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GB 16655-2008 English PDF

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GB 16655-2008: [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements
Status: Valid

GB 16655: Historical versions

Standard ID	USD	BUY PDF	Lead-Days	Standard Title (Description)	Status
GB 16655-2008	889	Add to Cart	6 days	[GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements	Valid
GB 16655-1996	RFQ	ASK	6 days	Industrial automation systems--Safety of integrated manufacturing systems--Basic requirements	Obsolete

Similar standards

GB/T 16754 GB/T 16855.1 GB/T 16855.2 GB/T 45783 GB/T 17889.5 GB/T 20850

Basic data

Standard ID: GB 16655-2008 (GB16655-2008)
Description (Translated English): [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements
Sector / Industry: National Standard
Classification of Chinese Standard: J09;N10
Classification of International Standard: 13.110; 25.040.01
Word Count Estimation: 34,364
Date of Issue: 2008-10-29
Date of Implementation: 2009-10-01
Older Standard (superseded by this standard): GB 16655-1996
Adopted Standard: ISO 11161-2007, IDT
Regulation (derived from): Announcement of Newly Approved National Standards No. 19 of 2008 (No. 132 overall)
Issuing agency(ies): General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China
Summary: This Chinese standard specifies the Integrated Manufacturing System (IMS) safety requirements, these systems will interconnect two or more machines are integrated in order to achieve specific application, such as: machining or assembly. This standard gives the kind of IMS (IMS basic structure shown in Figure 1) safety design, safety and use information requirements and recommendations. Note 1: In this standard, the"system"refers to the integrated manufacturing system. Note 2: In this standard, the"machine"refers to integrated manufacturing system components machines and associated equipment. This standard does not include a single machine and equipment safety requirements, which may be in these machines and equipment are given specific standards. This standard relates only to the interconnection of the machine and the safety-critical parts content. Integrated manufacturing systems in machinery and equipment separate or independent workers

GB 16655-2008: [GB/T 16655-2008] Safety of machinery -- Integrated manufacturing systems -- Basic requirements

---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Safety of machinery.Integrated manufacturing systems.Basic requirements ICS 13.110; 25.040.01 J09; N10 National Standards of People's Republic of China GB 16655-2008/ISO 11161.2007 Replacing GB 16655-1996 Safety of machinery - Integrated manufacturing systems Basic requirements (ISO 11161.2007, IDT) Posted 2008-10-29 2009-10-01 implementation Administration of Quality Supervision, Inspection and Quarantine of People's Republic of China Standardization Administration of China released

Introduction Ⅲ Introduction Ⅳ 1 Scope 1 2 Normative references 1 3 Terms and definitions 2 4 risk assessment and risk mitigation strategies 5 5 Risk assessment 8 6 reduce the risk 11 7 Mission area 11 8 security and control 12 9 usage information 16 10 design to be done to confirm 17 Examples Appendix A (informative) Integrated Manufacturing System (IMS) 18 Examples Appendix B (informative) Integrated Manufacturing Systems (IMS) of the integrator, information flow 20 users and suppliers (Informative) Example control within IMS Appendix C 21 Annex D (informative) interim monitoring automatic processes 24 References 27 GB 16655-2008/ISO 11161.2007

