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NBSHT0845-2010 PDF English

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NBSHT0845-2010: Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig
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NB/SH/T 0845-2010: Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig


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PETROCHEMICAL INDUSTRY STANDARD ICS 75.100 E 34 Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig Issued on. JANUARY 09, 2011 Implemented on. MAY 01, 2011 Issued by. National Energy Administration

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative references... 4 3 Method overview... 4 4 Test equipment... 5 5 Reagents and materials... 5 6 Preparations... 5 7 Calibration and measurement uncertainty... 9 8 Test steps... 10 9 Test evaluation... 10 10 Test report and test validity... 11 11 Reference oil calibrating machine... 11 12 Precision... 12 Appendix A (Informative) Comparison of the chapter numbers between this standard and CEC L-45-99 (2008)... 14 Appendix B (Informative) Shear stability test report for tapered roller bearings... 15

Foreword

This standard modifies and adopts the European Coordination Committee Standard CEC L-45-99 (2008) "Determination of viscosity shear stability of transmission lubricants". This standard was redrafted, according to CEC L-45-99 (2008). In order to be more suitable for China's national conditions, this standard has been revised, when CEC L-45-99 (2008) is adopted. See Appendix A, for structural differences between this standard and CEC L-45-99 (2008). The main technical differences, between this standard and CEC L-45-99 (2008), are as follows. - In this standard, ADD the chapters "1 Scope", "2 Normative references", "3 Method overview", "5 Reagents and materials". - In this standard, DELETE the standards in the CEC L-45-99 (2008) standard, that are not cited in this standard; ADOPT the corresponding current Chinese standards for the cited standards. - In this standard, DELETE "7.3 Standard/definition", "12 Document", "13 Identification/quality", "14 Oil database" in CEC L-45-99 (2008). Appendix A and Appendix B of this standard are informative appendixes. This standard was proposed by China Petrochemical Corporation. This standard shall be under the jurisdiction of the Petroleum Fuels and Lubricants Sub- Technical Committee of National Petroleum Products and Lubricants Standardization Technical Committee (SAC/TC 280/SC 1). Drafting organizations of this standard. Petrochemical Research Institute of China Petroleum & Chemical Corporation, Dalian R&D Center of Lubricating Oil Branch of China National Petroleum Corporation, Beijing R&D Center of Sinopec Lubricating Oil Branch. The main drafters of this standard. Luqiu Qiming, Song Haiqing, Sun Dong, Yang Jiexian, Xia Peng, Tian Sheng. Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig

1 Scope

1.1 This standard specifies a test method, for evaluating the viscosity shear stability of transmission lubricants, using a tapered roller bearing rig. 1.2 This standard applies to all kinds of transmission lubricants. 1.3 This standard deals with certain hazardous materials, operations, equipment, BUT is not intended to make recommendations on all safety issues related thereto. Therefore, users shall establish appropriate safety and protective measures AND determine the applicability of relevant regulatory restrictions, before using this standard.

2 Normative references

The provisions in following documents become the provisions of this Standard through reference in this Standard. For the dated references, the subsequent amendments (excluding corrections) or revisions do not apply to this Standard; however, parties who reach an agreement based on this Standard are encouraged to study if the latest versions of these documents are applicable. For undated references, the latest edition of the referenced document applies. GB/T 265 Petroleum products - Determination of kinematic viscosity and calculation of kinematic viscosity JJF 1001 General terms in metrology and their definitions JJF 1059 Evaluation and expression of uncertainty in measurement

3 Method overview

This method uses a tapered roller bearing rig, under the test conditions similar to the gearbox, to make the lubricant be subject to the action of mechanical shear stress, resulting in permanent viscosity loss; uses the drop rate of the kinematic viscosity of lubricant, to represent the viscosity shear stability of the lubricant.

4 Test equipment

4.1 Rig. Standard four-ball extreme pressure rig, with constant temperature control. 4.3 Test piece. SKF32008XQ tapered roller bearing.

