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GB/T 21412.6-2018 English PDF

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GB/T 21412.6-2018: Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 6: Subsea production control systems
Status: Valid

GB/T 21412.6: Historical versions

Standard IDUSDBUY PDFLead-DaysStandard Title (Description)Status
GB/T 21412.6-20182014 Add to Cart 7 days Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 6: Subsea production control systems Valid
GB/T 21412.6-2009RFQ ASK 5 days Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 6: Subsea production control systems Obsolete

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GB/T 21447   SY/T 5164   SY/T 5324   GB/T 21412.2   GB/T 21412.11   GB/T 21412.10   

Basic data

Standard ID: GB/T 21412.6-2018 (GB/T21412.6-2018)
Description (Translated English): Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 6: Subsea production control systems
Sector / Industry: National Standard (Recommended)
Classification of Chinese Standard: E94
Classification of International Standard: 75.180.10
Word Count Estimation: 106,184
Date of Issue: 2018-03-15
Date of Implementation: 2018-10-01
Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration

GB/T 21412.6-2018: Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 6: Subsea production control systems


---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Petroleum and natural gas industries--Design and operation of subsea production systems--Part 6. Subsea production control systems ICS 75.180.10 E94 National Standards of People's Republic of China Replace GB/T 21412.6-2009 Design and design of underwater production system for oil and gas industry Operation Part 6. Underwater production control systems productionsystems-Part 6. Subseaproductioncontrolsystems (ISO 13628-6.2006, IDT) Published on.2018-03-15 2018-10-01 implementation General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China China National Standardization Administration issued

Content

Foreword V 1 Scope 1 2 Normative references 1 3 Terms and Definitions 3 4 Abbreviations 6 5 System Requirements 8 5.1 Overview 8 5.2 Conceptual Design 8 5.3 Production Control System Functional Requirements 8 5.4 General requirements 10 5.5 Functional Requirements 15 5.6 Design Requirements 17 6 Water equipment 21 6.1 Overview 21 6.2 General requirements 21 6.3 Functional Requirements 21 6.4 Design Requirements 21 7 underwater equipment 26 7.1 Overview 26 7.2 General requirements 27 7.3 Functional Requirements 27 7.4 Design Requirements 27 8 interface 34 8.1 Overview 34 8.2 Interface with supporting facilities 35 8.3 Interface to underwater equipment 35 8.4 Interface to the workover control system 36 8.5 Intelligent Well Interface 36 9 Materials and Manufacturing 39 9.1 Overview 39 9.2 Material 39 9.3 Manufacturing 39 10 quality 40 11 test 40 11.1 Overview 40 11.2 Quality Identification Test 40 11.3 Factory Acceptance Test (FAT) 42 11.4 System Integration Test 45 11.5 Record 45 12 Marking, packaging, storage and transportation 46 12.1 Mark 46 12.2 Packing 46 12.3 Storage and Transportation 46 Appendix A (informative) Control system types and their selection 48 Appendix B (informative) Typical control and monitoring functions 51 Appendix C (informative) Notes on the operation of sea pipe pressure exposure 53 Appendix D (informative) Guidelines for the definition and testing of underwater electromagnetic environment, selection of limits and strengths, in order to make underwater equipment Capacitive hypothesis 55 Appendix E (informative) Control fluid performance and testing 71 Appendix F (Normative Appendix) Intelligent Well Interface 93 Reference 98 Figure 1 Communication port interface 37 Figure 2 acceleration, g, mechanical spread spectrum 42 Figure 3 Energy density in the frequency range 44 Figure E.1 Faleks test diagram 79 Figure F.1 Typical Communication Interface 95 Figure F.2 System Flowchart Example 96 Table 1 Pressure relationship 11 Table 2 Rated temperature - upper facility installed in an uncontrolled environment 12 Table 3 Rated temperature - underwater equipment 12 Table D.1 Signal Voltage Interference in Power and Signal Composite Systems 58 Table D.2 Induced CW Voltage Interference Relative to Reference Ground 58 Table D.3 Interference limits at the primary interface 59 Table D.4 General mode (asymmetric mode) 0.003MHz to 0.15MHz frequency range interference limit at the input/output interface 59 Table D.5 Underwater position type 1 61 Table D.6 Underwater position type 2 63 Table D.7 Underwater position type 3 65 Table D.8 Underwater position type 4 66 Table D.9 IEC Cross Reference - Test Standard Harassment Level 68 Table E.1 Data sheet 80 for the Faleks lubricant test Table E.2 Test materials and test dimensions 82 Table E.3 Recommended procedure for chemical cleaning samples 84 Table E.4 Conversion of corrosion mass loss and corrosion rate, expressed in microns per year 84 Table E.5 Minimum solder resistance characteristics 89 Table E.6 Fluid properties listed by the manufacturer 90 Table E.7 Sediment 92 Table F.1 European connector DIN41612-2 93 Table F.2 Power Interface 97

