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GB/T 20234.1-2011 (GBT20234.1-2011)

GB/T 20234.1-2011_English: PDF (GBT 20234.1-2011, GBT20234.1-2011)
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GB/T 20234.1-2011English285 Add to Cart 0--9 seconds. Auto-delivery Connection set for conductive charging for electric vehicles -- Part 1: General requirements Obsolete GB/T 20234.1-2011

BASIC DATA
Standard ID GB/T 20234.1-2011 (GB/T20234.1-2011)
Description (Translated English) Connection set for conductive charging for electric vehicles - Part 1: General requirements
Sector / Industry National Standard (Recommended)
Classification of Chinese Standard T35
Classification of International Standard 43.040.99
Word Count Estimation 17,184
Date of Issue 2011-12-22
Date of Implementation 2012-03-01
Older Standard (superseded by this standard) GB/T 20234-2006
Quoted Standard GB 2099.1; GB/T 3956; GB 4208; GB/T 5013; GB/T 5023; GB/T 11918-2001; GB/T 16916.1; GB/T 16917.1; GB/T 18487.1; GB/T 19596
Drafting Organization China Automotive Technology and Research Center
Administrative Organization National Automotive Standardization Technical Committee
Regulation (derived from) National Standards Bulletin 2011 No. 21
Issuing agency(ies) General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, China National Standardization Administration Committee
Summary This standard specifies the electric vehicle conductive charging connections definitions, requirements, test methods and inspection rules. This section applies to electric vehicle conductive charging with a charging connection device: AC rated voltage not exceeding 690V, frequency 50Hz, rated current not exceeding 250A, DC rated voltage not exceeding 1000V, rated current not exceeding 400A. If the charging power supply interface used to connect devices in line with GB 2099. 1 standardized plugs and sockets, this section does not apply to these plugs and sockets.

