TSG R7004-2013 PDF English
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| TSG R7004-2013 | English | 205 |
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Regulation on Supervision Inspection for Pressure Vessel
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TSG R7004-2013: Regulation on Supervision Inspection for Pressure Vessel---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/TSGR7004-2013
TSG
Special Equipment Safety Technical Regulation
Regulation on Supervision Inspection for
Pressure Vessel
Issued by. General Administration of Quality Supervision, Inspection
and Quarantine of the People's Republic of China
December 31, 2013
Table of Contents
Foreword... 3
Chapter 1 General Provisions... 9
Chapter 2 General Requirements for Supervision-inspection of Pressure-vessels 13
Chapter 3 Basic Requirements for Manufacture Supervision-inspection of
Pressure-vessels... 17
Chapter 4 Basic Requirements for Supervision-inspection on Installation, Alteration
and Significant Repair of Pressure-vessel... 28
Chapter 5 Supplementary Provisions... 29
Appendix A Special Requirements for Manufacture Supervision-inspection on
Nonmetal and Nonmetal-lined Pressure-vessels... 31
Appendix B Special Requirements for Supervision-inspection of Medical Oxygen
Chamber... 40
Appendix C Special Requirements on Supervision-inspection for Underground Gas
Storage Well... 45
Appendix D Special Requirements on Supervision-inspection for Imported
Pressure-vessel... 48
Appendix E Supervision-inspection Method for Batch-manufactured Products... 52
Appendix F Evaluation on Implementation for Quality Assurance System of
Pressure-vessel Manufacturer... 55
Appendix G Supervision Inspection Certificate of Special Equipment
(Sample-Pattern)... 57
Appendix H Contact List for Supervision-inspection of Special Equipment... 62
Appendix J Notice of Opinions on Supervision-inspection of Special Equipment.. 63
Historical Development (Revision) of Relevant Regulations and Specifications... 64
1.Principle of legal inspection. Supervision inspection for pressure vessels is a legal
inspection. It embodies that China performs mandatory safety supervision for
pressure vessels, and this complies with international practice. Through the mode
of supervision inspection, the nation guarantees the implementation of relevant
safety technical regulations for pressure vessels; the arrangement of all
supervision inspection items (points), inspection contents and requirements are
proposed based on relevant safety technical regulations.
2.The principle that manufacturers are the main body of quality responsibility.
Product quality depends on the process of manufacturing, installation, alteration
and repairing. The manufacturing, installation, alteration and repairing
organizations of pressure vessels must strictly implement quality control and be
responsible for product quality.
3.The principle that supervision inspection items are based on the product quality
plan (or inspection plan, the same below). The quality plan is a document of the
manufacturer. It stipulates special quality measures, resources and activity
sequence in allusion to specific product, service, contract or project.
4.The principle of improving the operability of supervision inspection work. Define
the category of supervision inspection work; classify the supervision inspection
into manufacturing, installation, alteration and significant repairing supervision
inspection. In allusion to different supervision inspection categories, respective
work requirements have been raised.
5.The principle to normalize the monitoring over implementation of quality
assurance system. The effective implementation of quality assurance system is
the key to guarantee the quality. This revision follows the principle to normalize
the monitoring over implementation of quality assurance system; it supplements
the evaluation contents and mode over implementation conditions of quality
assurance system of the manufacturing, installation, alteration and repairing
organizations; it not only requires that the supervision inspection personnel shall
monitor the implementation conditions of quality assurance system according to
the product quality state, but also requires that the supervision inspection agency
shall periodically evaluate the implementation conditions of quality assurance
system of the organization-to-be-inspected. By combining the supervision
inspection work, it simultaneously monitors the resource conditions that the
manufacturing, installation, alteration and repairing organizations persistently
meet the requirements of administrative license; and assists the special
equipment safety supervision and administration departments to carry out
post-certification supervision.
Chapter 1 General Provisions
Article 1 This Regulation is formulated according to "Special Equipment Safety Law
of the People's Republic of China" and "Regulations on Safety Supervision of Special
Equipment" to standardize the supervision inspection [Translator note. hereafter
supervision-inspection] for pressure vessels.
Chapter 2 General Requirements for Supervision-inspection of Pressure-vessels
Article 14 General procedures for supervision-inspection of pressure-vessels are as
follows.
