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HJ 1013-2018: Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources
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HJ 1013-2018: Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources


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HJ ENVIRONMENTAL PROTECTION STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources Issued on. DECEMBER 29, 2018 Implemented on. JULY 01, 2019 Issued by. Ministry of Ecological Environment

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative references... 4 3 Terms and definitions... 4 4 System composition and structure... 5 5 Technical requirements... 7 6 Performance indicators... 11 7 Testing method... 13 8 Quality assurance... 27 9 Testing items... 30 Appendix A (Normative) NMHC-CEMS daily report, monthly report, annual report... 33 Appendix B (Informative) Original record of laboratory testing and on-site testing... 38 Appendix C (Normative) Calculation of conversion of volume concentration to mass concentration in carbon... 47

Foreword

This standard is hereby formulated, to implement the "Environmental Protection Law of the People's Republic of China" and "The Air Pollution Prevention Law of the People's Republic of China", protect the ecological environment and human health, regulate the performance and quality of the nonmethane hydrocarbons continuous emission monitoring system in stationary sources, implement monitoring for the emission pollutants from the stationary atmospheric pollution source. This standard specifies the main technical requirements, test items, test methods for the nonmethane hydrocarbons continuous emission monitoring system in stationary sources. Appendices A and C of this standard are normative appendixes. Appendix B is an informative appendix. This standard is issued for the first time. This standard was formulated by the Department of Ecological Environment Monitoring, the Department of Regulations and Standards of the Ministry of Ecological Environment. Drafting organization of this standard. China Environmental Monitoring Station. This standard was approved by the Ministry of Ecological Environment, on December 29, 2018. This standard will be implemented on July 1, 2019. This standard is interpreted by the Ministry of Ecological Environment. Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources

1 Scope

This standard specifies the composition structure, technical requirements, performance indicators, detection methods of nonmethane hydrocarbons continuous emission monitoring system in stationary sources. This standard applies to the design, production, testing of nonmethane hydrocarbons continuous emission monitoring system in stationary sources.

2 Normative references

This standard refers to the following documents or their clauses. For undated reference documents, their valid versions are applicable to this standard. GB 3836.1 Explosive atmospheres - Part 1.Equipment - General requirements GB/T 4208 Degrees of protection provided by enclosure (IP code) GB/T 16157 The determination of particulates and sampling methods of gaseous pollutants emitted from exhaust gas of stationary source HJ 38 Stationary source emission - Determination of total hydrocarbons, methane and nonmethane hydrocarbons - Gas chromatography HJ 75 Specifications for continuous emissions monitoring of SO2, NOX, and particulate matter in the flue gas emitted from stationary sources HJ 76 Specifications and test procedures for continuous emission monitoring system for SO2, NOX and particulate matter in flue gas emitted from stationary

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Nonmethane hydrocarbons (NMHC) Under the conditions specified in the HJ 38 standard, the sum of other gaseous organic compounds than methane, which respond on the hydrogen flame ionization detector, as calculated in carbon, unless otherwise specified. 3.2 Nonmethane hydrocarbons continuous emission monitoring system (NMHC-CEMS) All equipment, which is required to continuously monitor the emission concentration and volume of non-methane hydrocarbons in exhaust gas from stationary sources, as referred to as NMHC-CEMS. 3.3 Analysis cycle time The time interval, between the two sets of measurement results, which is given when the system is running continuously.

4 System composition and structure

4.1 System composition The stationary pollution source NMHC-CEMS consists of a non-methane hydrocarbon monitoring unit, a waste gas parameter monitoring unit, a data collection and processing unit, as shown in Figure 1.The system measures the concentration of non-methane hydrocarbons in the exhaust gas AND the exhaust gas parameters (temperature, pressure, flow rate or flow, humidity, etc.). 4.2 System structure The NMHC-CEMS's system structure mainly includes sample collection and transmission devices, pretreatment equipment, analysis instruments, data collection and transmission equipment, other auxiliary equipment, etc. Depending on the measurement method and principle of the system, the system may consist of all or part of the above structure. 4.2.3 Analytical instruments The analytical instrument is used to measure and analyze the collected waste gas samples from the pollution source. For specific technical requirements, see 5.4.3. 4.2.4 Data collection and transmission equipment Data collection and transmission equipment is used to collect, process, store monitoring data. It can transmit monitoring data and equipment working status information, according to the commands from central computer. See 5.4.4 for specific technical requirements.

