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Implementation Measures for CCAP Mark Certification -- Crane Wire Rope Assembly
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CCAP-SB-3907-2018
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Standard similar to CCAP-SB-3907-2018 CCAP-C11-20 CCAP-GZ-3703 CCAP-C11-01 Basic data | Standard ID | CCAP-SB-3907-2018 (CCAP SB-3907-2018) | | Description (Translated English) | Implementation Measures for CCAP Mark Certification -- Crane Wire Rope Assembly | | Sector / Industry | China Certification Center for Automotive Products - CCC Implementation Detailed-Rules | | Word Count Estimation | 20,237 | | Date of Implementation | 31/5/2018 | CCAP-SB-3907-2018: Implementation Measures for CCAP Mark Certification -- Crane Wire Rope Assembly---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.
CC AP Mark Certification Implementation Measures
Implementation Rules for CC AP Mark Certification
Wire rope assembly for crane
2018-05-31
release
2018-05-31 Implementation
China Auto Certification Center Co., Ltd.
table of Contents
1.Scope of application...1
2.Authentication Mode...1
3.The basic link of certification...1
4.Basic requirements for certification implementation...1
4.1 Application for certification...1
4.2 Product type test...2
4.3 Initial factory inspection...3
4.4 Evaluation and approval of certification results...3
4.5 Post-certification supervision...5
5.Certification...6
5.1 Validity of the certificate...6
5.2 Change of certification...6
5.3 Review...6
5.4 Suspension, cancellation and cancellation of certification...7
6.Use of certification marks...7
6.1 Approved logo style...7
6.2 Application method and position...7
7.Certification fees...7
8.Accessories...8
Attachment 1 List of documents and materials that CP01/R01 applicants need to submit...8
Attached Table 1-1 "Description Table of Steel Wire Rope Assembly for Cranes"...10
Attachment 2 Type test items, minimum annual inspection item requirements, test basis and reference quantity of the manufacturer. 12
Appendix 3 Factory Quality Assurance Ability Requirements...13
1.Scope of application
This method applies to the voluntary product certification of the CC AP mark for wire rope assemblies for cranes.
Note. Definition of various crane wire ropes GB/T 8706-2006.
2.Authentication mode
Type test initial factory inspection and supervision after certification
3.The basic link of certification
3.1 Delegation and acceptance of certification
3.2 Product type test
3.3 Initial factory inspection
3.4 Evaluation and approval of certification results
3.5 Supervision after certification
3.6 Review
4.Basic requirements for certification implementation
4.1 Application for certification
4.1.1 Certification unit division
In principle, the same producer (manufacturer) and the same production enterprise (location) produce
The differentiated steel wire rope assembly product is a certification unit.
1) Model (size, rope strands, rope core, twisting direction and twisting type of steel rope, etc.);
2) Materials;
3) Strength level or minimum breaking tension;
4) The fixed form of the end of the wire rope;
5) Twisting direction and twisting type;
6) Surface condition of steel wire rope.
Multiple "model (or specifications)" products can be included in the same unit. The same model refers to benchmarking in design
Products with no impact on quasi-conformity.
The same product produced by the same producer and different production enterprises, or produced by different producers and the same production enterprise
For the same type of products, it may be considered to carry out type tests on only one unit of samples, other manufacturers/production
The author's product needs to provide information for consistency check.
4.1.2 Documents and materials to be submitted when the certification is entrusted
See Appendix 1 CP01/R01 "List of documents and materials to be submitted by the applicant".
4.2 Product type test
4.2.1 Type test
4.2.1.1 Principle of sample delivery for type test
In principle, the type test samples are sent by the certification client to the designated laboratory for testing. If necessary
CC AP samples for testing.
If there is only one model in the certification unit, samples of this model should be sent to the designated testing agency for type testing.
When more than one model of product is entrusted for certification to the same certification unit, the certification body shall select a representative
One type of the model is tested, and the other models need to make a difference test when needed.
4.2.1.2 Number of samples
For the quantity of samples delivered, please refer to the clauses corresponding to the corresponding standards in Annex 2 of this rule.
For the number of samples to be supervised and spot-checked and/or to be supplemented by the difference test, the final test plan of CC AP shall prevail.
The certification client shall ensure that the submitted samples are consistent with the actual production products, including materials, structure, and parameters.
Count and so on.
The certification client shall provide the product description form of the sample when sending the sample.
4.2.1.3 Disposal of test samples and related materials
After the test, samples and related materials that have been confirmed to be qualified shall be disposed of in an appropriate manner.