Chapter 3 Basic Requirements for Manufacture
Supervision-inspection of Pressure-vessels
Section 1 Design document and process document
Article 20 Prior to the manufacture of feeding material, the
organization-to-be-inspected submits the design document, the quality plan and the
process documents related to welding procedure specification (WPS) and heat
treatment process of pressure-vessel to the inspector for review.
Chapter 4 Basic Requirements for Supervision-inspection on Installation, Alteration and Significant Repair of Pressure-vessel
Article 49 Construction supervision-inspection on installation, alteration and
significant repair of significant repair pressure-vessels. The supervision-inspection at
least includes the following contents.
Chapter 5 Supplementary Provisions
Article 54 In the process of supervision-inspection, if there is any dispute between
the organization-to-be-inspected and the supervision-inspection agency, domestic
organization-to-be-inspected may submit the dispute to the local
county-level-or-above quality supervision agency for arbitration. When necessary, the
domestic organization-to-be-inspected may appeal to higher quality supervision
agency; the foreign organization-to-be-inspected may appeal to AQSIQ.
Appendix A Special Requirements for Manufacture
Supervision-inspection on Nonmetal and Nonmetal-lined
Pressure-vessels
A1 General requirements
A1.1 Application scope
It is applicable to supervision-inspection of pressure-vessels and glass-lined
pressure-vessel specified in "Nonmetal Pressure Vessels Safety and Technical
Supervision Regulation" (TSG R0001).
A1.2 General requirements
Supervision-inspection of steel pressure parts, which are in combination or connected
with nonmetal, shall be performed according to the requirements of Chapter 3 in this
Regulation.
Pressure test of nonmetal and nonmetal-lined pressure-vessels and
supervision-inspection of exit-factory (completion) information shall be performed
according to the requirements of Article 44 and Article 46 in this Regulation.
Supervision-inspection of product nameplates shall be in accordance with Article 47 of
this Regulation and shall comply with the requirements of "Nonmetal
Pressure-vessels Safety and Technical Supervision Regulation".
The inspector shall emboss steel-seal of supervision-inspection on product
nameplates according to the requirements of Article 48 in this Regulation, and issue
"Supervision Inspection Certificate".
A2 Graphite and graphite-lined pressure-vessels
A2.1 Review for design document, process document and quality plan
TSG R7004-2013
TSG
Special Equipment Safety Technical Regulation
Regulation on Supervision Inspection for
Pressure Vessel
Issued by. General Administration of Quality Supervision, Inspection
and Quarantine of the People's Republic of China
December 31, 2013
Table of Contents
Foreword... 3
Chapter 1 General Provisions... 9
Chapter 2 General Requirements for Supervision-inspection of Pressure-vessels 13
Chapter 3 Basic Requirements for Manufacture Supervision-inspection of
Pressure-vessels... 17
Chapter 4 Basic Requirements for Supervision-inspection on Installation, Alteration
and Significant Repair of Pressure-vessel... 28
Chapter 5 Supplementary Provisions... 29
Appendix A Special Requirements for Manufacture Supervision-inspection on
Nonmetal and Nonmetal-lined Pressure-vessels... 31
Appendix B Special Requirements for Supervision-inspection of Medical Oxygen
Chamber... 40
Appendix C Special Requirements on Supervision-inspection for Underground Gas
Storage Well... 45
Appendix D Special Requirements on Supervision-inspection for Imported
Pressure-vessel... 48
Appendix E Supervision-inspection Method for Batch-manufactured Products... 52
Appendix F Evaluation on Implementation for Quality Assurance System of
Pressure-vessel Manufacturer... 55
Appendix G Supervision Inspection Certificate of Special Equipment
(Sample-Pattern)... 57
Appendix H Contact List for Supervision-inspection of Special Equipment... 62
Appendix J Notice of Opinions on Supervision-inspection of Special Equipment.. 63
Historical Development (Revision) of Relevant Regulations and Specifications... 64
1.Principle of legal inspection. Supervision inspection for pressure vessels is a legal
inspection. It embodies that China performs mandatory safety supervision for
pressure vessels, and this complies with international practice. Through the mode
of supervision inspection, the nation guarantees the implementation of relevant
safety technical regulations for pressure vessels; the arrangement of all
supervision inspection items (points), inspection contents and requirements are
proposed based on relevant safety technical regulations.