5 Technical requirements

5.1 Appearance requirements 5.2 Working conditions NMHC-CEMS shall work normally under the following conditions. 5.3.2 Insulation strength When the ambient temperature is (15 ~ 35) °C and the relative humidity is ≤ 85%, the system shall last for 1 min, under 1500 V (effective value), 50 Hz sine wave test voltage; there shall be no breakdown or arcing. 5.3.3 The system shall have a leakage protection device and good grounding measures, to prevent damage to the system, which is caused by lightning strikes. 5.4 Functional requirements 5.4.1 Requirements for sample collection and transmission devices 5.4.1.1 The sample collection and transmission device shall select the materials, which are resistant to high temperature, corrosion, non-absorptive, non-reactive with the pollutants under test; meanwhile, it shall not affect the normal measurement of the pollutants under test. 5.4.1.6 The sampling pump shall have sufficient suction capacity, to overcome the negative pressure of the flue; ensure that the sampling flow is accurate, reliable, and relatively stable. 5.4.2 Pretreatment equipment 5.4.2.1 The pretreatment equipment and its components shall be easy to clean and replace. It shall be made of materials, which do not absorb and do not react with the pollutants under test. 5.4.2.2 In order to prevent particles from polluting the analyzer, a fine filter can be set, before the gas sample enters the analyzer. The fine filter shall be able to filter particles, which have a particle size of (0.5 ~ 2) μm at least. 5.4.3 Requirements of analytical instrument 5.4.4.4 It has a digital signal output function. 5.4.4.5 It has Chinese data collection, recording, processing and control software. For data collection, recording, processing requirements, see Appendix B in HJ 76. 5.4.6 Requirements of calibration function 5.4.6.1 The system shall be able to be calibrated manually and/or automatically. 5.4.6.2 For the system, which adopts the extraction measurement method, it shall have a fixed and easy-to-operate calibration gas full-system calibration function.

6 Performance indicators

6.1 Laboratory testing 6.1.1 Analysis cycle System analysis cycle. ≤ 2 min. 6.1.5 24h drift 24 h zero drift and span drift. Not more than ± 3% of full scale. 6.1.6 The influence of environmental temperature changes When the ambient temperature changes within the span of (15 ~ 35) °C, the change of non-methane hydrocarbon's indication value. Not more than ±5% of full scale. 6.1.10 Response factor When the system measures non-methane hydrocarbons, the relative mass response factors of other VOCs, as relative to propane, must meet a certain span of requirements, as shown in Table 1. 6.2 On-site detection of pollutant discharge 6.2.1 Analysis cycle System analysis cycle. ≤ 3 min. 6.2.2 24h drift 24 h zero drift and span drift. Not more than ± 3% of full scale. 6.2.3 Accuracy When using the reference method to make measurement, the average concentration of the non-methane hydrocarbon is. 6.2.4 Performance indicators of exhaust gas parameters The performance indicator requirements of exhaust gas parameters (oxygen, flow rate, flue gas temperature, humidity) shall meet the relevant requirements of HJ 76.

