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Code for waste-to-energy plant from the unit commissioning to completed acceptance
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DL/T 2013-2019
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Basic data | Standard ID | DL/T 2013-2019 (DL/T2013-2019) | | Description (Translated English) | Code for waste-to-energy plant from the unit commissioning to completed acceptance | | Sector / Industry | Electricity & Power Industry Standard (Recommended) | | Classification of Chinese Standard | F19 | | Classification of International Standard | 27.180 | | Word Count Estimation | 25,247 | | Date of Issue | 2019-06-04 | | Date of Implementation | 2019-10-01 | | Regulation (derived from) | Natural Resources Department Announcement No. 7 of 2019 | | Issuing agency(ies) | National Energy Administration |
DL/T 2013-2019: Code for waste-to-energy plant from the unit commissioning to completed acceptance ---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
Code for waste-to-energy plant from the unit commissioning to completed acceptance
ICS 27.180
F 19
Record number. 63143-2018
People's Republic of China Electric Power Industry Standard
Start-up trial operation and acceptance regulations for waste incineration power plants
2019-06-04 released
2019-10-01 implementation
Issued by National Energy Administration
Table of contents
Foreword...II
1 Scope...1
2 Normative references...1
3 Terminology...1
4 General...2
5 Organization and Responsibilities of Trial Operation...3
5.1 Start the acceptance committee...3
5.2 Trial Operation Command...3
5.3 Responsibilities of the unit...5
6 Unit trial operation and handover acceptance...8
6.1 Segment trial operation stage...8
6.2 The whole set of start-up trial operation stage...9
6.3 Unit handover acceptance...12
6.4 Special circumstances description...12
7 Crew assessment...13
Appendix A (Informative Appendix) Check and Confirmation of Trial Operation Conditions at Each Stage...15
Appendix B (informative appendix) Equipment or system custody transfer visa card...19
Appendix C (informative appendix) Unit handover and production handover letter...20
Foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009 "Guidelines for Standardization Work Part 1.Standard Structure and Compilation".
Please note that certain contents of this document may involve patents. The issuing agency of this document is not responsible for identifying these patents.
This standard was proposed and managed by the China Electricity Council.
Drafting organizations of this standard. China Electric Power Development Promotion Association, Beijing Municipal Management Committee, Shougang Environmental Industry Co., Ltd.
Company, China Aviation Planning and Design Research Institute Co., Ltd., Beijing Lianchuang Zhicheng Automation Technology Service Co., Ltd., China Jin
Jiang Environmental Holding Co., Ltd., Beijing New Energy and Renewable Energy Technology Development Co., Ltd.
The main drafters of this standard. Zhu Weiming, Jia Yanming, Zhao Weibin, Zhao Shuming, Zhang Wei, Liu Yinghua, Liu Zhe, Che Weitong,
Chen Xiaofeng, Cao Huizhang, Jiao Benchen, Wang Wuzhong, Fang Chaojun.
This standard is issued for the first time.
The opinions or suggestions in the implementation of this standard are fed back to the Standardization Center of China Electricity Council (Beijing Baiguang
Lu Er Tiao No. 1, 100761).
Start-up trial operation and acceptance regulations for waste incineration power plants
1 Scope
This standard specifies the basic requirements for the start-up trial operation and the acceptance of each stage of the trial operation of waste incineration power plants.
This standard applies to all kinds of new construction, expansion and reconstruction of waste incineration power generation construction projects.
2 Normative references
The following documents are indispensable for the application of this document. For dated reference documents, only the dated version is suitable
Used in this document. For undated references, the latest version (including all amendments) applies to this document.
