GB/T 22530-2022 English PDFUS$2599.00 · In stock
Delivery: <= 15 days. True-PDF full-copy in English will be manually translated and delivered via email. GB/T 22530-2022: Safety requirements for rubber and plastics injection moulding machines Status: Valid GB/T 22530: Historical versions
Basic dataStandard ID: GB/T 22530-2022 (GB/T22530-2022)Description (Translated English): Safety requirements for rubber and plastics injection moulding machines Sector / Industry: National Standard (Recommended) Classification of Chinese Standard: G95 Classification of International Standard: 71.120; 83.200 Word Count Estimation: 130,159 Date of Issue: 2022-12-30 Date of Implementation: 2023-07-01 Older Standard (superseded by this standard): GB 22530-2008 Issuing agency(ies): State Administration for Market Regulation, China National Standardization Administration GB/T 22530-2022: Safety requirements for rubber and plastics injection moulding machines---This is a DRAFT version for illustration, not a final translation. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.) will be manually/carefully translated upon your order.ICS 71.120;83.200 CCSG95 National Standards of People's Republic of China Replacing GB 22530-2008 Safety requirements for rubber and plastic injection molding machines Posted on 2022-12-30 2023-07-01 implementation State Administration for Market Regulation Released by the National Standardization Management Committee table of contentsPreface III 1 Scope 1 2 Normative references 1 3 Terms, Definitions and Abbreviations 3 3.1 Terms and Definitions 3 3.2 Abbreviations 8 4 Safety requirements and/or protection/risk reduction measures9 4.1 Basic requirements 9 4.2 Die area 13 4.3 Clamping mechanism area or the area behind the movable platen 23 4.4 Areas where neutrons and ejector pins and their drive mechanisms move outside the mold area and/or clamping mechanism area 23 4.5 Nozzle area 24 4.6 Injection device area 25 4.7 Product drop area 26 4.8 Safety requirements and/or protective measures for hazards in non-specific areas 27 4.9 Safety requirements and/or protective measures related to special machine design 29 5 Verification of safety requirements and/or risk prevention/reduction measures 32 6 Instructions for use 33 6.1 General requirements 33 6.2 Instruction Manual 33 6.3 Marking 36 6.4 Warning signs 37 6.5 Warning devices 37 Appendix A (informative) Important hazards 38 Appendix B (Normative) Type I Protection 46 B.1 Type I protection, movable protection device for hydraulic shaft 46 B.2 Type I protection, movable guard for electric shaft 47 B.3 Type I protection, light curtain for hydraulic axes 51 B.4 Type I protection, light curtain for electric shaft 53 Appendix C (Normative) Type II Protection 56 C.1 Type II protection, movable protection device for hydraulic shaft 56 C.2 Type II protection, movable guard for electric shaft 57 C.3 Type II protection, light curtain for hydraulic axes 62 C.4 Type II protection, light curtains for motorized axes 63 Appendix D (Normative) Type III Protection 67 D.1 Type III protection, movable protection device for hydraulic shaft 67 D.2 Type III protection, movable guard for electric shaft 75 D.3 Type III protection, light curtain for hydraulic axes 93 D.4 Type III protection, light curtain for electric shaft 95 Appendix E (Normative) Confirmation System 102 E.1 Single Confirmation System 102 E.2 Double confirmation system 102 Appendix F (Normative) Use of two-handed controls in the mold area 103 F.1 General requirements 103 F.2 Two-hand controls for hydraulic axes 103 F.3 Two-hand controls for electric axes 105 Appendix G (Normative) Movement of templates controlled by proportional valves 112 G.1 Design 112 G.2 Mode of operation 112 Appendix H (Normative) Noise Test Procedures 113 H.1 Overview 113 H.2 Measurement of A-weighted emission sound pressure level at the operating position 113 H.3 Determination of A-weighted sound power level 113 H.4 Installation and fixing of noise measurement 114 H.5 Operating conditions 114 H.6 Recorded information 115 H.7 Test report