Foreword

GB/T 21412 "Design and Operation of Underwater Production System for Oil and Gas Industry" is divided into 15 parts. --- Part 1. General requirements and recommended practices; --- Part 2. Unbonded flexible pipe systems for underwater and offshore applications; --- Part 3. Over-the-out pipe (TFL) system; --- Part 4. Underwater wellhead installations and tree equipment; --- Part 5. Underwater umbilical cable; ---Part 6. Underwater production control system; --- Part 7. Completion or workover riser system; --- Part 8. Underwater robot (ROV) interface for underwater production systems; ---Part 9. Remote Operation Tool (ROT) Maintenance System; --- Part 10. Bonding flexible pipe specifications; --- Part 11. Flexible pipe systems for seabed and ocean; --- Part 12. Dynamic production riser; --- Part 13. Remote operation tools and interfaces for underwater production systems; --- Part 14. Underwater high integrity pressure protection system; --- Part 15. Underwater structures and manifolds. This part is the sixth part of GB/T 21412. This part is drafted in accordance with the rules given in GB/T 1.1-2009. This part replaces GB/T 21412.6-2009 "Design and operation of underwater production systems for oil and gas industry - Part 6. Water Lower Production Control System. Compared with GB/T 21412.6-2009, the main technical changes in this section are as follows. --- Added normative references (see Chapter 2); --- Added terms and definitions such as "design pressure" (see Chapter 3); --- Added abbreviations such as "AC" (see Chapter 4); --- Removed acronyms such as "cluster-type devices" (see Chapter 4 of the.2009 edition); --- Added "Overview" section (see 5.1); --- Added the relevant section of "Conceptual Design" (see 5.2); --- Added "Production System Functional Requirements" section (see 5.3); --- Added functional description of chemical injection unit, underwater and downhole sensors and flying leads (see 5.4.1); --- Revised a general description of the pressure level (see 5.4.2.2.1, 5.1.2.2.1 of the.2009 edition); --- Added description of electromagnetic compatibility (see 5.4.2.5); --- Increased design requirements for seawater entry and compensation (see 5.4.3.3); --- Increased design requirements for system interlocks (see 5.5.5.2); --- Increased design requirements for SCSSV protection (see 5.5.5.5); --- Added design requirements for SCSSV hydraulic circuit flushing (see 5.5.5.6); --- Increased requirements for control system design analysis (see 5.6.3); --- Added a description of the MCS configuration (see 6.4.1.1); --- Added redundancy requirements for modem units (see 6.4.3); --- Increased the design requirements for HPU (see 6.4.5); --- Increased the design requirements for chemical injection units (see 6.4.6); --- Increased design requirements for hydraulic control fluids and compatibility (see 6.4.7); --- Increased design requirements for multi-function connections (see 7.4.1.2); --- Increased design requirements for valve actuator override (see 