7 Testing method

7.1 Laboratory testing requirements and methods 7.1.1 General requirements 7.1.1.1 Take at least 3 sets of systems of the same model for simultaneous testing, at the designated laboratory site. 7.1.1.5 If the test is interrupted due to a system failure, restart the test after the system returns to normal; the completed test indicators and data will be invalid. During the test period, the number of system failures per unit (set) is ≤ 2. 7.1.1.6 For systems with automatic calibration function, it may set any cycle; the system will perform automatic calibration; during the testing, the automatic calibration cycle shall be set to ≥ 24 h. 7.1.2 Standard material requirements 7.1.2.1 Calibration gas. Commercially available certified calibration gas, which has an uncertainty of ≤ 2.0%. 7.1.3 Laboratory testing methods 7.1.3.1 Analysis cycle The analysis cycle time refers to the time interval, between the two sets of measurement results, which are given, during continuous operation of NMHC- CEMS. There are 3 measurements in 3 consecutive days. The daily analysis cycle time shall meet the requirements of Table 3. 7.1.3.3 Repeatability After the system under test is running stably, lead in the span calibration gas. Record the measured value, after the displayed value is stable. Repeat the above operation, at least 6 times, by the use of the span calibration gas of the same concentration. Calculate the repeatability (relative standard deviation) of the system under test, according to formula (2). The results shall meet the requirements of Table 3. 7.2.2 On-site testing methods 7.2.2.1 Analysis cycle The on-site testing method of the analysis cycle time is consistent with the laboratory testing method, as shown in 7.1.3.1.The results shall meet the requirements of Table 4. 7.2.2.2 24h drift The detection methods of on-site 24h zero drift and span drift are consistent with the laboratory detection methods, as shown in 7.1.3.5.The results shall meet the requirements of Table 4. 7.2.2.4 Exhaust gas parameters Refer to HJ 76, for the detection method of exhaust gas parameters (oxygen, flow rate, smoke temperature, humidity).

8 Quality assurance

8.1 Installation quality assurance 8.1.1 The installation location and on-site supporting environmental conditions shall meet the requirements of the HJ 75 standard. 8.2 Testing quality assurance 8.2.1 The on-site testing shall be carried out, under the condition that the stationary pollution source discharges pollutants normally. During the initial inspection and re-inspection, a dedicated person must be responsible for supervising the working conditions AND maintain it relatively stable during the test. 8.2.4 For complete extraction and dilution extraction systems, when performing zero and span calibration, in principle, the zero gas and calibration gas must pass through the same path as the sample gas (such as sample collection device, transmission pipeline, pretreatment, etc.). 8.3 Daily operation quality assurance 8.3.1 Regular calibration

9 Testing items

For the stationary pollution source waste gas NMHC-CEMS, the laboratory testing and on-site testing items are as shown in Table 3 and Table 4.The on- site testing items of exhaust gas parameters are as shown in Table 5.See Appendix B, for the relevant record form. HJ ENVIRONMENTAL PROTECTION STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources Issued on. DECEMBER 29, 2018 Implemented on. JULY 01, 2019 Issued by. Ministry of Ecological Environment

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative references... 4 3 Terms and definitions... 4 4 System composition and structure... 5 5 Technical requirements... 7 6 Performance indicators... 11 7 Testing method... 13 8 Quality assurance... 27 9 Testing items... 30 Appendix A (Normative) NMHC-CEMS daily report, monthly report, annual report... 33 Appendix B (Informative) Original record of laboratory testing and on-site testing... 38 Appendix C (Normative) Calculation of conversion of volume concentration to mass concentration in carbon... 47

Foreword

This standard is hereby formulated, to implement the "Environmental Protection Law of the People's Republic of China" and "The Air Pollution Prevention Law of the People's Republic of China", protect the ecological environment and human health, regulate the performance and quality of the nonmethane hydrocarbons continuous emission monitoring system in stationary sources, implement monitoring for the emission pollutants from the stationary atmospheric pollution source. This standard specifies the main technical requirements, test items, test methods for the nonmethane hydrocarbons continuous emission monitoring system in stationary sources. Appendices A and C of this standard are normative appendixes. Appendix B is an informative appendix. This standard is issued for the first time. This standard was formulated by the Department of Ecological Environment Monitoring, the Department of Regulations and Standards of the Ministry of Ecological Environment. Drafting organization of this standard. China Environmental Monitoring Station. This standard was approved by the Ministry of Ecological Environment, on December 29, 2018. This standard will be implemented on July 1, 2019. This standard is interpreted by the Ministry of Ecological Environment. Specifications and test procedures for nonmethane hydrocarbons continuous emission monitoring system in stationary sources

1 Scope

This standard specifies the composition structure, technical requirements, performance indicators, detection methods of nonmethane hydrocarbons continuous emission monitoring system in stationary sources. This standard applies to the design, production, testing of nonmethane hydrocarbons continuous emission monitoring system in stationary sources.

