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GB 32033-2015 English PDF

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GB 32033-2015: Norm of energy consumption per unit products for mineral processing and metallurgy of gold
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Basic data

Standard ID: GB 32033-2015 (GB32033-2015)
Description (Translated English): Norm of energy consumption per unit products for mineral processing and metallurgy of gold
Sector / Industry: National Standard
Classification of Chinese Standard: F01
Classification of International Standard: 27.010
Word Count Estimation: 9,983
Date of Issue: 2015-09-11
Date of Implementation: 2016-10-01
Quoted Standard: GB/T 2589; GB/T 12723; GB 17167; GB/T 23331
Regulation (derived from): National Standard Announcement 2015 No.25
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Standard specifies the smelt GOLD unit product energy consumption (hereinafter referred to as energy) technical requirements limit, the scope of statistics and calculation methods and energy management measures. This Standard applies to gold mining and smelting unit energy consumption calculation, assessment, as well as for new construction and renovation and expansion project of energy control.

GB 32033-2015: Norm of energy consumption per unit products for mineral processing and metallurgy of gold


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Norm of energy consumption per unit products formineral processing and metallurgy of gold ICS 27.010 F01 National Standards of People's Republic of China Gold smelt of energy consumption per unit product Published 2015-09-11 2016-10-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China issued

Foreword

4.1 and 4.2 of this standard is mandatory, the rest are recommended. This standard was drafted in accordance with rules GB/T 1.1-2009 given. This standard Conservation and Environmental Protection, the Ministry of Industry and Information Technology Energy Saving and Comprehensive Utilization Department put forward by the National Development and Reform Commission resources. This standard by the National Energy Foundation and Management Standardization Technical Committee (SAC/TC20) and the National Gold Standardization Technical Committee (SAC/TC379) centralized. This standard was drafted. Changchun Gold Research Institute, China National Gold Group Corporation, Zhaojin Mining Co., Ltd., Changchun Gold Design Institute, Shandong Mining Group Co., Zijin Mining Group Co., Ltd. The main drafters. Yue Hui, Cheng Ye, Xie Tianquan, pay Wenjiang, Liang Chun, the Zhao Mingfu, Zhang Bingnan MEDICINE IN Li Liang, strong discipline, Sun Hongli, Zheng Yanping, Zhao Jinju, Caixia, Song Hongyu, Zhao Jianwei, Wang Wei, Huo Mingchun, Jiang Jianjun, Hu Shou-wide, Xue Shubin, pension Fortune. Gold smelt of energy consumption per unit product

1 Scope

This standard specifies (hereinafter referred to as energy consumption) technical requirements limit the statistical range of products and calculation methods of energy consumption per unit of gold smelt, And energy management measures. This standard applies to smelt gold unit energy consumption calculation, assessment, and control the energy consumption of new construction and renovation and expansion project.

2 Normative references

The following documents for the application of this document is essential. For dated references, only applies to the version dated paper Pieces. For undated references, the latest edition (including any amendments) applies to this document. GB/T 2589 comprehensive energy consumption computing General GB/T 12723 energy consumption per unit product preparation General GB 17167 energy use per unit of energy measurement apparatus equipped and General Management GB/T 23331 Energy Management System Requirements