Foreword

The standard Chapter 4 ~ Chapter 10 is mandatory, the rest are recommended. This standard is equivalent to international standard ISO 11161.2007 "Safety of machinery - Integrated manufacturing systems basic requirements" (in English). The structure and content of the standard ISO 11161.2007 is consistent, but according to our standard writing rules to international standards made editorial repair Change, and ISO 11161.2007 There are different compared to the following. --- Use the "standard" instead of "this International Standard"; --- Canceled international standards foreword, again in accordance with our national standards drafted foreword; --- Revised Chapter 2 Lead normative references, and relevant international standards and regional standards referenced in Chapter 2 has been converted into China's national standard, and are a direct reference to the corresponding national standards; --- International standards This standard has been appearing in other chapters into national standards, it was renumbered national standard number, and the phase International standards should be the version number in parenthesis after the number of national standards, ease of use and access, unconverted international standards Reservations. This standard replaces GB 16655-1996 "industrial automation systems integration manufacturing system security basic requirements." This standard GB 16655-1996 amended as follows. --- Standard attributes to the full text of the mandatory provisions mandatory; --- Update the normative references; --- Removed "barriers, warning barrier, a controlled shutdown grip operation control device, limit device, lock, shut down operations, suspended operations Boxes, task program, the trip device and uncontrolled shutdown "of 11 terms and their definitions; --- Added "detection zone, stop, injury, integrators, operators, protection, control, suppliers, the mission area, the user" a total of 10 terms; --- The term "enable device" with "causing means"; --- The Chapter 4, "Security measures" into Chapter 4, "risk assessment and risk mitigation strategies," Chapter 5, "Risk Assessment" and Chapter 6 "Reduced risk" chapters; --- Increased Chapter 7, "mission area" content; --- The Chapter 5, "safety control system design requirements," Chapter 6, "System design and safety," Chapter 7, "training, security Installation, commissioning and delivery of functional tests "and Chapter 8," Use and Care "integrated into Chapter 8," Security and control " Chapter 9, "Using Information" and Chapter 10, "design to be done to confirm"; --- Increase the informative Appendix B, Appendix C and Appendix D. The Standard Appendix A, Appendix B, Appendix C and Appendix D is an informative annex. The standard proposed by China Machinery Industry Federation. This standard by the National Industrial automation systems and integration Standardization Technical Committee (SAC/TC159) centralized. This standard is drafted by. Beijing Machinery Industry Automation Research Institute. Participated in the drafting of this standard. Mechanical Science Research Institute of Machine Productivity Promotion Center. The main drafters. Zhang Xiaofei, high Xueqin, Li Qin, Yan Ning, Fu Dawei, Fu Rui. This standard replaces the standards previously issued as follows. --- GB 16655-1996. GB 16655-2008/ISO 11161.2007

Introduction

Machinery safety standard is structured as follows. a) A Class standard (basic safety standards), provides the basic concepts apply to all machinery, design principles and general characteristics. b) Class B standards (generic safety standards), it provides a mechanical safety features or use of a wide range of safety class Measures. Bl --- class, specific security features (e.g., safety distance, surface temperature, noise) standard; --- B2 class, security devices (such as hands controls, interlocking devices, pressure sensitive devices, guards). c) C class standards (machine safety standards), provides detailed safety requirements for a particular machine or unit. According to GB/T 15706.1 of the regulations, the standards are B1 class common safety standards. Integrated Manufacturing Systems (IMS, see 3.1) are very different in size and complexity, and can involve a variety of specialized skills and knowledge Knowledge of different technologies together. The integrated manufacturing system should be seen as a new machine, rather than a simple combination of the various components. Integrators (see 3.10) and those required Only familiar with the system components sectoral cooperation. IMS components require frequent manual adjustment of the occasion, such as. inspection, repair, set, stop the entire IMS system is impractical and unnecessary. This standard gives the task to ensure the implementation of these security personnel requirements. These tasks Security involved and the "mission area" concept and use of. The purpose of this standard is to illustrate how to apply GB/T 15706.1-2007, GB/T 15706.2-2007 and GB/T 16856.1- 2008 requirements. Figure 1 shows the general structure of the integrated manufacturing system. Appendix A gives some examples of integrated manufacturing system. GB 16655-2008/ISO 11161.2007 Explanation. 1 --- controller; 6 --- danger zone B; 2 --- manual control box; 7 --- danger zone C; 8 --- consumables and waste streams; 3 --- security area; 4 --- local controller;. 9 --- raw material stream; 5 --- Hazardous Area A; 10 --- Finished. Integrated manufacturing system architecture in Figure 1 GB 16655-2008/ISO 11161.2007 Safety of machinery - Integrated manufacturing systems Basic requirements

1 Scope

This standard specifies the Integrated Manufacturing System (IMS) safety requirements, these systems will interconnect two or more machines are integrated, in real Now specific applications, such as. machining of parts or assembly. This standard gives the kind of IMS (IMS basic structure shown in Figure 1) safety design, Safety and usage information requirements and recommendations. Note 1. In this standard, "system" refers to integrated manufacturing systems. Note 2. In this standard, the "machine" refers to the composition of machines and associated equipment integrated manufacturing system. This standard does not include the safety requirements for single machines and equipment, these requirements may be given in specific standards of these machines and devices. this Standard relates only to the contents of the vital interconnection of machines and safety components of. Integrated manufacturing system machinery and equipment separate or independent workers For the occasion, when the security guards to the protective effect of mode of production is suppressed or suspended, you can use these machines and related safety equipment Full standards.