4.2.1.4 Type test report
After the type test, the laboratory will issue a type test report to CC AP in accordance with the regulations. The test report should
Contains a description of the product and certification related information in the application unit. At the end of certification, CC AP will recognize the type test report
The certificate (or certification decision) is sent to the certification client. The certification client should ensure that it can
Certification bodies and law enforcement agencies provide complete and effective type test reports.
4.2.2 Type test items and basis
The type test items and basis are shown in Annex 2 of this rule.
4.2.3 Implementation of type test
4.2.3.1 The type test is to be completed by a designated laboratory designated by CC AP as a voluntary product contracted by CC AP. Designated laboratory should
According to the requirements of CC AP, complete the sample test within the specified time, make a complete record of the entire test process and archive
To ensure traceability of the testing process and results.
4.2.3.2 If any test item fails, the laboratory will notify CC AP of the test failure. If the client continues to want
For certification, the rectification should be completed within 3 months and the rectification materials should be submitted to CC AP.
case. In principle, samples with the same specifications as the last unqualified test should be selected for full inspection. If the re-inspection is qualified, the type test
Pass, otherwise fail, and terminate the authentication. Failing to complete the rectification and/or failing to submit samples for re-examination after the prescribed time limit
Termination of this certification; the certification client can also actively terminate this certification, and after completing the rectification, re-submit the certification commission
And re-type test.
4.2.3.3 The type test time does not exceed 20 working days (calculated from the date the sample is delivered to the designated laboratory), due to the sample
If the product or test item is not qualified, the time for the enterprise to carry out rectification and retest is not counted.
4.3 Initial factory inspection
4.3.1 Initial factory inspection time
Under normal circumstances, after passing the type test, the initial factory inspection is carried out. If necessary, type test and initial
Factory inspections can also be carried out simultaneously. In principle, the initial factory inspection should be completed within one year after the end of the type test,
Otherwise, the product type test should be repeated.
The factory inspection time is determined according to the number of units of the certified product and the number of product models covered, with due consideration of the factory
The production scale is generally 2 to 4 person-days per processing site.
4.3.2 Content of review
Factory site inspection includes factory quality assurance ability inspection and certification product consistency inspection.
4.3.2.1 Factory quality assurance ability review
"Requirements for Factory Quality Assurance Ability" (see Annex 3) for the initial factory quality assurance ability review of products covered by these Measures
Check the basic requirements.
4.3.2.2 Certified product consistency check
During the on-site inspection of the conformity of certified products, the factory inspection team shall inspect the qualified products at the end of the production line or warehouse.
Among the products, the certified products are randomly selected for inspection, including but not limited to the following.
1) The identification of the certified product (such as. name, specifications, model and trademark) should be included in the type test report and commissioned
Consistently indicated in the materials submitted by the certification;
2) Structure and key parts of certified products;
3) On-site designated inspection. It should be selected from the type test items according to the inspection capabilities possessed by the factory, but at least
Routine inspection items should be included.
When there is a problem with the product consistency check, the certification body shall make rectification, re-type test, medium-term test,
End the processing of this certification.
4.3.3 The factory quality assurance capability review should cover the processing site of the product applying for certification, and the product consistency check should cover
Apply for certified products.
4.4 Evaluation and approval of certification results
The results of the type test are made by the testing agency, and the results of the initial factory inspection are made by the factory inspection team.
4.4.1 Evaluation of type test results
Test all applicable (or specified parts) items according to certification standards, and test if all items pass
The result is judged to be qualified; if there is a rectification situation of unqualified test items, the rectification time limit meets the requirements of the implementation measures and the test results
If it is qualified, it is judged as qualified.
For those who do not carry out the type test according to the certification process, the certification applicant shall submit the contract testing agency signed by CC AP
Only after the type test report issued within 2 years and all the test results of all test items meet the requirements of the standard
The type test result is judged to be qualified.
4.4.2 Evaluation of initial factory inspection
If no unqualified items are found in the factory inspection, the inspection result is qualified.
There are unqualified items in the factory inspection, which can be allowed to rectify within a time limit (not more than 3 months). The certification body takes appropriate measures
To confirm the rectification results. The rectification cannot be completed after the deadline, or the rectification result is unqualified, and the factory inspection result is unqualified.
Terminate this inspection.
The factory inspection found that the quality assurance capability and the implementation measures were seriously inconsistent, or the actual production products and sampling test samples
When there is a significant difference in product consistency, the inspection result is unqualified and this inspection is terminated.
4.4.3 Certification decision and approval
The certification body is responsible for comprehensive evaluation of the results of type tests and factory inspections.
If the evaluation is qualified, the certification body will issue a certification certificate to the client (each certification unit will issue a certification certificate
book). The use of certification certificates shall comply with the requirements of the "CC AP Certification Certificate and Certification Mark Management Measures".