information 116 H.8 Announcement and verification of noise emission values 116 Appendix I (informative) warning signs, prohibition signs and instruction signs 118 References 121forewordThis document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1.Structure and Drafting Rules for Standardization Documents" drafting. This document replaces GB 22530-2008 "Safety Requirements for Rubber and Plastic Injection Molding Machines". In addition to rectification and editorial changes, the main technical changes are as follows. a) Added terms and definitions (see 3.1.1~3.1.4, 3.1.6~3.1.8, 3.1.14, 3.1.16, 3.1.19~3.1.21, 3.1.23~ 3.1.26); b) Changed terms and definitions (see 3.1.5, 3.1.9~3.1.13, 3.1.15, 3.1.17, 3.1.18, 3.1.22, 3.1~3.1.22 of the.2008 edition 3.6, 3.9~3.11); c) Changed the schematic diagram of the rotary machine [see Figure 1, Figure 1a), Figure 1b) of the.2008 edition]; d) Changed the schematic diagram of the slide reciprocating machine (see Figure 2, Figure 2 of the.2008 edition); e) Changed the schematic diagram of the turntable machine (see Figure 3, Figure 3 of the.2008 edition); f) Changed the schematic diagram of the multi-station machine with movable injection device [see Figure 4 and Figure 5, Figure 4a) and Figure 4b) of the.2008 edition]; g) Added start, stop and reset functions (see 4.1.2); h) Changed the specific safety requirements for emergency stop (see 4.1.3, 5.1.2, 5.4.7.1 of the.2008 edition); i) Changed the safety requirements for fixed guards (see 4.1.4, 5.1.4 of the.2008 edition); j) Changed the description of safety devices (see 4.1.4~4.1.7, 5.1.3~5.1.5 of the.2008 edition); k) Changed the requirements for automatic monitoring (see 4.1.8, 5.4.7.7 of the.2008 edition); l) Changed the requirements for the movement caused by gravity in the production process (see 4.1.9, 5.4.7.8 of the.2008 edition); m) Changed the specific safety requirements for the operation side of the mold area (see 4.2.1, 5.3.1.1.1, 5.4.7.2 of the.2008 edition); n) Changed the specific safety requirements for the non-operating side of the mold area (see 4.2.2, 5.3.1.1.2 of the.2008 edition); o) Changed safety requirements for hazards caused by movements other than clamping movement in the mold area (see 4.2.3,.2008 edition 5.3.1.1.3, 5.4.7.3~5.4.7.6); p) Added the specific safety requirements for the use of protective devices with control functions (see 4.2.4); q) Changed the safety requirements for thermal hazards in the mold area (see 4.2.5, 5.3.1.2 of the.2008 edition); r) Changed the safety requirements for machines with downstream templates (see 4.2.6, 5.4.3 of the.2008 edition); s) The additional requirements for machines with full body access to the area between the mold area and interlock guards or light curtains have been changed (see 4.2.7, 5.4.1 of the.2008 edition); t) Change the additional requirements for machines that allow the whole body of the human body to enter the mold area (see 4.2.8, 5.4.2 of the.2008 edition); u) Changed the safety requirements for the mold clamping mechanism area or the area behind the movable platen (see 4.3, 5.3.2 of the.2008 edition); v) Added additional safety requirements for machines with upstream templates (see 4.3.2); w) Added additional requirements for machines using the toggle link mold clamping mechanism (see 4.3.3); x) Changed areas for neutron and ejector pins and their drive mechanism movement outside the mold area and/or clamping mechanism area safety requirements (see 4.4, 5.3.3, 5.4.7.6 of the.2008 edition); y) Changed the safety requirements for nozzle area, injection device area and product drop area (see 4.5~4.7,.2008 edition 5.3.4~5.3.6, 5.4.7.3~5.4.7.5); z) Changed the requirements for hoses (see 4.8.1, 5.2.1 of the.2008 edition); aa) Changed the requirements for the release of pressurized fluid (see 4.8.2, 5.2.1.2 of the.2008 edition); bb) Added requirements for commissioning and maintenance (see 4.8.3); cc) Changed the requirements for electrical and electromagnetic interference (see 4.8.4, 5.2.2, 5.4.7.9 of the.2008 edition); dd) Changed the thermal hazard