GB 12348 Environmental Noise Emission Standard at the Boundary of Industrial Enterprises
GB 14554 Emission Standard of Odor Pollutants
GB 18485 Standard for pollution control of domestic waste incineration
CJJ 90 Technical Specification for Municipal Solid Waste Incineration Treatment Engineering
DL/T 5437 Start-up trial operation and acceptance regulations for thermal power generation construction projects
HJ 2025 Technical specification for hazardous waste collection, storage and transportation
3 Term
The following terms and definitions apply to this document
3.1
Incineration line
Equipment for incineration, heat exchange, flue gas purification, slag discharge and slag removal, fly ash collection and transportation, control and other equipment configured for waste incineration treatment
And the general name of the facility.
3.2
Flue gas cleaning system
A system composed of flue gas purification treatment facilities.
3.3
Leachate treatment system
A system consisting of leachate treatment facilities.
3.4
Waste pretreatment
In the incineration process, the garbage is crushed, dried, and sorted to remove the incombustibles in the garbage and reduce the waste in the garbage.
The process of moisture content.
3.5
Fly ash
Solid substances discharged from the flue gas purification system.
3.6
Slag
The residue discharged from the slag outlet during the waste incineration process.
3.7
Commissioning of individual equipment and subsystem
Dynamic inspection and trial operation of stand-alone equipment and systems.
3.8
Unit start-up and commissioning
On the basis of the completion of the branch trial operation, commissioning, production, construction, and supervision units will participate in the whole set of equipment
The process of initiating trial run to achieve trial production conditions.
3.9
Generator set (72 24) h full load trial operation
After completing the whole set of start-up trial operation, the trial operation work done to check the overall performance of the production line should be completed by
The start time of the commercial operation. When the single unit capacity of waste incineration generator set is below 100MW, full load trial operation shall be adopted.
4 General
4.1 The trial operation of the unit is a comprehensive inspection of the equipment manufacturing, design, construction, commissioning and production of the machine, electricity, furnace and its supporting systems
An important part of management is to ensure the safety, environmental protection, stability, and economic input of system equipment, form production capacity, and give full play to
Key procedures for environmental protection and investment benefits.
4.2 The trial operation of the unit should be divided into single unit trial operation, sub-system trial operation and other partial trial operation, no-load trial operation, load trial operation, and full operation.
The whole set of load trial run and other start trial run. The sub-system trial run and the entire set of start-up trial run should be undertaken by a unit with corresponding debugging capabilities and qualifications.
Burden.
4.3 For unit trial operation and stage acceptance work, a unit trial operation headquarters and a commissioning acceptance committee should be established. Trial operation of the unit and
The handover and acceptance of each stage shall be carried out under the leadership of the trial operation headquarters. Preparations for the start-up trial operation of the unit,
Special matters and transfer production conditions shall be reviewed and decided by the commissioning acceptance committee.
4.4 The commissioning and quality acceptance of the subdivision trial run and the entire set of start trial run shall comply with CJJ 90 and the relevant power construction engineering of the power industry.
Process debugging technical specifications and quality acceptance procedures.
4.5 Before the unit is handed over to production, the branch trial run and the entire set of start trial run should be completed, and the corresponding quality acceptance procedures should be completed. should
Complete (72 24)h trial run according to the requirements of this regulation. After the unit is handed over to production, it shall go through the handover signing procedures.
4.6 The trial operation of the unit and the handover and acceptance at all stages shall comply with laws, regulations and mandatory standards, waste incineration and electricity
The relevant standards of the power industry and the approval documents, design requirements, and effective contracts of this project.
4.7 Before starting the trial operation of the complete set of units, it shall be supervised and approved by the power construction quality supervision agency.
After the completion, the quality supervision and evaluation shall be carried out by the power construction quality supervision agency.
4.8 The units handed over to production shall be checked and accepted after completing the required test items, complying with the relevant regulations on grid connection and commercial operation and handling
After the relevant procedures, it can be transferred to commercial operation.
4.9 The power construction quality supervision agency shall conduct on-site supervision and inspection, and the construction unit shall be responsible for organizing all relevant construction units to do
For all preparations, relevant construction units should participate and cooperate.
4.10 The construction unit is responsible for organizing all preparations for unit acceptance, and the construction unit must prepare relevant materials and participate in
And cooperate with the acceptance inspection.