3 Terms and Definitions

GB/T 12723 defines the following terms and definitions apply to this document. 3.1 Unit product unitproduct The amount of processing units, product refers to the production of raw materials processing. 3.2 Energy consumption per unit of product technology energyconsumptionforunitproductoftechnology The ratio of the total energy consumption and production system processing amount during a given period of the production process. Note. The production process is a production system, apparatus, equipment, and facilities the completion of the determined composition system. 4. Technical Requirements 4.1 smelt prior GOLD unit energy consumption limit GOLD conventional smelt unit energy consumption values should meet the requirements defined in Table 1. TABLE 1 GOLD smelt unit energy consumption limit Craft comprehensive energy consumption per unit of product classification/(kgce/t) Heap leaching ≤0.85 Full clay ore cyanide (resin-containing pulp) ≤6.80 Flotation ≤6.50 Gold concentrate cyanidation ≤9.00 TABLE 1 (cont.) Craft comprehensive energy consumption per unit of product classification/(kgce/t) Bio-oxidation ≤105 Roast Ore ≤27.5 Gold Concentrate Acid gold recovery ≤47 Acid gold recovery yield of copper ≤50 Arsenic acid yield gold recovery yield of copper ≤55 4.2 New and expansion gold mine smelt unit product energy access value New and renovation and expansion gold mine smelt access unit energy consumption values should be in accordance with Table 2. Table 2 gold smelt unit product energy access value Craft comprehensive energy consumption per unit of product classification/(kgce/t) Heap leaching ≤0.70 Full clay ore cyanide (resin-containing pulp) ≤4.50 Flotation ≤4.20 Gold concentrate cyanidation ≤7.50 Bio-oxidation ≤92 Roast Ore ≤25.0 Gold Concentrate Acid gold recovery ≤33 Acid gold recovery yield of copper ≤35 Close close copper arsenic acid gold recovery ≤47 4.3 smelt gold advanced energy consumption per unit of product value Gold smelt advanced energy consumption per unit of product value should meet the requirements of Table 3. Table 3 gold smelt advanced energy consumption per unit of product value Craft comprehensive energy consumption per unit of product classification/(kgce/t) Heap leaching ≤0.50 Full clay ore cyanide (resin-containing pulp) ≤3.80 Flotation ≤3.50 Gold concentrate cyanidation ≤7.00 Bio-oxidation ≤75 Table 3 (Continued) Craft comprehensive energy consumption per unit of product classification/(kgce/t) Roast Ore ≤22.5 Gold Concentrate Acid gold recovery ≤30 Acid gold recovery yield of copper ≤33 Arsenic acid yield gold recovery yield of copper ≤40