If the evaluation is unqualified, the certification body shall notify the client in writing and explain the reason to terminate the certification. If the client is still
For certification, a new application is required.
4.4.4 Time limit for certification
The certification time limit refers to the time period from the date when CC AP officially accepts the certification to the time when the certification certificate is issued.
Under normal circumstances, the certification time limit does not exceed 90 days, including the time of type testing, factory inspection and submission
Inspection report time, certification result evaluation and approval time, and certificate production time, but excluding the certification client
The time required for the preparation work, such as the client’s preparation of materials and test samples, the rectification of non-conformances and the re-testing laboratory
The time required.
The certification client and the production enterprise shall actively cooperate and complete various certification activities within the time limit required by CC AP.
Due to the certification client and the production company's own reasons, the certification overtime is not completed due to overdue certification activities, which are not counted.
Within the certification time.
4.4.5 Certification validity
Certification bodies, testing institutions, inspection institutions and their personnel shall be responsible for their respective activities in certification, their qualifications and
The behavior should comply with the relevant national regulations. The certification body shall establish a traceability system for the validity of the certification.
Control.
4.5 Supervision after certification
4.5.1 Frequency of supervision
4.5.1.1 In general, annual supervision should be arranged within 12 months after the initial factory inspection is completed, and at least
After the certification is performed once, in principle, the interval between the two inspections is 12 months.
4.5.1.2 If one of the following situations occurs, the frequency of supervision may be increased.
1) The certified product has serious quality problems or the user makes a serious complaint and is verified to be the responsibility of the certificate holder;
2) When the certification body has sufficient reasons to question the conformity of the certified product with the health and safety standards;
3) There is sufficient information to indicate that the manufacturer and production plant have changed their organizational structure, production conditions, and quality management system due to changes
When it may affect product compliance or consistency.
4.5.2 Content of supervision
The method of supervision is. factory production consistency check, quality assurance ability review, certification product consistency check, must
Sampling and testing of products when necessary.
4.5.2.1 Product sampling test
Samples should be randomly selected from the qualified products produced by the factory (including production lines and warehouses).
To extract representative products from certified products and send them to designated institutions for testing or use the equipment of enterprises to carry out on-site testing.
For sampling quantity, see 4.2.1.2.The sampling base should not be less than 10 times the number of samples tested, but randomly selected on the production line
The sample time is not limited by the cardinality.
Each certification unit shall take a representative model sample for testing every year. The testing items, methods and
See Annex 2 for basis. If the supervision sampling test project fails, it should complete the rectification within the deadline (three months).
Factories may quote the results of product sampling tests as the results of the same inspection items for consistency checks.
Under special circumstances, with the approval of the certification body, the certification client may adopt the method of sending samples for product testing.
The model shall be designated by the certification body or testing body.
4.5.2.1 Factory production consistency and quality assurance ability review
The certification body shall supervise and review the factory in accordance with the requirements of Annex 3 of these Measures. "Certified Factory Quality Assurance
Articles 3, 4, 5, and 9 specified in the "Strength Requirements" are mandatory items for each supervision review. Other items can be selected for inspection every 5
Cover at least all the projects in the requirements during the year.
The time for supervision and review of each processing site is generally 1 to 2 person-days.
4.5.2.2 Certified product consistency check
Carry out product consistency check on certified products at the processing site during supervision. Check the content in 4.3.2.2.
4.5.3 Evaluation of supervision results after certification
The certification body organizes the product consistency review, factory quality assurance ability supervision and inspection conclusion and supervision sampling test
Carry out a comprehensive evaluation, and if the evaluation is qualified, the certification will continue to be valid. When the supervision inspection fails or the supervision sampling inspection fails
When it is qualified, it is judged that the annual supervision is unqualified, and the certificate is handled in accordance with the provisions of 5.4.
5.Certification
5.1 Validity of the certificate
The certification of products covered by this method is valid for 5 years, and the validity of the certificate is maintained through regular supervision.
5.2 Change of certification
5.2.1 Application for change.
This method covers the certification of products. If the following changes occur to their products, they should apply for changes to the certification body.
1) Increase/decrease the certified products in the same unit;
2) The key components, raw materials, structure, manufacturing process and suppliers of certified products have changed;
3) Trademark of the certified product, information of the client, manufacturer or factory (name and/or address, quality assurance system
Etc.) changes;
4) Other changes that affect certification requirements.
5.2.2 Evaluation and approval of changes
The certification body shall check the above changes and confirm the validity of the original certification results for the certification changes;
Perform additional testing and/or factory assurance capability review on the differences; the certification body should review the testing and/or inspection reports,
Confirm the validity of the report to determine whether the original certificate continues to be valid and/or renew the certificate.