5 Organization and responsibilities of trial run
5.1 Start the acceptance committee
5.1.1 Composition
5.1.1.1 The initiation of the acceptance committee shall be composed of investors, municipalities, fire protection, environmental protection, safety supervision, water affairs and other relevant government departments,
Power construction quality supervision agency, power grid dispatching, project company, design, construction, main equipment supplier, supervision, commissioning
Representatives of other units.
5.1.1.2 The start-up acceptance committee shall have one chairman, and several vice-chairmen and members.
5.1.1.3 The chairman should be taken by the investor, and the deputy chairman and members should be taken by the construction unit, relevant government departments and various participants.
The construction unit coordinates, proposes a list of members, and submits it to the project supervisor unit for approval.
5.1.2 Duty period
The start-up acceptance committee shall be formed and start to work before the start of the whole set of units, until the handover of the unit is completed.
So far.
5.1.3 Responsibilities
5.1.3.1 Before the start of the test operation of the whole set of units, the start-up acceptance committee shall convene a meeting to review relevant units of the test operation command.
Report on the complete set of start-up preparations, coordinate the external conditions of the complete set of start-up, determine the complete set of start-up time and other
Related matters.
5.1.3.2 During the start-up trial operation of the entire unit, if the trial operation headquarters cannot make a decision, the commander-in-chief shall propose
When an application is made, the start-up acceptance committee shall convene an interim meeting to discuss and decide related matters.
5.1.3.3 After the unit has completed the entire set of start-up test operations, the start-up acceptance committee shall convene a meeting to review relevant
Report on the start-up trial operation of the whole set of units and handover production conditions, coordinate the unfinished matters after the whole set of start-up trial operation, and determine the unit
After the transfer of production related matters, preside over the signing procedures for the transfer of production units.
5.2 Trial Operation Command
5.2.1 Composition
5.2.1.1 The trial operation headquarters shall consist of a commander in chief and several deputy commanders and members.
5.2.1.2 The chief commander should be the general manager of the construction project company and be appointed by the engineering supervisor.
5.2.1.3 The deputy commander-in-chief and several members, the specific candidates are negotiated by the commander-in-chief and the participating units of the project, and the incumbent is proposed
The list of personnel shall be submitted to the engineering supervisory unit for approval.
5.2.1.4 The trial operation headquarters consists of a branch trial operation group, a complete set of trial operation group, acceptance inspection group, production operation group, and comprehensive
Management group. According to the needs of the work, each group can have several professional groups.
Participating units are appointed through consultation and reported to the project supervisor unit for record.
5.2.2 Duty period
The trial operation headquarters shall be formed and start to work from one month before the start of the trial operation of the crew unit, until the completion of the transfer of the crew
Until the signing procedure for the transfer of property.
5.2.3 Responsibilities
5.2.3.1 Comprehensively organize and coordinate the trial operation of the crew.
5.2.3.2 Take full responsibility for the safety, quality, progress and benefits during the trial operation.
5.2.3.3 Approval of commissioning plans or measures for important projects (such as commissioning outline, booster station and plant power receiving measures, chemical
Cleaning measures, steam pipe blowing measures, boiler start-up measures, steam turbine start-up measures, flue gas treatment system integration
Set of start-up measures, complete set of electrical start-up measures, load rejection test measures, etc.) and stand-alone test operation plan, sub-system test operation plan and
The whole set of start trial operation plan.
5.2.3.4 After the establishment of the start-up acceptance committee, under the leadership of the chairman, prepare the plenary meeting of the start-up acceptance committee.
During the inter-sessional period, the representative started the acceptance committee to preside over the whole set of standing command work for starting the trial operation.
5.2.3.5 Coordinate and solve major problems in trial operation.
5.2.3.6 In the event of equipment damage or unplanned interruption of operation during the trial operation of the unit, the commander-in-chief shall preside
All participating units of the project conduct accident investigation and analysis, and formulate corresponding preventive measures.
