GB/T 18163-2020 PDF English (GB/T 18163-2008: Older version)

GB/T18163-2020 (GBT18163-2020): PDF in English

GB/T 18163-2020 GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 97.200.40 Y 57 Replacing GB/T 18163-2008 Specifications of amusement rides astro fighter category ISSUED ON: MARCH 06, 2020 IMPLEMENTED ON: MARCH 06, 2020 Issued by: State Administration for Market Regulation; Standardization Administration of the People's Republic of China. Table of Contents Foreword ... 3  1 Scope ... 5  2 Normative references ... 5  3 Terms and definitions ... 6  4 General rules ... 7  5 Technical requirements ... 7  6 Inspection, testing and test requirements ... 14  7 Accompanying documents, marks, packaging, transport and storage ... 23  Annex A (informative) Examples of common important shafts (pin shafts) and important welds ... 25  Specifications of amusement rides astro fighter category 1 Scope This Standard specifies general rules, technical requirements, inspection, testing and test requirements, accompanying documents, marks, packaging, transport and storage of amusement rides astro fighter category. This Standard is applicable to amusement rides astro fighter category. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB/T 191, Packaging and storage marks GB/T 755-2008, Rotating electrical machines - Rating and performance GB/T 1184, Geometrical tolerancing - Geometrical tolerance for features without individual tolerance indications GB/T 1804, General Tolerances - Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications GB/T 5226.1, Electrical safety of machinery - Electrical equipment of machines - Part 1: General requirements GB 8408, Safety of amusement machines and amusement park equipment GB/T 8923 (all parts), Preparation of steel substrates before application of paints and related products - Visual assessment of surface cleanliness GB/T 9286-1998, Paints and varnishes-Cross cut test for films GB/T 13384, General specifications for packing of mechanical and electrical product GB/T 13912, Metallic coatings - Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods and a full set of design drawings that comply with relevant national standards. 5.1.2 When designing the structure of amusement rides astro fighter category, strength calculation and fatigue strength calculation shall be carried out. If the structure has a tendency to lose stability, the stability calculation needs to be added accordingly. If the equipment as a whole has a tendency to overturn or sideslip, calculations for preventing overturning and sideslip shall be added accordingly. If the parts have deformation requirements, the stiffness calculation needs to be added accordingly. 5.1.3 Important shafts (pin shafts) that are difficult to inspect and detect in amusement rides astro fighter category shall be designed for infinite life. When designing important shafts (pin shafts), strength calculation and fatigue strength calculation shall be carried out. 5.1.4 The calculation of partial load condition of amusement rides astro fighter category shall be, when the maximum design wind speed is 15 m/s, conducted according to the worst eccentric load conditions specified in the design. 5.1.5 In the design stage of amusement rides astro fighter category, risk assessment shall be carried out according to GB/T 34371. The amusement rides astro fighter category that needs to be modified or after the design service life of the whole machine expires, still needs to be used, shall be subjected to risk assessment. The risk assessment shall be carried out from the aspects of the stressed structure and stressed components, electrical control systems and components, equipment operating environment, obstacles around amusement facilities, human factors, accidental factors, emergency rescue. And identify single point of failure. Avoid unacceptable risks during the design phase. There shall be no single point of failure that cannot be detected or monitored. 5.1.6 The manufacturer shall prepare the corresponding process documents according to the requirements of the design documents. The process documents shall be able to guide the manufacturing process of parts and the whole machine and ensure manufacturing quality. 5.1.7 The manufacturer shall, according to the requirements of design documents and process documents, produce conforming parts and keep original records of manufacturing and inspection process. The original record retention period shall not be less than the equipment service life. 5.1.8 The installer shall, according to the requirements of design documents, installation process and installation specifications, guarantee installation quality. Provide the whole machine with conforming installation. Issue an installation certificate. Keep original records of installation and inspection process. 