5 Reagents and materials

5.1 N-heptane. Analytically pure, which is used for cleaning test pieces. 5.2 The reference oils are as follows.

6 Preparations

6.1 Preparation of tapered roller bearings and their adapters 6.1.1 Running-in of tapered roller bearings 6.1.2 Cleaning and installation 6.1.2.1 Cleaning Use a suitable solvent, such as n-heptane, to clean tapered roller bearings and their adapters; then blow them dry. 6.3 Determination of kinematic viscosity The kinematic viscosity of the test lubricant, before and after the test, is measured according to the GB/T 265 method, by a capillary viscometer, at a temperature of 100 °C.

7 Calibration and measurement uncertainty

Note. Refer to JJF 1001 and JJF 1059, for relevant terms and definitions of traceability of quantities. 7.1 Measurement uncertainty Two levels of measurement uncertainty are defined for each parameter. 7.2 Calibration interval The interval between two calibrations needs to be adjusted, according to the following conditions.

8 Test steps

8.1 Turn on the thermostat before starting the machine, to preheat the test oil temperature to 50 °C ± 1 °C. 8.2 Adjust the thermostat, to make the oil temperature reach 60 °C ± 1 °C. Then start the machine, to conduct the test, according to the test conditions specified in Table 3. 8.3 Stop the test. Turn off the thermostat. Then remove the tapered roller bearing adapter from the rig. Remove the adapter. Pour the test oil into a clean container.

9 Test evaluation

9.1 Evaluation of relative viscosity change 9.1.1 The viscosity shear stability of the test lubricant is expressed by the relative viscosity loss Rv (%), which is calculated by formula (1).

10 Test report and test validity

10.1 Basic content of the test report The basic contents of the test report shall mainly include. 10.2 Operation data 10.3 Result representation - Viscosity shear loss percentage of the test lubricant (%).

11 Reference oil calibrating machine

11.1 Reference oil calibrating machine In order to check whether the performance of the test equipment is normal, the reference oil calibrating machine test shall be carried out. The laboratory shall perform a rotation test of the three reference oils, according to the matrix given in 11.2; the limit for each reference oil is given in 11.3.If the results exceed these limits, the test piece shall be inspected, according to the running-in procedure of 6.1.1.Only when the rig fully meets the criteria given in this section, can it be used for evaluation tests. NB/SH/T 0845-2010 PETROCHEMICAL INDUSTRY STANDARD ICS 75.100 E 34 Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig Issued on. JANUARY 09, 2011 Implemented on. MAY 01, 2011 Issued by. National Energy Administration

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative references... 4 3 Method overview... 4 4 Test equipment... 5 5 Reagents and materials... 5 6 Preparations... 5 7 Calibration and measurement uncertainty... 9 8 Test steps... 10 9 Test evaluation... 10 10 Test report and test validity... 11 11 Reference oil calibrating machine... 11 12 Precision... 12 Appendix A (Informative) Comparison of the chapter numbers between this standard and CEC L-45-99 (2008)... 14 Appendix B (Informative) Shear stability test report for tapered roller bearings... 15

Foreword

This standard modifies and adopts the European Coordination Committee Standard CEC L-45-99 (2008) "Determination of viscosity shear stability of transmission lubricants". This standard was redrafted, according to CEC L-45-99 (2008). In order to be more suitable for China's national conditions, this standard has been revised, when CEC L-45-99 (2008) is adopted. See Appendix A, for structural differences between this standard and CEC L-45-99 (2008). The main technical differences, between this standard and CEC L-45-99 (2008), are as follows. - In this standard, ADD the chapters "1 Scope", "2 Normative references", "3 Method overview", "5 Reagents and materials". - In this standard, DELETE the standards in the CEC L-45-99 (2008) standard, that are not cited in this standard; ADOPT the corresponding current Chinese standards for the cited standards. - In this standard, DELETE "7.3 Standard/definition", "12 Document", "13 Identification/quality", "14 Oil database" in CEC L-45-99 (2008). Appendix A and Appendix B of this standard are informative appendixes. This standard was proposed by China Petrochemical Corporation. This standard shall be under the jurisdiction of the Petroleum Fuels and Lubricants Sub- Technical Committee of National Petroleum Products and Lubricants Standardization Technical Committee (SAC/TC 280/SC 1). Drafting organizations of this standard. Petrochemical Research Institute of China Petroleum & Chemical Corporation, Dalian R&D Center of Lubricating Oil Branch of China National Petroleum Corporation, Beijing R&D Center of Sinopec Lubricating Oil Branch. The main drafters of this standard. Luqiu Qiming, Song Haiqing, Sun Dong, Yang Jiexian, Xia Peng, Tian Sheng. Determination of viscosity shear stability of transmission lubricants using the tapered roller bearing rig