5.2.3.7 Organize and coordinate the inspection and acceptance of visas for all groups and stages of the trial operation headquarters.
5.2.3.8 Divisional Trial Operation Team
a) Composition
The branch trial operation team shall be composed of relevant units such as construction, commissioning, construction, production, supervision, design, and major equipment suppliers
The representative composition. A team leader shall be appointed by the deputy commander in charge of the main construction unit, and several deputy team leaders shall be transferred
The deputy commander or member of the trial, construction, supervision and production units.
b) Duties
The main responsibilities of the branch trial operation team shall include the following.
1) Responsible for proposing single machine test operation plan and sub-system test operation plan, and submitting to the commander-in-chief for approval;
2) Responsible for the organization and leadership, overall arrangement and command coordination of the branch trial operation stage. Organize reasonably according to the trial run plan
Civil engineering, installation, and single-unit commissioning work to create conditions for single machine trial operation and sub-system trial operation;
3) Before the first trial operation of the stand-alone machine and the system, organize and check the conditions for the trial operation of the stand-alone machine and the system.
Check the confirmation form of shipping conditions and apply for multi-party visa;
4) Organize research and solve the problems found in the branch trial operation;
5) Organize the handling of single machine trial run acceptance visa and sub-system trial run acceptance visa work.
5.2.3.9 Complete test run group
a) Composition
The whole set of trial operation team shall be commissioned, construction, production, construction, supervision, design, major equipment suppliers and other relevant orders
Representative composition of bits. A team leader shall be appointed concurrently by the deputy commander of the main commissioning unit, and several deputy team leaders,
The deputy commander-in-chief of the construction, production, construction and supervision units shall concurrently serve.
b) Duties
The main responsibilities of the entire trial operation team should include the following.
1) Responsible for proposing a complete set of start-up trial operation plan and submitting it to the commander in chief for approval.
2) Organize to check the complete set of conditions before starting the trial operation and entering the full load trial operation of the unit, and the complete set of starting trial operation conditions should be used
Check the confirmation form for multi-party checks to confirm the visa.
3) Organize the implementation of start-up commissioning plans or measures, and be fully responsible for the on-site command and specific coordination work
Made.
4) Organize, analyze and solve the problems found in the whole set of start-up trial operation.
5) Strictly control the various technical and economic indicators for the start of the test run, and organize the commissioning quality after the start of the test run
Acceptance of visa work and statistical summary of various test run indicators.
5.2.3.10 Acceptance inspection team
a) Composition
The acceptance inspection team shall be composed of representatives of construction, supervision, construction, production, design and other related units. Set leader one
Names, several deputy team leaders. The team leader is generally concurrently served by the deputy commander of the construction unit.
b) Duties
The main responsibilities of the acceptance inspection team shall include the following.
1) Responsible for organizing the acceptance of municipal, environmental protection, public transportation, shipping and other related projects or checking the acceptance evaluation results.
2) Responsible for organizing and accepting the commissioning projects that the equipment supplier or other contractors are responsible for.
3) Responsible for organizing the verification and file transfer of all archived data and technical documents of the unit.
4) Responsible for coordinating the inventory and transfer of equipment materials, spare parts, special instruments and special tools.
5) Responsible for organizing the construction quality acceptance evaluation of construction and installation engineering and the overall evaluation of the whole set of start-up trial quality.
6) Responsible for organizing and inspecting the implementation of various mandatory provisions.
5.2.3.11 Production Operation Group
a) Composition
The production operation group shall be composed of representatives of the production unit. The production operation team has one team leader and several deputy team leaders. group
The deputy commander in charge of the production unit concurrently serves as the director.
b) Duties
The main responsibilities of the production operation team shall include the following.
1) Responsible for checking the preparation of production and operation, including the deployment, training, assessment and induction of operation and maintenance personnel
Conditions, required operating procedures, management systems, system diagrams, operating records and tables, various work tickets and operation tickets, equipment
Prepare nameplates, valve number plates, pipeline media flow direction signs, safety appliances, laboratory and testing instruments, maintenance tools, etc.