requirements (see 4.8.5, 5.2.3 of the.2008 edition); ee) Changed the noise requirements (see 4.8.6, 5.2.4 of the.2008 edition); ff) Changed the requirements for gas, smoke and dust (see 4.8.7, 5.2.5 of the.2008 edition); gg) Changed the requirements for slips, trips and falls (see 4.8.8, 5.2.6 of the.2008 edition); hh) Added safety requirements for hydraulic and pneumatic systems (see 4.8.9); i) Changed the safety requirements for power-operated guards (see 4.8.10, 5.2.1, 5.4.1, 5.4.2 of the.2008 edition); j) The requirement for unexpected interruption of the forward movement of the screw/plunger is added (see 4.8.11); kk) Changed the safety requirements for slide reciprocating machines, rotary machines and rotary machines (see 4.9.1, 5.4.4, 5.4.5 of the.2008 edition); l) Changed the safety requirements for multi-station machines with active injection devices (see 4.9.2, 5.4.6 of the.2008 edition); mm) Added safety requirements for micro-foaming injection molding machines (see 4.9.3); nn) Added additional requirements for machines where the injection device is facing the operating position (see 4.9.4); oo) Changed the verification of safety requirements and/or risk protection/reduction measures (see Chapter 5, Chapter 6 of the.2008 edition); pp) Changed the instruction manual (see Chapter 6, Chapter 7 of the.2008 edition); qq) Added general requirements for instructions for use (see 6.2.1); rr) Added the emergency stop requirements in the instructions for use (see 6.2.2); ss) Changed the requirements for system-wide shutdown performance in the instructions for use (see 6.2.3, 7.1.9 of the.2008 edition); tt) Added stop time requirements (see 6.2.4); uu) Added requirements for light curtains (see 6.2.5); vv) Added requirements for molds and their extensions (see 6.2.6); ww) Increased requirements for the movement of neutrons and ejector rods (see 6.2.7); xx) Added requirements for machines with toggle linkage mechanisms (see 6.2.8); yy) Added requirements for machines with upstream or downstream templates (see 6.2.9); zz) Added requirements for thermal hazards in the mold area (see 6.2.10); aaa) Increase the maintenance work on the vertical machine (see 6.2.11); bbb) Added requirements for machines accessible to the whole body of the human body (see 6.2.12); ccc) Added the requirements for the presence sensing device in the mold area (see 6.2.13); ddd) Changed the requirements for injection devices (see 6.2.14, 7.1.1 of the.2008 edition); eee) Added requirements for machines with injection devices facing the operating position (see 6.2.15); fff) Added the requirement to interrupt the forward movement of the screw/plunger (see 6.2.16); ggg) Added requirements for commissioning and maintenance (see 6.2.18); hhh) Changed the requirements for the exhaust system (see 6.2.19, 7.1.3 of the.2008 edition); ii) Added requirements for safe non-fixed access facilities (see 6.2.20); jj) Changed the requirements for entry position and working position (see 6.2.21, 7.1.7 of the.2008 edition); kkk) Added requirements for microfoam injection molding (see 6.2.22); ll) Added the requirements for hydraulic system cleaning (see 6.2.23); mmm) changed the noise requirements (see 6.2.24, 7.1.2 of the.2008 edition); nnn) Added requirements for splash hazards when using two-handed controls (see 6.2.25); ooo) Changed the marking requirements (see 6.3, 7.2 of the.2008 edition); ppp) Added warning signs (see 6.4); qqq) Added the requirements for warning devices (see 6.5); rrr) Changed the requirements for the mold area (see Table A.1, 4.2.1 of the.2008 edition); sss) Changed the requirements for the mold clamping mechanism area or the area behind the movable platen (see Table A.2, 4.2.2 of the.2008 edition); ttt) Changed the requirements for the movement area of the neutron and the ejector rod and its driving mechanism outside the mold area and clamping mechanism area (see Table A.3, 4.2.3 of the.2008 edition); uuu) Changed the requirements for the nozzle area (see Table A.4, 4.2.4 of the.2008 edition); vvv) Changed the requirements for the