GB 5083-2023 PDF English
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| GB 5083-2023 | English | 275 |
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General rules for designing the production facilities in accordance with safety and health requirements
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| GB 5083-1999 | English | 90 |
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GB 5083-2023: General rules for designing the production facilities in accordance with safety and health requirements
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GB
NATIONAL STANDARD OF THE
PEOPLE'S REPUBLIC OF CHINA
ICS 13.110
CCS C 68
Replacing GB 5083-1999
General rules for designing the production facilities in
accordance with safety and health requirements
Issued on. DECEMBER 28, 2023
Implemented on. JANUARY 1, 2025
Issued by. State Administration for Market Regulation;
Standardization Administration of PRC.
Table of Contents
Foreword... 3
1 Scope... 5
2 Normative references... 5
3 Terms and definitions... 5
4 Overall requirements... 6
5 General requirements... 7
5.1 Adaptability... 7
5.2 Materials... 7
5.3 Stability... 8
5.4 Surfaces, edges and corners... 9
5.5 Manipulators... 9
5.6 Signal and display systems, control systems... 9
5.7 Working position... 12
5.8 Lighting... 14
5.9 Installation, lifting and transportation... 14
5.10 Inspection and maintenance... 15
6 Special requirements... 15
6.1 Movable parts... 15
6.2 High-speed rotating and easy-to-fly-off objects... 16
6.3 Overcooling and overheating... 16
6.4 Fire and explosion prevention... 16
6.5 Hydraulics and pneumatics... 18
6.6 Noise and vibration... 18
6.7 Dust and toxic substances... 18
6.8 Ionizing or non-ionizing radiation... 19
6.9 Laser... 19
6.10 Lightning protection, anti-static and electric shock protection... 19
7 Others... 20
Foreword
This document is drafted in accordance with the provisions of GB/T 1.1-2020
Directives for standardization - Part 1.Rules for the structure and drafting of
standardizing documents.
This document replaces GB 5083-1999 General rules for designing the production
facilities in accordance with safety and health requirements. Compared with GB 5083-
1999, in addition to structural adjustments and editorial changes, the main technical
changes are as follows.
-- The term and definition of "production facilities" are changed (see 3.1; see 3.1
of the 1999 edition);
-- The requirements for full life cycle safety risks are added (see 4.1 and 4.2);
-- The requirements for starting and stopping are added (see 5.6.3, 5.6.5);
-- Control system operational risks and switch operation requirements are added
(see 5.6.2.1, 5.6.2.9);
-- The requirements for installation, hoisting and transportation are changed (see
5.9.1, 5.9.3; see 5.9.2 of the 1999 edition);
-- The requirements for fire protection and explosion protection are changed (see
6.4.1, 6.4.2, 6.4.3; see 6.4.1, 6.4.2, 6.4.3 of the 1999 edition);
-- The requirements for anti-static and electric shock protection are added (see
6.10.2, 6.10.3);
-- The requirements for the equipment manual are changed (see 7.2; see 7.2 of the
1999 edition);
-- The relevant contents of environmental protection facilities are added (see 6.7.1,
6.7.2);
-- The relevant contents of intelligentizing and remote control are added (see
5.6.2.3, 5.6.2.11, 5.6.2.12, 6.4.5);
-- The content of failure mode and failure analysis of production facilities based on
risk assessment is added [see 4.7 a)].
Please note that some of the contents of this document may involve patents. The issuing
organization of this document does not assume the responsibility for identifying patents.
This document is proposed by and under the jurisdiction of the Ministry of Emergency
Management of the People's Republic of China.
The previous versions of this document and the documents it replaces are as follows.
-- First issued in 1985 as GB 5083-1985 and first revised in 1999;
-- This is the second revision.
General rules for designing the production facilities in
accordance with safety and health requirements
1 Scope
This document specifies the overall requirements, general requirements and special
requirements for the safety and health design of various types of production facilities.
This document applies to all types of production facilities except air and water vehicles,
water facilities, electrical equipment and nuclear power equipment.
2 Normative references
The contents of the following documents constitute the essential clauses of this
document through normative references in this text. Among them, for referenced
documents with dates, only the versions corresponding to the dates are applicable to
this document; for referenced documents without dates, the latest versions (including
all amendments) are applicable to this document.
GB 2893 Safety colours
GB 2894 Safety signs and guideline for the use
GB 4053.1 Safety requirements for fixed steel ladders and platform - Part 1.Steel
vertical ladders
GB 4053.2 Safety requirements for fixed steel ladders and platform - Part 2.Steel
inclined ladders
GB 4053.3 Safety requirements for fixed steel ladders and platform - Part 3.
Industrial guardrails and steel platform
3 Terms and definitions
The following terms and definitions apply to this document.
3.1 production facilities
Various machines, facilities (including environmental protection facilities), devices and
appliances used in the production process for the production, processing, manufacturing,
inspection, transportation, loading and unloading, installation, storage and maintenance
of products.
4 Overall requirements
4.1 The designing of production facilities shall identify the safety risks throughout
facilities' life cycles, such as various working conditions and environments, especially
the safety risks under abnormal working conditions and adverse environments, and take
corresponding safety and health protection measures.
4.4 The design of production facilities shall comply with ergonomic principles to
protect the physiological and mental health of operators.