Status, production standard configuration, etc.
2) Under the guidance of the commissioning unit, be responsible for the production operation of the unit during the trial operation, system inspection and accident handling
jobs.
3) Responsible for purchasing preparations for various production consumables.
4) Responsible for supervising and inspecting the signing of external contractual agreements such as waste supply agreements, grid connection agreements and power purchase and sale agreements
condition.
5.2.3.12 Integrated Management Team
a) Composition
The comprehensive management team shall be composed of representatives of construction, construction, production and other related units. The comprehensive management team has a leader,
Several deputy team leaders. The team leader shall concurrently be the deputy commander in charge of the construction unit.
b) Duties
The main responsibilities of the integrated management team shall include the following.
1) Responsible for the comprehensive management of secretarial, data and logistics services of the trial operation headquarters.
2) Publish trial run information.
3) Check and coordinate the safety, fire protection, emergency treatment and security work of the trial operation site.
4) Responsible for the publicity and notification of surrounding enterprises and residents.
5.2.3.13 Each professional group
a) Composition
The staffing of the professional group shall meet the following conditions.
1) Each professional group can set up boilers separately under the branch test operation group, the complete test operation group, the acceptance inspection group and the production operation group.
Furnace, steam turbine, electrical, thermal control, garbage supply, environmental protection, chemistry, civil engineering, fire protection and other professional groups, each group has a group
One leader, several deputy team leaders and team members.
2) During the trial operation of the branch, the team leader shall be the personnel of the main construction unit, and the deputy team leader shall be responsible for commissioning, supervision, construction,
Personnel from production, design, and equipment supplier units;
3) During the start-up and trial operation phase of the whole set, the team leader shall be the personnel of the main commissioning unit, and the deputy team leader shall be responsible for construction, production, and supervision.
Responsible for management, construction, design, and equipment supplier units.
4) The team leader and deputy team leader of the civil engineering, fire protection and environmental protection professional team shall be responsible for the construction and commissioning of the project and the supervision,
Personnel from the construction unit;
5) The leader and deputy leader of each professional group in the acceptance inspection team shall be personnel from the construction, supervision, production and construction units.
b) Duties
The main responsibilities of the professional group should include the following.
1) Under the unified leadership of the corresponding groups of the trial operation headquarters, organize the inspection of various trial operation conditions of this specialty according to the trial operation plan
And perfect, implement and complete the trial operation of this specialty.
2) Research and solve the problems discovered in the trial operation of this major, propose solutions to major problems, and report to the trial operation command
Ministry review and approval.
3) Organize and complete the acceptance inspection of each trial operation stage of the professional group, and apply for acceptance visa.
4) According to the requirements of the unit test operation plan, organize and complete the municipal, environmental protection, public transportation, shipping, etc. related to the unit test operation
Acceptance of related projects and commissioning projects undertaken by equipment suppliers or other contractors.
5.3 Responsibilities of the unit
5.3.1 Responsibilities of the construction unit
5.3.1.1 Give full play to the leading role of engineering construction, fully assist the trial operation headquarters, and the team responsible for the entire process of unit trial operation.
Organization management and coordination.
5.3.1.2 Responsible for the preparation and release of various trial operation management systems and regulations, which are responsible for the safety, quality, progress, environment and
Health and other tasks are controlled.
5.3.1.3 Responsible for providing design, equipment, and equipment supervision documents and materials for each participating unit.
5.3.1.4 Responsible for coordinating equipment suppliers to provide performance services.
5.3.1.5 Responsible for coordinating and solving the problems in the execution of the contract and external relations.
5.3.1.6 Responsible for contacting relevant units such as power grid dispatching, fire fighting department, environmental protection department, environmental sanitation department, etc.
5.3.1.7 Responsible for organizing relevant units to discuss and determine the unit interlock protection setting and logic, and organize and improve unit performance
Design and installation of test or special test ...
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