1 Scope

1.1 This standard specifies a test method, for evaluating the viscosity shear stability of transmission lubricants, using a tapered roller bearing rig. 1.2 This standard applies to all kinds of transmission lubricants. 1.3 This standard deals with certain hazardous materials, operations, equipment, BUT is not intended to make recommendations on all safety issues related thereto. Therefore, users shall establish appropriate safety and protective measures AND determine the applicability of relevant regulatory restrictions, before using this standard.

2 Normative references

The provisions in following documents become the provisions of this Standard through reference in this Standard. For the dated references, the subsequent amendments (excluding corrections) or revisions do not apply to this Standard; however, parties who reach an agreement based on this Standard are encouraged to study if the latest versions of these documents are applicable. For undated references, the latest edition of the referenced document applies. GB/T 265 Petroleum products - Determination of kinematic viscosity and calculation of kinematic viscosity JJF 1001 General terms in metrology and their definitions JJF 1059 Evaluation and expression of uncertainty in measurement

3 Method overview

This method uses a tapered roller bearing rig, under the test conditions similar to the gearbox, to make the lubricant be subject to the action of mechanical shear stress, resulting in permanent viscosity loss; uses the drop rate of the kinematic viscosity of lubricant, to represent the viscosity shear stability of the lubricant.

4 Test equipment

4.1 Rig. Standard four-ball extreme pressure rig, with constant temperature control. 4.3 Test piece. SKF32008XQ tapered roller bearing.

5 Reagents and materials

5.1 N-heptane. Analytically pure, which is used for cleaning test pieces. 5.2 The reference oils are as follows.

6 Preparations

6.1 Preparation of tapered roller bearings and their adapters 6.1.1 Running-in of tapered roller bearings 6.1.2 Cleaning and installation 6.1.2.1 Cleaning Use a suitable solvent, such as n-heptane, to clean tapered roller bearings and their adapters; then blow them dry. 6.3 Determination of kinematic viscosity The kinematic viscosity of the test lubricant, before and after the test, is measured according to the GB/T 265 method, by a capillary viscometer, at a temperature of 100 °C.

7 Calibration and measurement uncertainty

Note. Refer to JJF 1001 and JJF 1059, for relevant terms and definitions of traceability of quantities. 7.1 Measurement uncertainty Two levels of measurement uncertainty are defined for each parameter. 7.2 Calibration interval The interval between two calibrations needs to be adjusted, according to the following conditions.

8 Test steps

8.1 Turn on the thermostat before starting the machine, to preheat the test oil temperature to 50 °C ± 1 °C. 8.2 Adjust the thermostat, to make the oil temperature reach 60 °C ± 1 °C. Then start the machine, to conduct the test, according to the test conditions specified in Table 3. 8.3 Stop the test. Turn off the thermostat. Then remove the tapered roller bearing adapter from the rig. Remove the adapter. Pour the test oil into a clean container.

9 Test evaluation

9.1 Evaluation of relative viscosity change 9.1.1 The viscosity shear stability of the test lubricant is expressed by the relative viscosity loss Rv (%), which is calculated by formula (1).

10 Test report and test validity

10.1 Basic content of the test report The basic contents of the test report shall mainly include. 10.2 Operation data 10.3 Result representation - Viscosity shear loss percentage of the test lubricant (%).

11 Reference oil calibrating machine

11.1 Reference oil calibrating machine In order to check whether the performance of the test equipment is normal, the reference oil calibrating machine test shall be carried out. The laboratory shall perform a rotation test of the three reference oils, according to the matrix given in 11.2; the limit for each reference oil is given in 11.3.If the results exceed these limits, the test piece shall be inspected, according to the running-in procedure of 6.1.1.Only when the rig fully meets the criteria given in this section, can it be used for evaluation tests. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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