4.5 The designing of production facilities shall identify the risk of accidental release of
hazardous energy, and measures shall be taken to control hazardous energy or energy
carriers to ensure that the production facilities meet safety and health requirements.
4.6 The designing of production facilities shall ensure safety and health requirements
are met through the following means.
4.7 The designing of production facilities shall select safety and health technical
measures in the following order of priority.
4.8 Within the specified design service life, production facilities shall meet safety and
health requirements. For parts and devices that affect safe operation and control,
reliability indicators that meet product standards shall be specified.
5 General requirements
5.1 Adaptability
Within the specified design service life, production facilities shall meet the
requirements of the use environment, especially the requirements of corrosion
resistance, wear resistance, fatigue resistance, aging resistance, deformation resistance
and other failure resistance.
5.2 Materials
5.2.1 The materials used for manufacturing production facilities shall be able to
withstand the physical, chemical and biological effects occurring under the specified
conditions of use within the specified design service life.
5.2.6 The foundation and body of production facilities whose internal medium has fire
or explosion risks shall be made of non-combustible materials.
5.3 Stability
5.3.1 Production facilities shall not overturn or occur movement or displacement
outside the allowable range under the action of vibration, wind load or other external
loads.
5.4 Surfaces, edges and corners
Without affecting the use function, the parts and components of production facilities
that may be touched by people shall not be designed with sharp angles, edges, rough
surfaces and protruding parts that may cause personal injury.
5.5 Manipulators
The design, selection and configuration of manipulators shall comply with ergonomic
requirements, be compatible with the characteristics of the operating parts of the human
body (especially the functional characteristics) and the control tasks, and meet the
following requirements.
5.6 Signal and display systems, control systems
5.6.1 Signal and display systems
The design, selection and configuration of signal and display systems shall adapt to
human perception characteristics and meet the following requirements.
5.6.2 Control systems
5.6.2.1 All operations of control and regulating devices shall not create new risks.
5.6.2.6 The control system shall ensure that logic errors, electromagnetic interference,
or software and hardware failures in the system will not cause danger. The key
components and control valves in the system shall meet the reliability index
requirements.
5.6.2.10 The reliability indicators of the monitoring, regulating, actuator, trigger signal,
signal transmission, and signal logic identification of the automatic control system shall
be higher than the reliability indicators of the production facilities.
5.6.2.11 When a production facility has two control modes. local control and remote
control, remote control shall not cause danger of local control.
5.6.4 Prevention of unexpected startup
5.6.4.1 For a production facility whose dangerous areas need to be observed or accessed
by human body parts (hands or arms) when adjusting, inspecting and repairing, the
following measures shall be taken in the design to prevent accidental start-up.
5.6.4.2 Safety and health guard devices with mandatory functions shall be designed to
prevent accidental start-up of production facilities.
5.6.4.3 A stop control device shall be installed to prevent the power source that is
accidentally cut off from being automatically connected and to avoid dangerous
operation of the production facilities.
5.6.5 Stop
5.7 Working position
5.7.1 Operating position
The operating position on the production facilities for personnel to work shall be safe
and reliable, and shall meet the requirements of human-computer interaction functions.
The working space shall ensure that all parts of the operator's body can move normally
during operation. There shall be a safe escape space at dangerous operating points.
5.7.2 Operating posture
The operating position of production facilities shall be designed with priority in the
sitting posture.
5.8 Lighting
5.9 Installation, lifting and transportation
6 Special requirements
6.1 Movable parts
6.1.1 Movable parts that may be touched and easily cause personal injury during the
operation of production facilities shall be equipped with safety and health guard devices.
6.1.4 The design of safety and health guard devices for movable parts shall meet the
following requirements.
6.1.5 Based on the plane where the operator's operating position is located, all exposed
hazardous components and dangerous parts such as transmission belts, rotating shafts,
transmission chains, couplings, pulleys, gears, flywheels, sprockets, and electric saws,
within a height of 2 m shall be equipped with safety and health guard devices.
6.2 High-speed rotating and easy-to-fly-off objects
6.4 Fire and explosion prevention
6.4.1 For production facilities that produce, use, process, store or transport flammable
and explosive media (including dust, wastewater, waste gas or hazardous waste that
may cause fire or explosion), appropriate protective measures shall be taken according
to the different properties of the flammable and explosive media, such as ignition
temperature, flash point, and explosion limit, including but not limited to.
6.8 Ionizing or non-ionizing radiation
For any production facilities that can generate ionizing radiation or non-ionizing
radiation, appropriate shielding measures shall be taken; remote operation or automated
operation shall be preferentially adopted; monitoring and alarm devices, etc. and
warning signs shall be set up.
6.9 Laser
The design of laser devices in production facilities shall meet the following
requirements.
6.10 Lightning protection, anti-static and electric shock protection
6.10.1 Lightning protection
7 Others
7.1 The production facilities shall be marked with the name, model and other
information of the equipment. Safety signs and warning signs shall be set up at the parts
of the production facilities that are prone to danger. The graphics, symbols, texts, colors,
etc.
7.2 In addition to basic technical content, the operating instructions for production
facilities shall also include special safety and health requirements and emergency
response requirements for handling, storage, installation, commissioning, operation,
overhaul and repair (including online monitoring, alarm systems, intelligent diagnosis,
remote monitoring, etc.), and maintenance of the equipment.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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