Standards related to: GB/T 20234.1-2011

GB/T 20234.1-2011
ICS 43. 040. 99
T 35
GB
NATIONAL STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
Replacing GB/T 20234-2006
Connection set of conductive charging for
electric vehicles - Part 1. General requirements
ISSUED ON. DECEMBER 22
IMPLEMENTED ON. MARCH 01
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of the People's Republic of China;
Standardization Administration of the People's Republic of
China
Table of Contents
Foreword ... 3 
1  Scope ... 4 
2  Normative references ... 4 
3  Terms and definitions ... 5 
4  Symbols and abbreviations ... 7 
5  Rated value of connection set for charging ... 8 
6  Requirements ... 9 
7  Test methods ... 14 
8  Test rules ... 20 
Annex A (Informative) Electric vehicle charging mode and connection mode ... 21 
Foreword
GB/T 20234 Connection Set of Conductive Charging for Electric Vehicles consists of 3
parts.
— Part 1. General Requirements;
— Part 2. AC charging coupler;
— Part 3. DC charging coupler;
This Part is part 1 of GB/T 20234.
Drafting of this Part is based on the regulations in GB/T 1.1-2009.
This Part replaces GB/T 20234-2006 General Requirements for Plugs, Socket-outlets,
Vehicle Connectors and Vehicle Inlets for Conductive Charging for Electric Vehicle.
This Part is formulated by reference to IEC 62196-1 Plugs, Socket-outlets, Vehicle
Connectors and Vehicle Inlets for Conductive Charging for Electric Vehicles (CDV). And it
is based on the domestic situations.
This Part shall be administered by National Technical Committee of Auto Standardization
(SAC/TC 114).
Drafting organizations of this Part. China Automotive Technology and Research Center,
China Electricity Council, and China National Electrical Apparatus Research Institute Co.,
Ltd.
Participating organizations of this Part. State Grid Corporation of China, China Southern
Grid Institute, State Grid Electric Power Research Institute, Tianjin Qingyuan Electrical
Vehicle Co., Ltd; Shen Zhen BYD Auto Co., Ltd, Potevio New Energy Power Co., Ltd,
Beijing Top Electric Co., Ltd, Nanjing MENNEKES Electric apparatus Co., Ltd, Chery
Vehicle Co., Ltd, Dongfeng Electrical Vehicle Co., Ltd, and SAIC Motor.
Main Drafters of this Part. Qian Yuehua, Zhou Rong, Luo Huaiping, Teng Zijian, Jia
Junguo, Meng Xiangfeng, Zhanghai, Wu Junyang, Zhao Chunming, Liu Yongdong, Jin
Weidong, Ni Haijin, Yang Xiaolun, Fang Yunzhou, Pan Xiaosong, and Wu Zhiqiang.
Connection set of conductive charging for electric
vehicles - Part 1. General requirements
1 Scope
This Part of GB/T 20234 specifies the definition, requirements, testing methods and
testing specifications for connection set of conductive charging for electric vehicles.
This Part applies to connection set of conductive charging for electric vehicles, with.
- The rated AC Voltage is not greater than 690 V, frequency of 50 Hz, rated current
is not greater than 250 A;
- The rated DC voltage is not greater than 1 000 V, the rated current is not greater
than 400 A.
If the power supply coupler of connection set of conductive charging USES the
standardized plugs which meets the requirements of GB 2099.1, then this Part does not
apply for these plugs.
Note. Vehicle in this Part refer to the electric vehicle which can be charged externally.
2 Normative references
The articles contained in the following documents become part of this document when
they are quoted herein. For the dated documents quoted with date, only the dated
documents apply to this document. For the undated documents so quoted, the latest
editions (include all the modifications) shall be applicable to this Standard.
GB 2099.1 Plugs and socket - Outlets for household and similar purposes - Part 1.
General requirements
GB/T 3956 Conductors of insulated cables
GB 4208 Degrees of protection provided by enclosure (IP code)
GB/T 5013 Rubber insulated cables of rated voltages up to and including 450/750 V
GB/T 5023 Polyvinyl chloride insulated cables of rated voltages up to and including
450/750V
GB/T 11918-2001 Plugs, socket - outlets and couplers for industrial purposes - Part 1.
General requirements
GB/T 16916.1 Residual current operated circuit - Breakers without integral over current
protection for household and similar uses (RCCB) - Part 1. General rules
GB/T 16917.1 Residual current operated circuit - Breakers with integral over current
protection for household and similar uses (RCBO) - Part 1. General rules
GB/T 18487.1 Electric vehicle conductive charging system - Part 1. General
requirements
GB/T 19596 Terminology of electric vehicles
3 Terms and definitions
For the purpose of this document, the following terms and definitions AND the terms
defined in GB/T 19596, GB/T 18487.1, GB/T 11918-2001 apply to this document.
3.1
Connection set for charging
When the electric vehicle is charged, the COMPONENTS connecting the electric vehicle
and the power supply equipment of electric vehicle, except the cables, MAY INCLUDE
power supply coupler, vehicle coupler, in-cable control box, and in-cable lid, etc. Diagram
of charging connection set is shown in Figure 1.
Note. The suitable charging mode and the connecting method of the connection set for charging may
refer to annex A.
3.2
Charging coupler
In connection set for charging – except the cables and cable control box (if any) – it
includes power supply coupler and vehicle coupler.
DC+ DC positive or battery positive side
DC- DC power negative or battery negative
CP control confirmation
CC Charging connection confirmation
S+ charging communication 1
S- charging communication 2
A+ low voltage auxiliary power, positive (such as 12 V+, 24 V+)
A- low voltage auxiliary power, negative (such as 12 V-, 24 V-)
IPX X (related numbers) IP Code (protection level in GB 4208)
5 Rated value of connection set for charging
5.1 Rated working voltage (optimum value)
250 V(AC)
440 V(AC)
690 V(AC)
400 V(DC)
750 V(DC)
0 V~30 V(DC)(used for signal, control or low auxiliary power)
5.2 Rated working current (optimum value)
16 A(AC)
32 A(AC)
63 A (AC)
125 A (AC)
250 A (AC)
125 A (DC)
250 A (DC)
400 A (DC)
2 A(DC)(only used for signal or control)
20 A(DC)(only used for low voltage auxiliary power supply)
following requirements.
a) Grip zone temperature tolerance for power supply plug and vehicle plug shall be.
— Mental parts 50°C;
— Non-mental part 60°C.
b) Non grip zone temperature tolerance for power supply plug and vehicle plug shall be.
— Mental parts 60°C;
— Non-mental part 85°C;
C) Temperature rise for terminals shall not over 50 K.
6.14 Cables and connections
Cable and the other connections of connection set for charging shall meet the
requirements in section 23 in GB/T 11918-2001, and the requirements in GB/T 5013 and
GB/T 5023. However, for some of the testing methods and relocation requirements, they
are shown in 7.14.
6.15 Mechanical strength
Cables and its connections for connection set for charging shall meet requirements in
section 24 in GB/T 11918-2001.
6.16 Rivets, current-carrying parts and connection
Rivets, current-carrying parts and connections of charging coupler shall meet
requirements of section 25 in GB/T 11918-2001.
6.17 Creepage distance, electrical clearance and distance through the sealant
Creepage distance, electrical clearance and distance through the sealant shall meet
requirements in section 26 in GB/T 11918-2001.
6.18 Thermal tolerance, fire resistance and tracking resistance
Thermal tolerance, fire resistance and tracking resistance shall meet requirements in
section 2 in GB/T 11918-2001.
6.19 Corrosive and rust protection
Corrosive and rust protection requirements for charging coupler shall meet requirements
in section 28 in GB/T 11918-2001.
6.20 Short circuit current withstand ability test
Short circuit current withstand ability test for charging coupler shall meet requirements of
section 29 in GB/T 11918-2001.
6.21 Vehicle rolling
Vehicle rolling test for power supply plug and vehicle socket shall be conducted according
to 7.21. And the followings shall not occur.
— Protection level cannot meet requirements in 6.9;
— Creepage distance, electrical clearance and distance through the sealant cannot
meet requirements in 6.17;
— Other symptoms which may cause fire or electric shock;
— Dielectric strength cannot meet requirements in 6.10.
7 Test methods
7.1 General provisions
7.1.1 Unless it is specified otherwise, the sample test shall be conducted under the
temperature of (20±5)°C. And it is tested according to the delivery condition.
7.1.2 All testing instruments and equipment shall be precise enough. And the precision
shall be at least 1 quantity-level higher that the tested indication precision, or the tolerance
shall be less than 1/3 of the allowable tolerance.
7.1.3 The tests in this Part are all ty...
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