5 range and statistical calculation method

5.1 scope of energy statistics and energy conversion coefficient Value Principle 5.1.1 energy consumption statistics range 5.1.1.1 Scope of comprehensive energy consumption statistics Overall energy consumption is the energy consumption of the process and of the auxiliary energy, energy and various auxiliary production systems each process actually consumed by the production system A variety of energy consumed and. Used as the raw material of energy must also be included. Life does not include energy and energy infrastructure projects. 5.1.1.2 range of process energy consumption statistics 5.1.1.2.1 heap leaching process The system comprises a heap leaching process for producing crushing, STACKING, spray, carbon adsorption, desorption electrolysis, smelting gold mud, tailings disposal and environmental treatment step. 5.1.1.2.2 all slime cyanidation process ore All slime cyanidation process ore ore comprising all slime cyanidation - CIP process, the whole ore slime cyanidation - zinc replacement process and the resin slurry process. All slime cyanidation ore - the production system CIP process includes crushing, grinding, re-election, cyanide CIP, thick, pressure filtration, desorption electrolysis, smelting gold mud Refining, tailings and environmental treatment step. Whole ore cyanidation mud - zinc replacement process production system, including crushing, grinding, re-election, cyanide, thick, pressure filtration, zinc replacement, gold mud smelting Refining, tailings and environmental treatment step. Resin system comprises a process for producing pulp crushing, grinding, reselection, cyanide, resin adsorption and desorption, dense, pressure filtration, desorption and electrolytic gold mud smelting Refining, tailings and environmental treatment step. 5.1.1.2.3 flotation process Flotation process production system, including crushing, grinding, re-election, flotation, thick, pressure filtration, tailings transport and environmental treatment processes. 5.1.1.2.4 gold concentrate cyanidation process Gold concentrate cyanidation process includes gold concentrate cyanidation - zinc replacement and gold concentrate cyanidation process - CIP process. Gold concentrate cyanidation - zinc replacement process production system, including grinding, cyanide, thick, pressure filtration, zinc replacement, gold mud smelting, tailings delivery and Environmental treatment processes. Gold concentrate cyanidation - CIP process production system, including grinding, cyanide CIP, thick, pressure filtration, desorption electrolysis, gold mud smelting, tailings delivery and Environmental treatment processes. 5.1.1.2.5 biological oxidation process Biological oxidation process comprises a production grinding system, biological oxidation, washing, pressure filtration, and neutralization, cyanide, dense, pressure filtration, zinc replacement (Solution Withdrawing electrolysis), smelting gold mud, tailings and environmental treatment step. Roasting process 5.1.1.2.6 Roasting process production system includes a crushing, drying, dry milling, baking, flue gas treatment, calcine gold extraction, cyanide CIP, dense, pressure filtration, solution Withdrawing electrolysis, smelting gold mud, tailings and environmental treatment step. 5.1.1.2.7 gold concentrate roasting process Gold Concentrate concentrate roasting process include gold - gold recovery process acid, Gold Concentrate - Acid gold recovery yield of copper and gold concentrate roasting process - yield Arsenic acid yield copper gold recovery process. Gold Concentrate - Acid gold recovery process comprising a pulp production system, Gold Concentrate, acid plant, calcine gold extraction, gold smelting mud, tailings and Environmental treatment processes. Gold Concentrate - Acid production yield of copper in the gold recovery process comprising mashing system, the gold concentrate roasting, acid plant, close calcine copper slag leaching of gold, gold Mud smelting, tailings and environmental treatment processes. Gold Concentrate - yield copper arsenic acid yield the gold recovery process comprises a pulp production system, the gold concentrate roasting, close arsenic fumes, acid plant, close calcine Copper slag leaching of gold, gold smelting mud, tailings and environmental treatment step. 5.1.1.3 Auxiliary energy statistics range Including systems for the production of machine repair service, auto repair, electrical repair, power supply, water supply, water treatment, refrigeration, testing, testing, measurement, power supply, medicine And other auxiliary agent supply production system. 5.1.2 Energy and major energy-consuming refrigerant conversion coefficient Value Principle 5.1.2.1 Energy Conversion Coefficient Value Principle Energy conversion factor reference value to be the enterprise thermal energy in the various measurement reporting period, is converted in accordance with GB/T 2589 to Coal (kgce), when the magnitude of the power to the off standard coal. We found no condition, with reference to Appendix A conversion coefficient for conversion. 5.1.2.2 The main energy of the working fluid conversion coefficient Value Principle Measured amount of physical energy conversion system working fluid production and consumption. When the conversion factor of the power value, an amount of electric power when the physical value conversion Coefficient of the working fluid when the energy converted value conversion factor; conversion factor of the power value and the like, an amount of the physical value conversion coefficient electric power conversion Get energy conversion coefficient value such as the working fluid. Found no conditions, refer to Appendix B for conversion conversion coefficient. 5.2 Calculation Method 5.2.1 calculation process energy consumption per unit of product Process according to energy consumption per unit of product of formula (1). eGY = Ee/Pz (1) Where. --- EGY process energy consumption per unit of product, in kilograms per tonne of coal (kgce/t); Various amounts of coal off the physical quantity of energy consumption EE --- direct process and, in kilograms coal (kgce); Pz --- Process ore, tonnes (t). 5.2.2 Auxiliary computing unit product energy consumption Auxiliary energy consumption per unit product according to formula (2). eFZ = Ef/Pz (2) Where. EFZ --- auxiliary energy consumption per unit of product, in kilograms per tonne of coal (kgce/t); EF --- Auxiliary standard coal consumption amounts of energy and various physical amounts, in kg coal (kgce); Pz --- Process ore, tonnes (t). Calculation of comprehensive energy consumption per unit of product 5.2.3 Comprehensive energy consumption per unit of product according to equation (3) is calculated. eZH = Ez/Pz (3) = (Ee Ef)/Pz = EGY eFZ Where. --- EZH comprehensive energy consumption per unit of product, in kilograms per tonne of coal (kgce/t); Various amounts of coal off the physical quantity of energy consumed EZ --- integrated process and, in kilograms coal (kgce); Pz --- Process ore, tonnes (t).