2 Normative references

This standard refers to the following documents or their clauses. For undated reference documents, their valid versions are applicable to this standard. GB 3836.1 Explosive atmospheres - Part 1.Equipment - General requirements GB/T 4208 Degrees of protection provided by enclosure (IP code) GB/T 16157 The determination of particulates and sampling methods of gaseous pollutants emitted from exhaust gas of stationary source HJ 38 Stationary source emission - Determination of total hydrocarbons, methane and nonmethane hydrocarbons - Gas chromatography HJ 75 Specifications for continuous emissions monitoring of SO2, NOX, and particulate matter in the flue gas emitted from stationary sources HJ 76 Specifications and test procedures for continuous emission monitoring system for SO2, NOX and particulate matter in flue gas emitted from stationary

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Nonmethane hydrocarbons (NMHC) Under the conditions specified in the HJ 38 standard, the sum of other gaseous organic compounds than methane, which respond on the hydrogen flame ionization detector, as calculated in carbon, unless otherwise specified. 3.2 Nonmethane hydrocarbons continuous emission monitoring system (NMHC-CEMS) All equipment, which is required to continuously monitor the emission concentration and volume of non-methane hydrocarbons in exhaust gas from stationary sources, as referred to as NMHC-CEMS. 3.3 Analysis cycle time The time interval, between the two sets of measurement results, which is given when the system is running continuously.

4 System composition and structure

4.1 System composition The stationary pollution source NMHC-CEMS consists of a non-methane hydrocarbon monitoring unit, a waste gas parameter monitoring unit, a data collection and processing unit, as shown in Figure 1.The system measures the concentration of non-methane hydrocarbons in the exhaust gas AND the exhaust gas parameters (temperature, pressure, flow rate or flow, humidity, etc.). 4.2 System structure The NMHC-CEMS's system structure mainly includes sample collection and transmission devices, pretreatment equipment, analysis instruments, data collection and transmission equipment, other auxiliary equipment, etc. Depending on the measurement method and principle of the system, the system may consist of all or part of the above structure. 4.2.3 Analytical instruments The analytical instrument is used to measure and analyze the collected waste gas samples from the pollution source. For specific technical requirements, see 5.4.3. 4.2.4 Data collection and transmission equipment Data collection and transmission equipment is used to collect, process, store monitoring data. It can transmit monitoring data and equipment working status information, according to the commands from central computer. See 5.4.4 for specific technical requirements.

5 Technical requirements

5.1 Appearance requirements 5.2 Working conditions NMHC-CEMS shall work normally under the following conditions. 5.3.2 Insulation strength When the ambient temperature is (15 ~ 35) °C and the relative humidity is ≤ 85%, the system shall last for 1 min, under 1500 V (effective value), 50 Hz sine wave test voltage; there shall be no breakdown or arcing. 5.3.3 The system shall have a leakage protection device and good grounding measures, to prevent damage to the system, which is caused by lightning strikes. 5.4 Functional requirements 5.4.1 Requirements for sample collection and transmission devices 5.4.1.1 The sample collection and transmission device shall select the materials, which are resistant to high temperature, corrosion, non-absorptive, non-reactive with the pollutants under test; meanwhile, it shall not affect the normal measurement of the pollutants under test. 5.4.1.6 The sampling pump shall have sufficient suction capacity, to overcome the negative pressure of the flue; ensure that the sampling flow is accurate, reliable, and relatively stable. 5.4.2 Pretreatment equipment 5.4.2.1 The pretreatment equipment and its components shall be easy to clean and replace. It shall be made of materials, which do not absorb and do not react with the pollutants under test. 5.4.2.2 In order to prevent particles from polluting the analyzer, a fine filter can be set, before the gas sample enters the analyzer. The fine filter shall be able to filter particles, which have a particle size of (0.5 ~ 2) μm at least. 5.4.3 Requirements of analytical instrument 5.4.4.4 It has a digital signal output function. 5.4.4.5 It has Chinese data collection, recording, processing and control software. For data collection, recording, processing requirements, see Appendix B in HJ 76. 5.4.6 Requirements of calibration function 5.4.6.1 The system shall be able to be calibrated manually and/or automatically. 5.4.6.2 For the system, which adopts the extraction measurement method, it shall have a fixed and easy-to-operate calibration gas full-system calibration function.