7.4.1.5); --- Increased design requirements for underwater accumulators (see 7.4.1.6); --- Increased design requirements for electromagnetic compatibility of underwater equipment (see 7.4.3.3); --- Increased design requirements for underwater instrument connection forms (see 7.4.7); --- Increased design requirements for isolation of subsea wellheads by ESD (see 7.4.9.1); --- Increased design requirements for isolation of subsea wellheads by PSD (see 7.4.9.2); --- Increased the design requirements of the HIPPS system (see 7.4.9.3); --- Added interface description of underwater control system and other underwater equipment (see 8.3); --- Increased intelligent well interface design requirements (see 8.5); --- Revised the referenced welding standard (see Chapter 9, Chapter 9 of the.2009 edition); --- Increase electrical and fiber optic equipment qualification test requirements (see 11.2.5); --- Increase the environmental screening test requirements for electrical and fiber optic equipment (see 11.2.5); --- Modified the control system type and selection description (see Appendix A, Appendix A of the.2009 edition); --- Modified control fluid properties and test requirements, modified some test procedures and acceptance criteria (see Appendix E, Appendix for.2009 edition) C); --- Revised operational precautions regarding sea pipe pressure exposure (see Appendix E, Appendix C of the.2009 edition); --- Increased intelligent well interface (see Appendix F); --- Increase the definition of underwater electromagnetic environment and guidelines for testing, limit, and strength selection to make electromagnetic compatibility assumptions for underwater equipment (see attached Record F). This section uses the translation method equivalent to ISO 13628-6.2006 "Design and operation of the underwater production system of the oil and gas industry" Part 6. Underwater Production Control System. The documents of our country that have a consistent correspondence with the international documents referenced in this part are as follows. ---GB/T 24598-2009 Aluminum and aluminum alloy fusion welding welder skill assessment (ISO 9606-2.2004, MOD) For ease of use, the following editorial changes have been made to this section. --- In order to facilitate the search and reading, the order of the appendix is adjusted according to the order in which the appendix appears in the text. Original ISO 13628-6 Appendix C, Appendix D, Appendix E, and Appendix F are adjusted to Appendix E, Appendix C, Appendix F, and Appendix D of GB/T 21412.6. This part is proposed and managed by the National Oil and Gas Standardization Technical Committee (SAC/TC355). This section drafted by. CNOOC Research Institute. The main drafters of this section. Li Qingping, Liu Taiyuan, Qin Rui, Pang Weixin, Yan Jialu, Xu Wenhu. The previous versions of the standards replaced by this section are. ---GB/T 21412.6-2009. Design and design of underwater production system for oil and gas industry Operation Part 6. Underwater production control systems