2 Normative references

The following documents contain provisions which, through reference in this standard and become the standard terms. For dated references, subsequent Amendments (not including errata content) or revisions do not apply to this standard, however, encourage the parties to the agreement are based on research Whether the latest versions of these documents. For undated reference documents, the latest versions apply to this standard. GB/T 8196-2003 mechanical safety devices fixed and movable guards design and manufacture of general requirements (ISO 14120.2002, MOD) GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology (ISO 12100-1.2003, IDT) GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles (ISO 12100-2. 2003, IDT) GB 16754-2008 Safety of machinery - Emergency stop design principles (ISO 13850.2006, IDT) GB/T 16855.1-2008 Safety of machinery - Safety-related control system components - Part 1. General principles for design (ISO 13849-1. 2006, IDT) GB/T 16855.2-2007 Safety of machinery - Safety-related control system components - Part 2. Confirm (ISO 13849-2.2003, IDT) GB/T 16856.1-2008 Safety of machinery - Risk assessment - Part 1. Principles (ISO 14121-1.2007, IDT) GB 17888.1-2008 Safety of machinery stationary facilities - Part 1. enter a fixed means of access between two levels Selection (ISO 14122-1.2001, IDT) GB 17888.2-2008 Safety of machinery stationary facilities - Part 2. Working platforms and channels (ISO 14122-2. 2001, IDT) GB 17888.3-2008 Safety of machinery stationary facilities - Part 3. Stairs, steps and guardrails (ISO 14122- 3.2001, IDT) GB 17888.4-2008 Safety of machinery stationary facilities - Part 4. Fixed ladders (ISO 14122-4. 2004, IDT) IEC 60204-1.2005 Safety of machinery electrical equipment Part 1. General requirements IEC 62061.2005 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems GB 16655-2008/ISO 11161.2007 IEC /T S62046.2004 Safety of machinery - Application of protective equipment to detect the presence of personnel