5.3 Review
If the validity period of the certification certificate expires and it is necessary to continue using it, the certification client shall
Submit an application to replace the certificate.
The inspection of production consistency and the inspection of factory quality assurance capabilities shall cover these Measures 4.3.2.2 "Conformance of Certified Products
Inspection” and Annex 3 “Requirements for Factory Quality Assurance Ability”.
Sampling and testing of products shall be carried out in accordance with Article 4.2.2 of these Measures.
5.4 Suspension, cancellation and cancellation of certification
The use of the certificate shall meet the requirements of the "CC AP/CP19 Certification Certificate, Mark and Logo Control Procedure". When the certificate
When the holder violates the relevant regulations of the certification or the certified product fails to meet the certification requirements, the certification body shall
The book makes corresponding suspension, cancellation and cancellation processing, and announces the processing results. Certificate holders can
The certification agency applies for suspension and cancellation of the certifications it holds.
During the suspension of the certificate, if the certificate holder needs to resume the certification, he shall submit the certificate to the certification within the specified suspension period.
The organization submits an application for restoration, and the certification body performs restoration processing in accordance with relevant regulations. Otherwise, the certification body will withdraw or cancel
The suspended certificate. During the suspension period of the certification certificate and after the cancellation and revocation of the certification certificate, the product shall not be subject to certification
Logo.
6.Use of certification marks
The certificate holder must abide by the provisions of the "CC AP/CP19 certification certificate, logo and emblem control procedures".
6.1 Approved logo style
The products covered by this method are not allowed to use any form of deformed certification mark.
6.2 Application method and location
An enterprise that has obtained a certification certificate shall affix the certification mark to the appropriate location of the certified product in accordance with the provisions of the implementation measures
on.
7.Certification fees
CC AP certification fees involve application fees, product testing fees, factory inspection fees, approval and registration fees (including certificate fees),
Supervision review fee, annuity, certification mark fee, etc. The specific fee shall be collected by the certification and testing agency in accordance with relevant regulations.
8.Accessories
Appendix 3 Factory Quality Assurance Ability Requirements
In order to ensure the consistency of the mass-produced certified products and the samples that have passed the type test, the factory should meet this article
The product quality assurance ability requirements specified in the
1 Responsibilities and resources
1.1 Responsibilities
The factory shall specify the responsibilities and interrelationships of various personnel related to quality activities. And the factory shall designate a
A person in charge of quality, regardless of the other responsibilities of the member, should have the following responsibilities and authorities.
a) Responsible for establishing a quality system that meets the requirements of this document and ensuring its implementation and maintenance;
b) Ensure that products with certification marks meet the requirements of certification standards;
c) Establish documented procedures to ensure proper storage and use of certification marks;
d) Establish a documented procedure to ensure that non-conforming products and certified products are not posted after the certification body has confirmed the changes.
Certification mark.
The person in charge of quality should have sufficient ability to do his job.
For all shifts of production operations, personnel should be appointed to ensure product quality.
The personnel responsible for product quality shall have the right to stop production in order to correct quality problems.
1.2 Resources
The factory should be equipped with the necessary production equipment and inspection equipment to meet the requirements of stable production of products that meet the certification standards;
Appropriate human resources should be equipped to ensure that those who have an impact on product quality have the necessary capabilities. set up
And maintain the necessary environment suitable for product production, inspection, testing, storage and so on.
2 Documents and records
2.1 The factory shall establish and maintain a documented quality plan or similar documents for certified products, and
Documents required for effective operation and control of processes related to product consistency and product quality. The quality plan should include product design
Planning objectives, realization process, testing and related resources, and changes to certified products after the products are certified (standard,
Process, key parts, etc.), the use of signs and other regulations.
The product design standard or specification should be a content of the quality plan, and its requirements should not be lower than the implementation of the product
Method requirements.
2.2 The factory shall establish and maintain documented procedures to effectively control the documents and information required by this document
system. These controls should ensure.
a) The document should be approved by the authorized person before it is published and changed to ensure its suitability;
b) Change and revision status of documents are identified to prevent unintended use of obsolete documents;
c) A valid version of the corresponding document can be obtained at the place of use.
2.3 The factory shall establish and maintain documented procedures for the identification, storage, storage and handling of quality records.
The records shall be clear and complete as evidence that the product meets the specified requirements.
Quality records should have an appropriate retention period.
3 Procurement and incoming inspection
3.1 Supplier control
The factory shall formulate procedures for the selection, evaluation and daily management of suppliers of key parts and materials. In the program
It should include requirements for the approval of products and manufacturing processes for suppliers of key components or materials to ensure that suppliers have
To ensure the ability to produce key componen...
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