designed to avoid unnecessary repetitive lifting, to reduce dust production points, grain crushing and possible sources of ignition. 5.1.5 Each process connection seals and dust should be taken measures to prevent the escape of dust. 5.2 Handling Equipment 5.2.1 should use a continuous closed boat handling and transportation equipment. 5.2.2 should use a dust proof, low noise, easy maintenance handling equipment and transportation equipment. 5.2.3 bucket elevator equipment should use low speed bucket elevator, and should pay attention to the choice of bucket, should use antistatic non-metallic bucket. 5.2.4 conveyor conveying equipment should be smooth, not bumpy and difficult to spread material, easy to dust and easy deviation. 5.2.5 Additional safety requirements for handling equipment should meet to GB/T 13561.2, GB/T 13561.3 and GB/T 13561.6 of Requirements or regulations. 5.2.6 equipment and facilities of the bidding, selection, acquisition process, should clearly fire and explosion protection requirements.

6 electrical and monitoring system

6.1 Electrical System 6.1.1 internal silos, hoist equipment, the level of transportation equipment, dust and other equipment and facilities belong to the 20th district in explosion hazardous areas, the silo roof (Bottom), the work floor (tower), the level of transport corridors, dust and other facilities nearby area enclosed areas belong to Zone 21 explosion hazardous areas. 6.1.2 All electrical equipment installed in the silo system shall comply with the relevant requirements or provisions of GB 12476.1 of. 6.1.3 All motors installed in the silo system, electrical protection rating shall comply with the relevant requirements or provisions of GB 12476.1 of. Housing surface temperature 6.1.4 installed in the silo system for all electrical equipment should not exceed 145 ℃. 6.1.5 Power Supply System should be used with residual current protection system to prevent damage caused by the insulation because of leakage fire. 6.1.6 should regularly check the electrical equipment to prevent insulation aging, action failure, poor contact failure. 6.1.7 distribution room should not be set in the fire, dust explosion hazard, when you set the work floor (tower), the application of fire resistance of not less than Do not burn guard wall 3h spaced, and should have double doors and windows; relays, contactors, knife and other electrical equipment should be installed in centralized distribution indoor. 6.1.8 All electrical cables should use armored cable, non-armored cable should leakage protection, and should be checked regularly to prevent rodents, Found damaged should be repaired in time to prevent a short circuit caused by leakage and other faults. 6.1.9 should be set dust explosion hazard of explosion-proof emergency lighting. 6.2 Monitoring System 6.2.1 silo system should set up monitoring system, monitoring system enables on-site equipment start, stop, chain, detection, and information mining And other collection and transmission capabilities, production reports, process monitoring, weight measurement, grain situation detection, ventilation, dust and other automated management capabilities. 6.2.2 The monitoring system should be set up on-site manual control, manual control centralized in the control room and the control room automatic control three control modes. 6.2.3 silo system should be set up industrial TV monitoring systems, voice broadcasting system and industrial telephone system. 6.2.4 job site should be set to start notice signal device, location and number of devices should be able to meet the various parts of the whole process plays Warning; transport handling equipment shall be provided on-site emergency stop device. 6.2.5 handling equipment, the level of transportation equipment (belt conveyors, air cushion conveyor, buried scraper conveyor, etc.), lifting equipment, filter, metering Scales, and other equipment and the surge hopper loading and unloading process should be set to a variety of fault monitoring and protection systems. 6.2.6 appropriate for the precipitator inlet and outlet pressure, inlet and outlet and hopper monitoring parameters such as temperature, pulse jet type dust collector for It should also monitor the injection pressure, abnormal should be alert. 6.2.7 appropriate for the precipitator ash discharge means conditions cleaning valve (stop valve, the switching valve) and other components to be monitored. 6.2.8 Process should achieve automatic control, each line should do the job. the inverse process driving, parking along the process. malfunction When, before the point of equipment failure should be immediately stopped, stop feeding; equipment failure points along the process sequentially parking, drained material. 6.2.9 All monitoring and protective devices should be interlocked with the process, in case of failure, the process should be able to automatically stop and shall be provided in emergency situations Under conditions related to equipment capable of shutting off the power switch. 6.2.10 Monitoring System induced lightning device should be fortified. 6.2.11 monitoring system should be designed to ensure the stable and reliable operation. 6.2.12 should regularly check the monitoring equipment to ensure that the monitoring device can work at any time.

7 Static Protection

7.1 silo system can produce, the accumulation of static electricity equipment and facilities should be grounded, static grounding should conform to the relevant GB 12158 Requirements or regulations. 7.2 silo temperature cable, discharge chute should be a reliable static elimination device. 7.3 clearing equipment should be set static elimination devices. 7.4 handling all kinds of machinery, transport equipment should be used with tape antistatic, flame retardant tape; tape should not be rigid binding. 7.5 lightning ground wire should not be used, the power zero line, gas pipeline, heating pipes, etc., as static grounding wire. 7.6 Electrostatic grounding resistance value shall not be greater than 100Ω, and should be checked regularly. 7.7 contact with the ground connection point should be solid and reliable assurance of vibration, displacement connection object, should be added to the flexible cable transition, all connections Point shall be applied to the grounding wire and grounding methods are intertwined connections. 7.8 grounding lines in different directions explosion risk areas should have a connection with the grounding point of not less than two. Should wear anti-static clothing, footwear 7.9 into the silo. 7.10 in the control room should be anti-static floor. 7.11 material level detection. Do not use a tool such tape material level with metal detector head to prevent the operator from electrostatic shock and produce Static spark.

8 ventilation and dust removal

8.1 Ventilation 8.1.1 design and operation of ventilation systems should comply with the relevant requirem......
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