injection device area (see Table A.5, 4.2.5 of the.2008 edition); www) changed the requirements for the product drop area (see Table A.6, 4.2.6 of the.2008 edition); xxx) Added requirements for non-specific areas of the machine (see A.7); yyy) Changed Type I protection, safety requirements for movable guards for hydraulic shafts (see B.1, 5.1.3.1 of the.2008 edition); zzz) Changed the type I protection, the safety requirements for the movable protective device of the electric shaft (see B.2, C.4, C.5 of the.2008 edition); aaaa) Type I protection is added, safety requirements for light curtains for hydraulic axes (see B.3); bbbb) Added type I protection, safety requirements for light curtains for electric shafts (see B.4); cccc) Changed Type II protection, safety requirements for movable guards for hydraulic shafts (see C.1, 5.1.3.2 of the.2008 edition); dddd) Changed Type II protection, safety requirements for movable guards for electric shafts (see C.2, C.6,.2008 edition C.7); eeee) Type II protection is added, the safety requirements for the light curtain of the hydraulic axis (see C.3); ffff) Type II protection is added, the safety requirements for the light curtain of the electric shaft (see C.4); gggg) Changed Type III protection, safety requirements for movable guards for hydraulic shafts (see D.1, 5.1.3.3 of the.2008 edition); hhhh) changed type III protection, safety requirements for movable protective devices for electric shafts (see D.2, C.1~ of the.2008 edition C.3); ii) Added type III protection, safety requirements for light curtains for hydraulic axes (see D.3); jj) Type III protection is added, safety requirements for light curtains for electric shafts (see D.4); kkkk) changed the security requirements of the single confirmation system (see Appendix B of E.1,.2008 edition); ll) Added security requirements for double confirmation system (see E.2); mmmm) Increase the safety requirements for the use of two-handed control devices in the mold area (see Appendix F); nnnn) Increased the safety requirements for the movement of the template to be controlled by a proportional valve (see Appendix G); oooo) Added noise test procedures (see Appendix H); pppp) Added safety signs, prohibition signs and instruction signs (see Appendix I); qqqq) Deleted the additional hazard caused by the interaction between the injection molding machine and auxiliary equipment (see 4.4 of the.2008 edition); rrrr) Deleted the use of auxiliary equipment for information (see 7.1.4 of the.2008 edition); ssss) Deleted the locking switch of usage information (see 7.1.5 of the.2008 edition); tttt) Deleted the use of information on the magnetic clamping device (see 7.1.8 of the.2008 edition); uuuu) Deleted the practical information of the stop brake (see 7.1.10 of the.2008 edition). This document is modified to adopt ISO 20430.2020 "Safety Requirements for Plastic and Rubber Machinery Injection Molding Machines". Compared with ISO 20430.2020, this document has made the following structural adjustments. ---Appendix E corresponds to Appendix F in ISO 20430.2020; ---Appendix F corresponds to Appendix E in ISO 20430.2020; ---Appendix H corresponds to Appendix I in ISO 20430.2020; ---Appendix I corresponds to Appendix H in ISO 20430.2020. The technical differences between this document and ISO 20430.2020 and their reasons are as follows. --- Increase the reference to GB/T 36587-2018 (see the introduction in Chapter 3) to adapt to the technical conditions of our country and improve operability; ---Replacing international documents with normatively quoted Chinese documents to adapt to my country's technical conditions and improve operability. ● Replaced IEC 61496-1.2012 with GB/T 19436.1-2013 (see 3.2, 4.1, 4.2, 4.7, 4.9, Appendix B, Appendix C, Appendix D), there is no consistent correspondence between the two files; ● Replaced IEC 61496-2.2013 (see 4.1) with GB/T 19436.2-2013, there is no consistency between the two documents Should relationship; ● Replaced ISO 14118.2017 (see 4.1) with GB/T 19670-2005, the degree of consistency between the two