5.2 Machinery and structure non-destructive testing. Non-destructive testing methods and requirements are implemented in accordance with GB/T 34370. For examples of common important shafts (pin shafts) and important welds, see Annex A. 5.2.13 Dimensional tolerance and geometric tolerance of components shall meet the requirements of design documents. Unmarked dimensional tolerance and geometric tolerance of machined parts shall meet the relevant requirements of GB/T 1804 and GB/T 1184. Unmarked dimensional tolerance and geometric tolerance of the welded structure shall meet the relevant requirements of GB/T 19804. 5.2.14 The inclination tolerance between the slewing bearing surface or bearing end surface and the horizontal plane is not more than 1/1000. 5.2.15 The perpendicularity tolerance between the middle column and the horizontal plane is not more than 1/1000. 5.2.16 The perpendicularity tolerance of the center line of the lifting support arm of the passenger device to the center line of the pin at the root of the support arm is not more than 1/1000. 5.2.17 When using rack and pinion transmission, its assembly requirements shall meet the requirements of GB 50231. The contact spot requirements and measurement methods of gear meshing shall be implemented in accordance with GB 50231. 5.2.18 When using belt drive, its assembly requirements shall meet the requirements of GB 50231. The belt shall be properly tensioned without obvious deviation. The guiding device shall be flexible and reliable. 5.2.19 When using pneumatic tires for transmission or as a support, it shall ensure that the tire pressure meets the design requirements. Ensure the safety of passengers when tire pressure drops or punctures. 5.2.20 The motor, reducer and coupling shall be installed well. The co-axiality and end gap of the two shafts of the coupling shall meet the requirements of GB 50231. 5.2.21 Important structural parts shall be provided with effective drainage measures. There shall be no residual water on the outer surface and inside of the structure. 5.2.22 The amusement rides astro fighter category with vibration and jumping motion when the passenger device is running, shall be set with corresponding buffer device. 5.3 Ride system uniform, detailed, bright, complete and consistent in color. There shall be no defects such as roughness, leaking paint, wrong paint, wrinkles, pinholes and severe sagging. It is recommended that the total thickness of the paint film is not less than 80 μm. The paint film adhesion shall meet the quality requirements for level 1 specified in GB/T 9286-1998. 5.6.3 When hot (dip) galvanizing is used for surface protection of metal structures, the zinc layer shall meet the requirements of GB/T 13912. 5.7 Whole machine 5.7.1 The whole machine of amusement rides astro fighter category shall be in good appearance, without damage. 5.7.2 Among the main technical parameters, static parameters such as equipment height, turning diameter, number of cabins, and number of passengers per cabin shall meet the design requirements. The allowable deviation of dynamic parameters such as speed, one-sided swing angle, motion amplitude, speed and design values, is -10%~5%. 5.7.3 The whole machine operation test shall include no load, partial load and full load tests. During the operation test, there shall be no abnormal vibration, shock, heat, sound and jamming. After the operation test, there shall be no abnormal wear, deformation, shedding, permanent deformation and damage to the machinery and structural parts. Electrical components shall not fall off, be damaged, or abnormally heated up. The foundation shall not have uneven settlement and cracks. 5.7.4 The stress of important structure shall meet the design requirements. When necessary, the stress test shall be carried out. The important force structure of the first amusement rides astro fighter category product after the new design and modification design shall be subjected to the stress test. The stress test results shall meet the design requirements. 5.7.5 The amusement rides astro fighter category of which the design acceleration zone is in zone 3, zone 4 and zone 5 specified in GB 8408 shall be subjected to the acceleration test. The acceleration test value shall not exceed 5% of the design value (including impact coefficient). 6 Inspection, testing and test requirements 6.1 Basic requirements 6.1.1 The manufacturer and installer shall formulate specific inspection plans based on relevant standards, design documents, manufacturing processes and 6.1.10 After each test, a test report that contains clear requirements, test results, and comparative assessment results with relevant standards and regulatory requirements and clear conclusions shall be prepared. 6.1.11 The ma.......
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