1 Scope

This part of GB/T 21412 applies to the design, manufacture, testing, installation and operation of underwater production control systems, covering installation in water Surface and underwater control system equipment, control fluids. These devices are used to control underwater oil and gas production and underwater water injection and gas injection operations. This document also applies to the control of multi-well system equipment. This section establishes design standards for systems, subsystems, components, and control fluids to provide safe and effective underwater production equipment. Control function. This section includes information on various types of underwater production control systems, as follows. --- Informational data for the purpose of introduction and data, providing an overview of the overall structure of the control system and general functions; --- Basic descriptive information that all control systems follow; --- Selective data that is sensitive to the type of control system (only selected when relevant); --- Optional data and requirements that are adopted by the user or manufacturer as deemed necessary. In view of the variety of data types, it is recommended that users and manufacturers of control systems select the requirements for practical applications from this section. Failure to adopt the provisions of this document may result in exceeding specifications and higher purchase costs. Downhole intelligent drilling downhole control equipment is not covered by this section. Rework and repair of used equipment is outside the scope of this section.

2 Normative references

The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article. Pieces. For undated references, the latest edition (including all amendments) applies to this document. ISO 3722 Hydraulic Fluid Power Fluid Sampling Container Identification and Control Cleaning Method (Hydraulicfluidpower-Fluid samplecontainers-Qualifyingandcontrolingcleaningmethods) ISO 4406 Hydraulic oil power liquid solid phase particle pollution level coding method (Hydraulicfluidpower-Fluids- Methodforcodingthelevelofcontaminationbysolidparticles) ISO 7498 (all parts) Information Processing System Open System Interconnection Basic Reference Model (Information Processing systems-Opensystemsinterconnection-Basicreferencemodel) ISO 9606-1 Welder Examination Fusion Welding Part 1. Steel (Approvaltestingofwelders-Fusionwelding-Part 1.Steels) ISO 9606-2 Welder qualification test fusion welding Part 2. Aluminium and aluminium alloys (Qualificationtestofwelders-Fusion welding-Part 2. Aluminiumandaluminiumaloys) ISO 10423 Oil and gas industry drilling and production equipment wellhead and tree equipment (Petroleumandnatural gasindustries-Drilingandproductionequipment-Welheadandchristmastreeequipment) ISO 10945 Hydraulic Transmission - Inflatable Accumulator - Port Size (Hydraulicfluidpower-Gas-loadedaccumula- tors-Dimensionsofgasports) ISO /T R10949 Hydraulic Transmission Component Cleanliness Guide from Manufacturing to Installation and Control of Cleanliness (Hydraulic fluidpower-Componentcleanliness-Guidelinesforachievingandcontrolingcleanlinessofcompo- Nentsfrommanufacturetoinstalation) ISO 13628-4 Design and operation of underwater production systems for oil and gas industry - Part 4. Underwater wellheads and trees Equipment (Petroleum and naturalgasindustries-Designandoperationofsubseaproductionsystems- Part 4. Subseawelheadandtreeequipment) ISO 13628-5 Design and operation of underwater production systems for oil and gas industry - Part 5. s. andnaturalgasindustries-Designandoperationofsubseaproductionsystems-Part 5.Subseaum- Bilicals) ISO 15607 Metallic Materials Welding Procedures and Assessment General Principles (Specification and qualificationofwelding Proceduresformetalicmaterials-Generalrules) Specification for welding and welding procedures - Part 2. Gas welding (Specification qualificationofweldingproceduresformetalicmaterials-Weldingprocedurespecification-Part 2. Gaswelding) ISO 15610 metal material welding process specification and assessment based on test welding consumables (Specificationandqualificationof Weldingproceduresformetalicmaterials-Qualificationbasedontestedweldingconsumables) ISO 15611 metal material welding process specification and assessment based on existing welding (Specificationand Qualificationofweldingproceduresformetalicmaterials-Qualificationbasedonpreviousweldingex- Perience) ISO 15612 Metallic material welding procedure specification and assessment by conformity assessment using standard welding procedures Andqualificationofweldingproceduresformetalicmaterials-Qualificationbyadoptionofastandard