6 Performance indicators

6.1 Laboratory testing 6.1.1 Analysis cycle System analysis cycle. ≤ 2 min. 6.1.5 24h drift 24 h zero drift and span drift. Not more than ± 3% of full scale. 6.1.6 The influence of environmental temperature changes When the ambient temperature changes within the span of (15 ~ 35) °C, the change of non-methane hydrocarbon's indication value. Not more than ±5% of full scale. 6.1.10 Response factor When the system measures non-methane hydrocarbons, the relative mass response factors of other VOCs, as relative to propane, must meet a certain span of requirements, as shown in Table 1. 6.2 On-site detection of pollutant discharge 6.2.1 Analysis cycle System analysis cycle. ≤ 3 min. 6.2.2 24h drift 24 h zero drift and span drift. Not more than ± 3% of full scale. 6.2.3 Accuracy When using the reference method to make measurement, the average concentration of the non-methane hydrocarbon is. 6.2.4 Performance indicators of exhaust gas parameters The performance indicator requirements of exhaust gas parameters (oxygen, flow rate, flue gas temperature, humidity) shall meet the relevant requirements of HJ 76.

7 Testing method

7.1 Laboratory testing requirements and methods 7.1.1 General requirements 7.1.1.1 Take at least 3 sets of systems of the same model for simultaneous testing, at the designated laboratory site. 7.1.1.5 If the test is interrupted due to a system failure, restart the test after the system returns to normal; the completed test indicators and data will be invalid. During the test period, the number of system failures per unit (set) is ≤ 2. 7.1.1.6 For systems with automatic calibration function, it may set any cycle; the system will perform automatic calibration; during the testing, the automatic calibration cycle shall be set to ≥ 24 h. 7.1.2 Standard material requirements 7.1.2.1 Calibration gas. Commercially available certified calibration gas, which has an uncertainty of ≤ 2.0%. 7.1.3 Laboratory testing methods 7.1.3.1 Analysis cycle The analysis cycle time refers to the time interval, between the two sets of measurement results, which are given, during continuous operation of NMHC- CEMS. There are 3 measurements in 3 consecutive days. The daily analysis cycle time shall meet the requirements of Table 3. 7.1.3.3 Repeatability After the system under test is running stably, lead in the span calibration gas. Record the measured value, after the displayed value is stable. Repeat the above operation, at least 6 times, by the use of the span calibration gas of the same concentration. Calculate the repeatability (relative standard deviation) of the system under test, according to formula (2). The results shall meet the requirements of Table 3. 7.2.2 On-site testing methods 7.2.2.1 Analysis cycle The on-site testing method of the analysis cycle time is consistent with the laboratory testing method, as shown in 7.1.3.1.The results shall meet the requirements of Table 4. 7.2.2.2 24h drift The detection methods of on-site 24h zero drift and span drift are consistent with the laboratory detection methods, as shown in 7.1.3.5.The results shall meet the requirements of Table 4. 7.2.2.4 Exhaust gas parameters Refer to HJ 76, for the detection method of exhaust gas parameters (oxygen, flow rate, smoke temperature, humidity).

8 Quality assurance

8.1 Installation quality assurance 8.1.1 The installation location and on-site supporting environmental conditions shall meet the requirements of the HJ 75 standard. 8.2 Testing quality assurance 8.2.1 The on-site testing shall be carried out, under the condition that the stationary pollution source discharges pollutants normally. During the initial inspection and re-inspection, a dedicated person must be responsible for supervising the working conditions AND maintain it relatively stable during the test. 8.2.4 For complete extraction and dilution extraction systems, when performing zero and span calibration, in principle, the zero gas and calibration gas must pass through the same path as the sample gas (such as sample collection device, transmission pipeline, pretreatment, etc.). 8.3 Daily operation quality assurance 8.3.1 Regular calibration

9 Testing items

For the stationary pollution source waste gas NMHC-CEMS, the laboratory testing and on-site testing items are as shown in Table 3 and Table 4.The on- site testing items of exhaust gas parameters are as shown in Table 5.See Appendix B, for the relevant record form. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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