documents is Revise; ● Replaced IEC 61496-3.2008 (see 4.9) with GB/T 19436.3-2008, there is no consistency between the two documents Should relationship; ● GB/T 19671-2005 replaces ISO 13851.2002 (see 4.1, 4.2, 4.9, Appendix F), and a document between the two documents The degree of consistency is modified; ● GB/T 3766-2015 replaces ISO 4413.2010 (see 4.8), and the degree of consistency between the two documents is modified; ● GB/T 14574-2000 replaced ISO 4871.1996 (see Appendix H), and the degree of consistency between the two documents is non-standard. equivalent. ---Changed the requirement of ejector rod and neutron action in semi-automatic mode in "Special Mode Allowing Neutron and/or Ejector Rod Movement" (See 4.2.3.2) to adapt to the current situation and usage habits of my country's rubber and plastic injection molding machine industry; --- Changed the requirements for non-fixed entry facilities in "Slip, trip and fall hazards" (see 4.8.8) to adapt to my country's rubber plastics Current status and usage habits of injection molding machine industry; --- Changed the marking requirements in "marking" (see 6.3) to adapt to the current situation and use of my country's rubber and plastic injection molding machine industry Habit; ---Changed some signs in "Warning Signs, Prohibition Signs and Instruction Signs" (see Appendix I) to adapt to my country's rubber plastic injection The current situation and usage habits of the molding machine industry; --- Added the definition of position in the noise test standard in the "Noise Test Procedure" (see I.2.1 in Appendix I) to facilitate standard operation and execution. The following editorial changes have been made to this document. --- In order to coordinate with existing standards, change the name of the standard to "Safety Requirements for Rubber and Plastic Injection Molding Machines"; ---Replace the international documents with the Chinese documents cited for information. ● GB/T 12265-2021 replaces ISO 13854.2017 (see 4.6.1), and the degree of consistency between the two documents is equivalent; ● GB/T 25078.1 replaces ISO /T R11688-1.1995 (see 4.8.6), GB/T 25078.1-2010 and The degree of consistency of ISO /T R11688-1.1995 is equivalent; ● GB/T 25078.2 replaces ISO /T R11688-2.1998 (see 4.8.6), GB/T 25078.2-2010 and The degree of consistency of ISO /T R11688-2.1998 is equivalent; ● GB/T 3767-2016 replaces ISO 3744.2010 (see I.3 in Appendix I), and the degree of consistency between the two documents is equivalent; ● GB/T 3768-2017 replaces ISO 3746.2010 (see I.3 in Appendix I), and the degree of consistency between the two documents is equivalent. Please note that some contents of this document may refer to patents. The issuing agency of this document assumes no responsibility for identifying patents. This document is proposed by China Petroleum and Chemical Industry Federation. This document is under the jurisdiction of the National Rubber and Plastic Machinery Standardization Technical Committee (SAC/TC71). This document is drafted by. Haitian Plastic Machinery Group Co., Ltd., Yuyao Huatai Rubber and Plastic Machinery Co., Ltd., Donghua Machinery Co., Ltd., Shenzhen Lingwei Technology Co., Ltd., Guangdong Yizumi Precision Injection Technology Co., Ltd., Tairui Machinery Co., Ltd., Borch Intelligent Equipment Co., Ltd. Co., Ltd., Arburg Machinery (Shanghai) Co., Ltd., Deqing Shenda Machinery Manufacturing Co., Ltd., Ningbo Bona Machinery Co., Ltd., Guangdong Jiaming Machine Device Co., Ltd., Ningbo Starfish Machinery Manufacturing Co., Ltd., Ningbo LK Machinery Co., Ltd., Zhenxiong Machinery (Shenzhen) Co., Ltd., Ningbo Huamei Da Machinery Manufacturing Co., Ltd., Ningbo Haixiong Plastic Machinery Co., Ltd., Bole Intelligent Equipment Co., Ltd., FCS (Ningbo) Machinery Co., Ltd. Manufacturing Co., Ltd., Demag Plastic Machinery (Ningbo) Co., Ltd., Ningbo Haida Plastic Machinery Co., Ltd., Hangzhou Dayu Machinery Co., Ltd., Shandong Tongjia Intelligent Equipment Co., Ltd., Pilz Industrial Automation (Shanghai) Co., Ltd., Omron Automation (China) Co., Ltd., Guangzh...... |