Weldingprocedure) ISO 15613 welding procedure specification and assessment for metallic materials based on the qualification of pre-production welding tests (Specificationandquali- ficationofweldingproceduresformetalicmaterials-Qualificationbasedonpre-productionwelding Test) Welding process specification and evaluation of welding procedures - Part 1 . Arc welding and gas welding of steel, Arc and nickel alloy arc welding (Specification and qualification of welding procedures for metalicmaterials-Weld- ingproceduretest-Part 1.Arcandgasweldingofsteelsandarcweldingofnickelandnickelaloys) ISO /T S16431 Hydraulic System Assembly Cleanliness Test (Hydraulicfluidpower-Assembledsystems- Verificationofcleanliness) ANSI/ASMEB31.3 Process Pipeline (Processpiping) ASMEVIII Boiler and Pressure Vessel Code, Volume VIII 1 Pressure Vessel Construction Rules (ASMEBoilerandPressure) VesselCode, SectionVIII, Division1, RulesfortheConstructionofPressureVessels) ASMEIX Boiler and Pressure Vessel Code, Volume IX, Welding and Brazing Evaluation Criteria (ASMEBoilerandPressure) VesselCode, SectionIX, WeldingandBrazingQualifications) ASTMD97 Standard Test Method for Pour Point of Petroleum Products (StandardMethodforPourPointofPetroleumProd- Ucts) ASTMD445 Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (Dynamic Viscosity Calculation) [StandardTestMethod forKinematicViscosityofTransparentandOpaqueLiquids(andtheCalculationofDynamicViscosi- Ty)] ASTMD471 Rubber Property Test Method Liquid Effect (StandardTestMethodforRubberProperty- EffectofLiquids) ASTMD665.2003 Test method for rust resistance of mineral oil inhibitors in water (StandardTestMethodforRustPre- ventingCharacteristicsofInhibitedMineralOilinthePresenceofWater) ASTMD892 Test Method for Lubricating Properties of Lubricating Oils (StandardTestMethodforFoamingCharacteristicsof LubricatingOils) ASTMD1141 Test Method for Lubricating Properties of Lubricating Oil (StandardPracticeforthePreparationofSubstitute OceanWater) ASTMD1298 Test method for density, relative density (specific gravity) or API gravity of crude oil and liquid petroleum products by hydrometer method [StandardTestMethodforDensity,RelativeDensity(SpecificGravity),orAPIGravityofCrudePe- troleumandLiquidPetroleumProductsbyHydrometerMethod] ASTMD2625 Solid Film Lubricant Test for Lifetime Durability and Load Capacity [StandardTestMethodforEndur- Ance(Wear)LifeandLoad-CarryingCapacityofSolidFilmLubricants(FalexPinandVeeMethod)] ASTMD2670 Method for measuring the abrasion resistance of liquid lubricants (Farex shafts and V-blocks) [StandardTest MethodforMeasuringWearPropertiesofFluidLubricants(FalexPinandVeeBlockMethod)] ASTMD3233 Test Method for Extreme Pressure Performance of Liquid Lubricants (Farex stylus and V-shaped device method) [StandardTest MethodsforMeasurementofExtremePressurePropertiesofFluidLubricants(FalexPinandVee BlockMethods)] ASTMG1.2003 Procedure for Preparation, Cleaning and Evaluation of Corrosion Specimens (Standard Practice for Preparing, Cleaning, andEvaluatingCorrosionTestSpecimens) BS7201-1 Hydraulic fluid-filled accumulators - Part 1. Specification for seamless steel accumulators with a water storage capacity of 0.5 or more (Hydraulicfluidpower-Gasloadedaccumulators-Specificationforseamlesssteelaccumulator Bodybove0.5Lwatercapacity) DIN41612-2 Multi-pole plug connector special contact; common contact (type C) [Specialcontactsformultitwo-part Connectors;concentriccontacts(typeC)] IEC 61892 (all parts) Mobile and stationary offshore installations (Electricalinstalationsofshipsandof Mobileandfixedoffshoreunits) ControlProtocol(TCP)] PPPInternetProtocolControlProtocol(IPCP)] Protocol(PPP)] IP34 flash point determination Pensky-Martin closed cup method (DeterminationofflashpointPensky-Martensclosed Cupmethod) IP135.2005 Determination of rust resistance characteristics of turbine oil in the presence of water (Determinationofrust-preventing characteristics Ofsteam-turbineoilinthepresenceofwater)

3 Terms and definitions

The following terms and definitions apply to this document. 3.1 Boost boost To improve the closing response time, the pressure on the spring return side of the underwater actuator is maintained. 3.2 Command to close commandedclosure Shutdown of underwater safety valves and other valves designed according to the control system. Note. These instructions can come from manual, automatic or emergency shutdown systems (ESD). 3.3 Control path (length) controlpath The total distance that control signals (such as electricity, light, hydraulics) are transmitted from the upper ......
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