6 and energy management measures

6.1 basis of energy conservation management 6.1.1 enterprises should strengthen energy management according to GB/T 23331 requirements and improve energy management organization, establishment of energy management systems and by Economic responsibility system; to deal with various energy consumption indicators for assessment, and the assessment indicators break down into basic units. 6.1.2 The enterprise should be required to establish energy consumption statistics system, establish energy consumption statistics document files, and the file is controlled by management. 6.1.3 The energy business should be equipped with appropriate measuring instruments according to the requirements of GB 17167 and the establishment of energy measurement management systems. 6.2 energy-saving technology management 6.2.1 reasonable arrangements for energy-saving technological transformation, promote energy-saving new technology, new technology and new equipment, improve energy efficiency, reduce energy consumption, lower Low technology and comprehensive energy consumption. 6.2.2 System Configuration optimization of production and production processes, improve the level of automation and information Xuanye, rational organization of production, reduce intermediate links, Increase production capacity.

Appendix A

(Informative) Common reference coefficients coal energy off Common energy off coal reference coefficients in Table A.1. Table A.1 common reference coefficients coal energy off Name Average coefficient of coal calorific off and units Coal 20908kJ/kg (5000kcal/kg) 0.7143kgce/kg Coal washing 26344kJ/kg (6300kcal/kg) 0.9000kgce/kg Crude 41816kJ/kg (10000kcal/kg) 1.4286kgce/kg Diesel 42652kJ/kg (10200kcal/kg) 1.4571kgce/kg Gasoline 43070kJ/kg (10300kcal/kg) 1.4714kgce/kg Kerosene 43070kJ/kg (10300kcal/kg) 1.4714kgce/kg Coke 28435kJ/kg (6800kcal/kg) 0.9714kgce/kg LPG 50179kJ/kg (12000kcal/kg) 1.7143kgce/kg Power (equivalent value) 3600kJ/(kW · h) [860kcal/(kW · h)] 0.1229kgce/(kW · h) Heat - 0.03412kgce/MJ Water gas 10454kJ/m3 (2500kcal/m3) 0.3571kgce/m3 Gas oil 38931kJ/m3 (9310kcal/m3) 1.3300kgce/m3 Note. This appendix fold of standard coal coefficient in case of a change in the provisions of national statistical offices, energy consumption level indicators are set separately.

Appendix B

(Informative) Common working fluid energy conversion coal reference coefficients Conversion of coal energy working medium common reference coefficients are shown in Table B.1. Table B.1 common working medium energy conversion coal reference coefficients Unit energy working fluid and the energy consumption coefficient of coal off unit Fresh water 2.51MJ/t (600kcal/t) 0.0857kgce/t Softener 14.23MJ/t (3400kcal/t) 0.4857kgce/t Compressed air 1.17MJ/m3 (280kcal/m3) 0.040kgce/m3 Blast 0.88MJ/m3 (210kcal/m3) 0.030kgce/m3 Oxygen 11.72MJ/m3 (2800kcal/m3) 0.400kgce/m3 Nitrogen (do byproduct) 11.72MJ/m3 (2800kcal/m3) 0.400kgce/m3 Nitrogen (when product shots) 19.66MJ/m3 (4700kcal/m3) 0.6714kgce/m3 Carbon dioxide 6.28MJ/m3 (1500kcal/m3) 0.2143kgce/m3 Acetylene 243.67MJ/m3 8.3143kgce/m3 Carbide 60.92MJ/kg 2.0786kgce/kg Note 1. fresh water refers to tap water has not been used, the average power calculation. Note 2. The value is subject to change energy in this appendix to the latest data from the National Statistics department shall prevail.
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