3 Terms and Definitions

The following terms and definitions apply to this standard. 3.1 IMS To manufacture, processing, packing, or moving parts or components, connected by a material handling system, by a controller (ie IMS Controller) Interconnection, the use of a group of machines working in a synergistic manner. Note. See Appendix A. 3.2 Sensing electronic protection device (the ESPE) capable of detecting the designated area of the specimen. [IEC /T S62046.2004,3.1.3] 3.3 This feature. --- Prevent or reduce the risk of personal existence and the destruction of the mechanical or processing; --- Triggered by a single person. NOTE. GB 16754-2008 gives detailed provisions. [GB/T 15706.1-2007,3.37] 3.4 Used together with the control and only when continuous actuating means to make additional manual machine operation. Note. IEC 60204-1.2005 9.2.5.8 The actuating means is given to make regulations. [GB/T 15706.1-2007,3.26.2] 3.5 An integral part of the machine, for providing a physical barrier protection. Note 1. The guard can. ---Use alone. For active protective device only when it is "closed" when valid; for fixed guards, only when it is in the "lock Position "to be effective. --- And with or without guard locking interlock device used in combination. In this case, no matter what position the protective device is able to play a protective effect. Note 2. The design, according to the guard may be called casing, cover, cover, screen, door and closed-end devices. Note 3. The type of protective equipment and its requirements, see GB/T 15706.2-2007 5.3.2 and the GB/T 8196-2003. [GB/T 15706.1-2007,3.25] 3.6 Physiological damage or harm to health on. [GB/T 15706.1-2007,3.5] 3.7 Potential source of harm. GB 16655-2008/ISO 11161.2007 Properties. (mechanical and electrical hazards such as dangerous), or the potential harm (for example. Note 1. The "dangerous" by the origin of the term may shock hazard, cutting hazard, poisoning Hazard and fire hazard) limitation. Note 2. The definition of hazards include. --- During the machine's intended use, the ever-present danger (for example. the movement of hazardous moving parts, generated during the welding arc, unhealthy Posture, noise emission, high temperature); --- Dangerous accidents occur (for example. explosions, accidental activation of a crushing hazard due to leakage caused by the injection, acceleration/deceleration caused by the fall). [GB/T 15706.1-2007,3.6] 3.8 So that personnel exposed to dangerous machinery any space within and/or around. [GB/T 15706.1-2007,3.10] 3.9 It means the person is exposed to at least a dangerous environment. Such exposure may or after a certain time to produce immediate staff hurt. [GB/T 15706.1-2007,3.9] 3.10 Design, deliver, manufacture or assembly entity integrated manufacturing system, the entity in charge of security policies, including measures of protection, control and interface Control the interconnection system. NOTE. Integration may be manufacturers, assemblers, construction companies or users. 3.11 Interlock interlock For preventing hazardous machine functions under specified conditions (often referred to as long as the guard is not closed) running mechanical, electrical or other Type of device. [GB/T 15706.1-2007,3.26.1] 3.12 Only one state control in the mission area. 3.13 Safety component to implement safety functions automatically suspended by the control system. [GB/T 16855.1-2008,3.1.8] 3.14 Sent to install, use, adjustment, maintenance, cleaning, repairing or transporting machinery mission personnel. 3.15 Used to achieve risk reduction measures. These measures are implemented by the following persons. --- Designer (inherently safe design, safety and additional protective measures, the use of information); --- User (organization. safe working procedures, supervision, work permit system; provision and use of additional security guards; personal GB 16655-2008/ISO 11161.2007 Use protective devices; training). [GB/T 15706.1-2007,3.18] 3.16 Outside guard safety device. [GB/T 15706.1-2007,3.26] 3.17 The severity of injury and the probability of occurrence of harm synthesis. [GB/T 15706.1-2007,3.11] 3.18 Guards or protection devices. [GB/T 15706.1-2007,3.24] 3.19 Protection measures by the space defined, these protective measures to prevent the danger does not occur in the space. 3.20 Use safety guards protect personnel measures. These protective measures Keep people away from the danger that can not be reasonably eliminated or by Inherently safe design methods can not adequately reduce the risks. Note. GB/T 15706.2-2007 chapter 5 of security measures are described in detail. [GB/T 15706.1-2007,3.20] 3.21 It will result in increased risk of machine functions immediately after its expiration. [GB/T 15706.1-2007,3.28] 3.22 A special procedure for when performing assigned tasks, reducing the possibility of suffering harm. 3.23 In particular control apparatus, the predetermined IMS work area. 3.24 IMS provides all or part of the entity equipment and services (such as. designers, manufacturers, contractors, installers, integrators). Note. Users may also play the role of suppliers. 3.25 In IMS and/or around a predetermined space in the space operator to operate. Note. You can see the danger area and security space. 3.26 A system to determine one of the working part of the IMS or IMS is unable to perform a predetermined task or function causes. GB 16655-2008/ISO 11161.2007 3.27 Use and maintenance of the IMS staff.