2.The principle that manufacturers are the main body of quality responsibility.
Product quality depends on the process of manufacturing, installation, alteration
and repairing. The manufacturing, installation, alteration and repairing
organizations of pressure vessels must strictly implement quality control and be
responsible for product quality.
3.The principle that supervision inspection items are based on the product quality
plan (or inspection plan, the same below). The quality plan is a document of the
manufacturer. It stipulates special quality measures, resources and activity
sequence in allusion to specific product, service, contract or project.
4.The principle of improving the operability of supervision inspection work. Define
the category of supervision inspection work; classify the supervision inspection
into manufacturing, installation, alteration and significant repairing supervision
inspection. In allusion to different supervision inspection categories, respective
work requirements have been raised.
5.The principle to normalize the monitoring over implementation of quality
assurance system. The effective implementation of quality assurance system is
the key to guarantee the quality. This revision follows the principle to normalize
the monitoring over implementation of quality assurance system; it supplements
the evaluation contents and mode over implementation conditions of quality
assurance system of the manufacturing, installation, alteration and repairing
organizations; it not only requires that the supervision inspection personnel shall
monitor the implementation conditions of quality assurance system according to
the product quality state, but also requires that the supervision inspection agency
shall periodically evaluate the implementation conditions of quality assurance
system of the organization-to-be-inspected. By combining the supervision
inspection work, it simultaneously monitors the resource conditions that the
manufacturing, installation, alteration and repairing organizations persistently
meet the requirements of administrative license; and assists the special
equipment safety supervision and administration departments to carry out
post-certification supervision.
Chapter 1 General Provisions
Article 1 This Regulation is formulated according to "Special Equipment Safety Law
of the People's Republic of China" and "Regulations on Safety Supervision of Special
Equipment" to standardize the supervision inspection [Translator note. hereafter
supervision-inspection] for pressure vessels.
Chapter 2 General Requirements for Supervision-inspection of Pressure-vessels
Article 14 General procedures for supervision-inspection of pressure-vessels are as
follows.
Chapter 3 Basic Requirements for Manufacture
Supervision-inspection of Pressure-vessels
Section 1 Design document and process document
Article 20 Prior to the manufacture of feeding material, the
organization-to-be-inspected submits the design document, the quality plan and the
process documents related to welding procedure specification (WPS) and heat
treatment process of pressure-vessel to the inspector for review.
Chapter 4 Basic Requirements for Supervision-inspection on Installation, Alteration and Significant Repair of Pressure-vessel
Article 49 Construction supervision-inspection on installation, alteration and
significant repair of significant repair pressure-vessels. The supervision-inspection at
least includes the following contents.
Chapter 5 Supplementary Provisions
Article 54 In the process of supervision-inspection, if there is any dispute between
the organization-to-be-inspected and the supervision-inspection agency, domestic
organization-to-be-inspected may submit the dispute to the local
county-level-or-above quality supervision agency for arbitration. When necessary, the
domestic organization-to-be-inspected may appeal to higher quality supervision
agency; the foreign organization-to-be-inspected may appeal to AQSIQ.
Appendix A Special Requirements for Manufacture
Supervision-inspection on Nonmetal and Nonmetal-lined
Pressure-vessels
A1 General requirements
A1.1 Application scope
It is applicable to supervision-inspection of pressure-vessels and glass-lined
pressure-vessel specified in "Nonmetal Pressure Vessels Safety and Technical
Supervision Regulation" (TSG R0001).
A1.2 General requirements
Supervision-inspection of steel pressure parts, which are in combination or connected
with nonmetal, shall be performed according to the requirements of Chapter 3 in this
Regulation.
Pressure test of nonmetal and nonmetal-lined pressure-vessels and
supervision-inspection of exit-factory (completion) information shall be performed
according to the requirements of Article 44 and Article 46 in this Regulation.
Supervision-inspection of product nameplates shall be in accordance with Article 47 of
this Regulation and shall comply with the requirements of "Nonmetal
Pressure-vessels Safety and Technical Supervision Regulation".
The inspector shall emboss steel-seal of supervision-inspection on product
nameplates according to the requirements of Article 48 in this Regulation, and issue
"Supervision Inspection Certificate".
A2 Graphite and graphite-lined pressure-vessels
A2.1 Review for design document, process document and quality plan
...... Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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