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Delivery: <= 7 days. True-PDF full-copy in English will be manually translated and delivered via email. GB/T 42596.1-2023: Machine tools safety - Presses - Part 1: General safety requirements Status: Valid
Basic dataStandard ID: GB/T 42596.1-2023 (GB/T42596.1-2023)Description (Translated English): Machine tools safety - Presses - Part 1: General safety requirements Sector / Industry: National Standard (Recommended) Classification of Chinese Standard: J62 Classification of International Standard: 25.120.10 Word Count Estimation: 48,427 Date of Issue: 2023-05-23 Date of Implementation: 2023-12-01 Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration GB/T 42596.1-2023: Machine tools safety - Presses - Part 1: General safety requirements---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.ICS 25:120:10 CCSJ62 National Standards of People's Republic of China Machine Tool Safety Presses Part 1: General safety requirements (ISO 16092-1:2017, MOD) Released on 2023-05-23 2023-12-01 implementation State Administration for Market Regulation Released by the National Standardization Management Committee table of contentsPreface III Introduction IV 1 Scope 1 2 Normative references 1 3 Terms and Definitions 2 3:1 Definition of press categories in different parts of GB/T 42596 series 3 3:2 General terms used for press components in GB/T 42596 series 6 3:3 General terms used for press control functions 8 3:4 Operating modes and control functions 9 4 Significant hazard list 10 5 Safety requirements and/or measures10 5:1 General 10 5:2 Basic design requirements 10 5:3 Mechanical hazards in the area around the mold 12 5:4 Control and monitoring system 15 5:5 Die adjustment, stroke adjustment, maintenance and lubrication 19 5:6 Other mechanical hazards 19 5:7 Slips, trips and falls 20 5:8 Protective measures against other hazards 20 6 Verification of safety requirements and/or measures21 7 Usage Information 26 7:1 General requirements 26 7:2 Flags 26 7:3 Warnings 27 7:4 User Manual 27 Appendix A (informative) major hazards, hazardous conditions and protective measures 29 Appendix B (informative) Closed Mold 31 Appendix C (Informative) Using Optoelectronic Protective Devices (AOPD) as Electrosensitive Protective Devices (ESPE) 32 Appendix D (Normative) Calculation of Minimum Safety Distance 33 Appendix E (Informative) Slider Operation Mode 35 Appendix F (Normative) Noise Test Specifications 37 Reference 39forewordThis document is in accordance with the provisions of GB/T 1:1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules for Standardization Documents" drafting: This document is Part 1 of GB/T 42596 "Safety Presses for Machine Tools": GB/T 42596 has issued the following parts: --- Part 1: General safety requirements; --- Part 3: Safety requirements for hydraulic presses: This document is modified to adopt ISO 16092-1:2017 "Safety of machine tools and presses - Part 1: General safety requirements": Compared with ISO 16092-1:2017, this document has made the following structural adjustments: ---5:4:1:1 corresponds to 5:4:1:1 and 5:4:1:1:1 of ISO 16092-1:2017; ---5:4:1:2 corresponds to 5:4:1:1:2 of ISO 16092-1:2017; ---5:4:1:3 corresponds to 5:4:1:1:3 of ISO 16092-1:2017; ---5:4:1:4 corresponds to 5:4:1:1:4 of ISO 16092-1:2017; ---5:4:1:5 corresponds to 5:4:1:1:5 of ISO 16092-1:2017; ---5:4:1:6 corresponds to 5:4:1:1:6 of ISO 16092-1:2017; ---5:4:1:7 corresponds to 5:4:1:1:7 of ISO 16092-1:2017; ---5:4:1:8 corresponds to 5:4:1:1:8 of ISO 16092-1:2017: The technical differences between this document and ISO 16092-1:2017 and their reasons are as follows: --- ISO 4413:2010 was replaced by GB/T 3766-2015 with normative references (see Chapter 5), the consistency between the two documents The degree of stability is modified to adapt to the technical conditions of our country and increase operability; --- ISO 14118:2000 (see Chapter 5) is replaced by GB/T 19670-2005 with normative references, a document between the two documents The degree of consistency is modified to adapt to the technical conditions of our country and increase operability; --- ISO 13851:2002 (see Chapter 5) is replaced by GB/T 19671-2005 with normative references, a document between the two documents The degree of consistency is modified to adapt to the technical conditions of our country and increase operability; --- Increase the normative reference to GB/T 4584 (see Chapter 5) to meet the technical needs of my country's press industry; --- Added GB/T 23281 (see Appendix F) for normative references, replacing ISO 230-5:2000, because the forging machinery in our country The noise pressure level measurement method is GB/T 23281; the C-weighted peak sound pressure level is deleted, and the C-weighted peak sound pressure level is not measured in my country's forging machinery industry: Weighted peak sound pressure level (see F:2); --- GB/T 23282 (see Appendix F) for normative references has been added, and the measurement method of sound power level is replaced by GB/T 23282 ISO 230-5:2000, because the measurement method of noise sound power level