4 risk assessment and risk mitigation strategies

4.1 General IMS risk assessment and risk reduction strategies should be consistent with GB/T 15706.1-2007, GB/T 15706.2-2007 and GB/T 16856.1-2008 the requirements. In order to fully reduce the risk of customers and suppliers, integrators should machinery and related equipment (see Appendix B) advice. Integrated assessment techniques should Operation status, and to develop the use of information in accordance with the requirements of the IMS Chapter 9. IMS should be designed to facilitate manual adjustment of security, including maintenance. For some manual adjustment, it does not stop the entire IMS Unrealistic, in this case, the IMS operators should be able to complete the tasks of the regional safety isolate. Chapter 5 is used for risk assessment, including. --- The IMS technical specifications (5.1); --- Identify hazards and dangerous state (5.2); --- Risk Assessment (5.3); --- Risk assessment (5.4). Chapter 6 for reducing risk, including. --- Protection (6.1); Confirm --- protection measures (6.2). Risk assessment and reduce the risk of IMS is an iterative process in accordance with the following steps (see GB/T 15706.1-2007 in Figure 2). 4.2 IMS boundaries explained In order to fully evaluate the risk, IMS define the following basic parameters. ---Feature; ---limit; --- The interface between the different parts of the IMS. See Figure 2. GB 16655-2008/ISO 11161.2007 Explanation. 1 --- Machine A- robot; 3 --- C- machine materials handling systems (transmission); 2 --- B- machine tools; 4 --- IMS.

2 IMS figure illustrates the boundaries

4.3 determine the task Integration should determine the foreseeable tasks (for IMS multiple structures), and determine its layout and entrance requirements. See Figure 3. Explanation. 1 --- Task 1. Tool changer; 2 --- Task 2. Cleaning; 3 --- Task 1 and Task 2 of the inlet. Figure 3 tasks determined (requirements, layout, entrance) 4.4 Identification of the dangerous state IMS risk assessment should include the dangerous state caused by the following reasons. --- Composition IMS machines and related equipment integration; --- Any change machine protection measures; --- Change machine use. See Figure 4. GB 16655-2008/ISO 11161.2007 Explanation. 1 --- IMS; 2 --- hazardous areas. 4 hazard identification/Hazardous area maps and related risk status 4.5 Risk assessment and risk assessment Integrator response for each task area of the identified hazards and dangerous state of each risk assessment and evaluation. 4.6 Reduce the risk Integration should be in accordance with GB/T 15706.1-2007 protective measures at all levels to eliminate or reduce the risk of danger, as follows. --- Designed out of danger; --- Determined by design requirements and reduce the risk of the mission area; --- Reduce risk through security and supplementary measures, including control; --- Reduce the risk by providing the use of information (see Chapter 9). Figures 5 and 6. Explanation. 1 --- Mission area A; 2 --- Mission area B. Figure 5 determine the mission area GB 16655-2008/ISO 11161.2007 Explanation. 1 --- light control range; 2 --- interlock control. 6 includes security control, including the determination

5 Risk Assessment

5.1 IMS specifications 5.1.1 Limits Risk assessment based on the boundaries of the first IMS specifications, including IMS uses to determine the space requirements and life (see GB/T 15706.1-2007 in 5.2). Integration should consider. a) functional description; b) comprises an inlet structure an......

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Tips & Frequently Asked Questions:

Question 1: How long will the true-PDF of GB 16655-2008_English be delivered?

Answer: Upon your order, we will start to translate GB 16655-2008_English as soon as possible, and keep you informed of the progress. The lead time is typically 4 ~ 6 working days. The lengthier the document the longer the lead time.

Question 2: Can I share the purchased PDF of GB 16655-2008_English with my colleagues?

Answer: Yes. The purchased PDF of GB 16655-2008_English will be deemed to be sold to your employer/organization who actually pays for it, including your colleagues and your employer's intranet.

Question 3: Does the price include tax/VAT?

Answer: Yes. Our tax invoice, downloaded/delivered in 9 seconds, includes all tax/VAT and complies with 100+ countries' tax regulations (tax exempted in 100+ countries) -- See Avoidance of Double Taxation Agreements (DTAs): List of DTAs signed between Singapore and 100+ countries

Question 4: Do you accept my currency other than USD?

Answer: Yes. If you need your currency to be printed on the invoice, please write an email to Sales@ChineseStandard.net. In 2 working-hours, we will create a special link for you to pay in any currencies. Otherwise, follow the normal steps: Add to Cart -- Checkout -- Select your currency to pay.

Question 5: Should I purchase the latest version GB 16655-2008?

Answer: Yes. Unless special scenarios such as technical constraints or academic study, you should always prioritize to purchase the latest version GB 16655-2008 even if the enforcement date is in future. Complying with the latest version means that, by default, it also complies with all the earlier versions, technically.