of forging machinery in my country is GB/T 23282; --- Deleted ISO 230-5:2000, because it is inconsistent with the noise measurement method of forging machinery in my country: The following editorial changes have been made to this document: ---GB/T 16855 (all parts) is split into GB/T 16855:1-2018 and GB/T 16855:2-2015 for separate reference; --- In 5:4:1:1, GB/T 16855:1-2018 and GB/T 16855:2-2018 were used to replace GB/T 16855 (all parts): Please note that some content of this document may involve patents, and the issuing organization of this document does not undertake the responsibility for identifying patents: This document is proposed by China Machinery Industry Federation: This document is under the jurisdiction of the National Forging Machinery Standardization Technical Committee (SAC/TC220): This document is drafted by: Jinan Foundry and Forging Institute Inspection and Testing Technology Co:, Ltd:, Jiangsu Xingduan Intelligent Equipment Technology Co:, Ltd:, Zhejiang Yiforging Precision Machinery Co:, Ltd:, Qingdao Hongda Forging Machinery Co:, Ltd:, Yangli Group Co:, Ltd:, Guangdong Qixin Mold Co:, Ltd:, Rongcheng Huadong Forging Machine Tool Co:, Ltd:, Zhejiang Jinaolan Machine Tool Co:, Ltd:, Zhejiang Shuaifeng Precision Machinery Manufacturing Co:, Ltd:, Ningbo Boxin Machine Tool Co:, Ltd: Machinery Manufacturing Co:, Ltd:, Guangdong Foshan Quality and Technical Supervision Standard and Coding Institute, Pilz Electronics (Changzhou) Co:, Ltd: The main drafters of this document: Ma Liqiang, Zhang Qinglin, Wang Da, Yu Zhenwei, Zhong Taisheng, Qiu Yuliang, Chen Liangjin, Peng Jinli, Lu Shiguang, Lin Hailong, Deng Jinyun, Gong Yue, Shan Huabo:IntroductionAccording to GB/T 15706-2012, this document belongs to category C standard: When the requirements in the category C standard are different from those specified in the category A or B standards, the requirements of this category C standard take precedence over other standards: According to the requirements of the standard, the machine shall be designed and manufactured according to the requirements of this category C standard: GB/T 42596 "Safety presses for machine tools" is proposed to be divided into the following four parts: --- Part 1: General safety requirements; --- Part 2: Safety requirements for mechanical presses; --- Part 3: Safety requirements for hydraulic presses; --- Part 4: Safety requirements for pneumatic presses: Machine Tool Safety Presses Part 1: General safety requirements1 ScopeThis document specifies the safety techniques to be adopted by the design, manufacture and supplier of presses for cold working of metals or parts of non-metals requirements and measures: This document applies to presses that work independently and can also be used as a design guide for presses that are integrated into manufacturing systems: This document applies to mechanical transmission of force, and through the connection of the upper die or lower die, or through the slide block cutting, forming, processing cold metal Presses for metal or other sheet metal, ranging from small high-speed machines with a single operator producing small workpieces, to multiple operators producing large workpieces The author's large slow machine tool: This document does not apply to machines for the following purposes: a) Shears for cutting metal; b) connecting fasteners, such as riveting, stapling, splicing; c) Bending or bending, such as bending machines, folding machines; d) alignment; e) Turret stamping; f) extrusion; g) Die forging; h) metal powder forming; i) special punching machines for profiles only, e:g: for the construction industry; j) spot welding; k) bend pipe; l) Air hammer processing: This document does not apply to presses manufactured before its implementation date:2 Normative referencesThe contents of the following documents constitute the essential provisions of this document through normative references in the text: Among them, dated references For documents, only the version corresponding to the date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document: GB/T 1251:1 Ergonomics Hazard Signals in Public Places and Work Areas Hazard Audible Signals (GB/T 1251:1- 2008, ISO 7731:2003, IDT) GB/T 1251:2 General requirements, design and inspection of ergonomic hazard visual signals (GB/T 1251:2-2006, ISO 11428:1996, IDT) GB/T 3766-2015 General rules and safety requirements for hydraulic transmission systems and their components (ISO 4413:2010, MOD) Note: There is no technical difference between the referenced content of GB/T 3766-2015 and the referenced content of ISO 4413:2010: GB/T 4584 Specifications for Photoelectric Protection Devices for Presses GB/T 5226:1-2019 Electrical safety of machinery and electrical equipment - Part 1: General technical requirements (IEC 60204-1: 2016, IDT) ......Tips & Frequently Asked Questions:Question 1: How long will the true-PDF of GB/T 42596.1-2023_English be delivered?Answer: Upon your order, we will start to translate GB/T 42596.1-2023_English as soon as possible, and keep you informed of the progress. 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